A production apparatus and a production method of a reducer component

Abstract

This application relates to the technical field of automated equipment. A production equipment and method for a reducer component includes a frame, a loading mechanism, a robot arm, a processing mechanism, an unloading mechanism, and an inspection mechanism. The processing mechanism is used to process workpieces. The loading mechanism includes a placement plate for placing workpieces. The inspection mechanism is used to inspect the workpieces. The unloading mechanism is used to classify and place workpieces according to the inspection results of the inspection mechanism. The robot arm is used to move workpieces above the placement plate to the processing mechanism or to move workpieces that have been processed in the processing mechanism to the inspection mechanism. The workpiece is placed on the placement plate, and the robot arm feeds the workpiece into the processing mechanism for processing. The processed workpiece is then moved to the inspection mechanism, where it is inspected. The inspected workpiece is then moved to the unloading mechanism, where qualified and unqualified products are classified and placed, reducing unnecessary processing steps for defective products and improving production efficiency.

Description

Technical Field

[0001] This application relates to the technical field of automated equipment, and in particular to a production equipment and method for a reducer component. Background Technology

[0002] In the prior art, the processing of speed reducers usually requires multiple steps. Therefore, after each step is completed, the product needs to be transported to the next processing equipment for further processing.

[0003] The process requires workers to sequentially place workpieces into the processing equipment for processing, and then remove the workpieces after each processing step for inspection. If a defective product is found, subsequent processing of that workpiece becomes redundant, and workers must pick out the defective product. However, manual screening is prone to omissions and misjudgments, resulting in low production efficiency. Summary of the Invention

[0004] In order to accurately distinguish between qualified and unqualified products and improve production efficiency, this application provides a production equipment and production method for reducer components.

[0005] In a first aspect, this application provides a production equipment for a reducer component, which adopts the following technical solution: A production equipment for a reducer component includes a frame, a loading mechanism, a robot arm, a processing mechanism, an unloading mechanism, and a detection mechanism. The processing mechanism is used to process workpieces. The loading mechanism includes a placement plate connected to the frame for placing workpieces. The detection mechanism is connected to the frame for detecting workpieces. The unloading mechanism is connected to the frame for classifying and placing workpieces according to the detection results of the detection mechanism. The robot arm is used to move workpieces above the placement plate to the processing mechanism or to move workpieces that have been processed in the processing mechanism to the detection mechanism.

[0006] By adopting the above technical solution, the workpiece is placed on the placement plate, and the robot sends the workpiece into the processing mechanism for processing. Then, the processed workpiece is moved to the inspection mechanism, which inspects the workpiece. After inspection, the workpiece is moved to the unloading mechanism, which sorts and places qualified and unqualified products, reducing the unnecessary processing steps for defective products and improving production efficiency.

[0007] Preferably, the feeding mechanism includes a conveyor belt, a baffle, and a partition. The conveyor belt is connected to the frame and is used to transport workpieces in a horizontal direction. The baffle is connected to the frame and is located on the side of the conveyor belt away from the detection mechanism along the conveying direction. The baffle is used to abut against the workpiece above the conveyor belt. One end of the partition is connected to the baffle and is located above the conveyor belt. The partition divides the conveyor belt into a qualified area and a non-qualified area.

[0008] By adopting the above technical solution, the conveyor belt can transport workpieces in the horizontal direction, which facilitates the subsequent processing of the workpieces. The baffle can abut against the workpieces on the conveyor belt to prevent the workpieces from falling off the end of the conveyor belt. The partition divides the conveyor belt into qualified and unqualified areas, and the workpieces can be classified and placed according to the test results.

[0009] Preferably, the feeding mechanism further includes a guide plate and a guide drive motor. One end of the guide plate is rotatably connected to the side of the partition near the detection mechanism. The rotation axis of the guide plate is vertical. The guide drive motor is connected to the partition and is used to drive the guide plate to rotate.

[0010] By adopting the above technical solution, the guide plate is driven to rotate by the guide drive motor according to the test results of the testing agency. The workpiece moves along the conveyor belt and comes into contact with the guide plate, and enters the qualified area or unqualified area along the guide plate, so as to realize the classification and placement of the workpiece.

[0011] Preferably, the detection mechanism includes a slide plate, a rotating roller, a rotary drive motor, an upper detection component, a lower detection component, and a side detection component. The slide plate is slidably connected to the frame, and the sliding direction of the slide plate is perpendicular to the conveying direction of the conveyor belt. There are two slide plates, which are symmetrically distributed along the sliding direction of the slide plate. The rotating roller is rotatably connected to the slide plate, and the rotation axis of the rotating roller is vertical. The rotating roller is used to abut against the side wall of the workpiece. The rotary drive motor is connected to the slide plate and is used to drive the rotating roller to rotate. The upper detection component and the lower detection component are both connected to the frame, and the side detection component is connected to the guide plate. The upper detection component, the lower detection component, and the side detection component are used to detect the workpiece.

[0012] By adopting the above technical solution, the two slide plates slide relative to each other, causing the rotating roller to come into contact with the workpiece. The rotation drive motor drives the rotating roller to rotate, which can cause the workpiece to rotate. The workpiece can be inspected from multiple angles through the upper inspection component, lower inspection component and side inspection component, thereby improving the comprehensiveness and accuracy of the inspection.

[0013] Preferably, there are four rotating rollers, which are divided into two groups. The two groups of rotating rollers correspond to two sliding plates respectively, and the two rotating rollers in the same group are distributed at intervals along the sliding direction perpendicular to the sliding plate.

[0014] By adopting the above technical solution, the four rotating rollers are divided into two groups corresponding to two slide plates. The two rotating rollers in the same group are distributed at intervals along the sliding direction perpendicular to the slide plate, which can better contact the workpiece, reduce the possibility of the workpiece eccentric swaying during rotation, and improve the accuracy of the detection results.

[0015] Preferably, the detection mechanism further includes a pusher drive cylinder, a pusher block, and a first reset member. The first reset member is connected between the slide plate and the frame. The first reset member causes the slide plate to tend to move away from the other slide plate. The pusher block is slidably connected to the frame. The sliding direction of the pusher block is perpendicular to the sliding direction of the slide plate. The pusher block is used to drive the workpiece or slide plate to slide. The pusher drive cylinder is connected to the frame. The pusher drive cylinder is used to drive the pusher block to slide. When the pusher block slides away from the conveyor belt, the two slide plates move closer to each other.

[0016] By adopting the above technical solution, the pusher drive cylinder drives the pusher block to slide, thereby pushing the workpiece between the two slide plates, pushing the workpiece above the conveyor belt, and driving the two slide plates to move closer to each other, thus improving the detection efficiency.

[0017] Preferably, the unloading mechanism further includes a sorting component, of which two sorting components are provided, each corresponding to a qualified area or a defective area. A guide strip is connected to the side of the partition near the guide plate. Two guide strips are provided, symmetrically distributed along the sliding direction of the slide plate. The end of each guide strip away from the partition is inclined towards the side near the baffle. The guide strip is used to abut against the workpiece. The sorting component includes a push plate, a second resetting component, and an abutting block. The push plate is slidably connected to the frame, and its sliding direction is parallel to the sliding direction of the slide plate. The slide plate is used to drive the push plate to slide. The abutting block is slidably connected to the push plate, and its sliding direction is parallel to the sliding direction of the push plate. The abutting block is used to abut against the workpiece above the conveyor belt. Several abutting blocks are provided, evenly distributed along the conveying direction of the conveyor belt. The number of second resetting components is the same as the number of abutting blocks and corresponds one-to-one. The second resetting component is connected between the push plate and the abutting block, causing the abutting block to tend to move away from the push plate.

[0018] By adopting the above technical solution, the inclined design of the guide bar allows the workpiece to automatically slide close to the abutment block during movement. The sliding plate slides, drives the push plate to slide, and drives the abutment block to slide. The abutment block pushes the workpiece to slide close to the partition. According to the number of workpieces in each row, the abutment block slides relative to the push plate, so as to achieve neat arrangement of workpieces in the qualified area and the unqualified area, which is convenient for subsequent packaging or palletizing.

[0019] Preferably, the finishing component further includes an indicator light, a stationary contact piece, and a movable contact piece. The indicator light is connected to the frame. The number of stationary and movable contact pieces is the same as the number of abutment blocks and corresponds one-to-one. The stationary contact piece is connected to the push plate, and the movable contact piece is connected to the abutment block. The movable contact piece is used to fit with the stationary contact piece. When all the stationary and movable contact pieces of the same finishing component are fitted together, the indicator light illuminates.

[0020] By adopting the above technical solution, when the number of workpieces in the qualified or unqualified area reaches a certain amount, the push plate slides, all the abutting blocks abut against the workpieces, and are relatively stationary with respect to the conveyor belt, causing the moving contact piece and the stationary contact piece to be fully engaged, the circuit is turned on and the indicator light is lit, reminding the operator to remove the workpieces in time, thus improving the reliability of the equipment.

[0021] Secondly, this application provides a method for manufacturing a reducer component, employing the following technical solution: A method for manufacturing a speed reducer component includes the following steps: S1: Loading. The robotic arm feeds the workpiece from the placement plate into the processing mechanism for processing. S2: Material handling. The robotic arm removes the processed workpiece from the machining mechanism and places it on the machine frame. S3: Feeding. The piston rod of the pusher cylinder extends, pushing the pusher block to slide and push the workpiece between the two sets of rotating rollers. S4: Inspection. The piston rod of the pusher cylinder extends and retracts, causing the pusher block to slide. The pusher block drives two sliding plates to move closer together, causing two sets of rotating rollers to abut against the outer wall of the workpiece. The rotation drive motor works, driving the rotating rollers to rotate, causing the workpiece to rotate. The upper inspection component, lower inspection component, and side inspection component inspect the workpiece. S5: Unloading. The guide drive motor drives the guide plate to rotate based on the detection results of the upper, lower, and side detection components. The piston rod of the pusher drive cylinder extends, pushing the pusher block to slide. The two slide plates move away from each other, and the pusher block abuts against the workpiece, pushing the workpiece to slide above the conveyor belt. The workpiece moves along the conveyor belt and along the guide plate to the qualified or unqualified area. S6, sorting: the workpiece slides along the guide bar, the slide plate slides, which drives the push plate to slide, which drives the abutment block to slide. The abutment block abuts the workpiece, pushing the workpiece to slide closer to the partition, so as to achieve uniform arrangement of the workpiece.

[0022] By adopting the above technical solution, the workpiece is placed on the placement plate, and the robot sends the workpiece into the processing mechanism for processing. Then, the processed workpiece is moved to the inspection mechanism, which inspects the workpiece. After inspection, the workpiece is moved to the unloading mechanism, which sorts and places qualified and unqualified products, reducing the unnecessary processing steps for defective products and improving production efficiency.

[0023] In summary, this application includes at least one of the following beneficial technical effects: 1. Place the workpiece on the placement plate, and the robot will send the workpiece into the processing mechanism for processing. Then, the processed workpiece will be moved to the inspection mechanism, which will inspect the workpiece. After inspection, the workpiece will be moved to the unloading mechanism, which will sort and place qualified and unqualified products to reduce the unnecessary processing steps for defective products and improve production efficiency. 2. The conveyor belt can transport workpieces horizontally, which facilitates subsequent processing of the workpieces. The baffle can abut against the workpieces on the conveyor belt to prevent the workpieces from falling off the end of the conveyor belt. The partition divides the conveyor belt into qualified and unqualified areas, and the workpieces can be classified and placed according to the test results. 3. The two slide plates slide relative to each other, causing the rotating roller to come into contact with the workpiece. The rotation drive motor drives the rotating roller to rotate, which can cause the workpiece to rotate. The workpiece is inspected from multiple angles through the upper inspection component, lower inspection component and side inspection component, which improves the comprehensiveness and accuracy of the inspection. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the production equipment for speed reducer components.

[0025] Figure 2 This is a structural diagram of the frame and the feeding mechanism.

[0026] Figure 3 It is a cross-sectional view of the testing station and testing facility.

[0027] Figure 4 This is a partial sectional view of the production equipment for the reducer components.

[0028] Figure 5 This is a flowchart of the manufacturing process for speed reducer components.

[0029] Explanation of reference numerals in the attached figures: 1. Frame; 11. Feeding support frame; 12. First guide rail; 13. Second guide rail; 14. Unloading support frame; 15. Inspection table; 151. Guide groove; 152. Inspection port; 153. Transparent plate; 16. Upper mounting frame; 17. Lower mounting frame; 2. Feeding mechanism; 21. First sliding frame; 211. First slide block; 212. First mounting base; 22. Second sliding frame; 221. Second slide block; 222. Second mounting base; 223. Connecting frame; 23. Drive assembly; 24. Placement plate; 241. Boss; 242. Placement slot; 3. Feeding mechanism; 31. Conveyor belt; 311. Qualified area; 312. Unqualified area; 32. Baffle; 33. Partition; 34. Guide plate; 341. Mounting groove; 35. Guide drive motor; 36. Guide bar; 37. Finishing assembly; 371. Push plate; 3711. Guide hole; 372. Abutment block; 3721. Guide rod; 3722. Convex ring; 373. Second reset component; 374. Connecting block; 375. Indicator light; 376. Stationary contact piece; 377. Moving contact piece; 4. Detection mechanism; 41. Pushing block; 42. Pushing drive cylinder; 43. Slide plate; 431. Guide block; 44. First reset component; 45. Driven rack; 46. Driven gear; 47. Driven gear; 48. Driven rack; 49. Abutment bar; 410. Rotary roller; 411. Rotary drive motor; 412. Pulley; 413. Belt; 414. Upper detection assembly; 415. Lower detection assembly; 416. Side detection assembly; 5. Processing mechanism; 6. Robotic arm. Detailed Implementation

[0030] The present application will be further described in detail below with reference to the accompanying drawings.

[0031] Reference Figure 1 This application discloses a production equipment for a reducer component, including a frame 1. The frame 1 includes a feeding support frame 11, a first guide rail 12, and a second guide rail 13. The second guide rail 13 is fixedly connected to the upper end of the feeding support frame 11, and its length direction is parallel to the length direction of the feeding support frame 11. There are two second guide rails 13, which are symmetrically distributed along the width direction of the feeding support frame 11. The first guide rail 12 is fixedly connected to the upper end of the feeding support frame 11, and its length direction is parallel to the length direction of the second guide rail 13. The first guide rail 12 is located between the two second guide rails 13, and there are two first guide rails 12, which are symmetrically distributed along the width direction of the feeding support frame 11.

[0032] Reference Figure 1 and Figure 2A production equipment for a reducer component also includes a feeding mechanism 2. The feeding mechanism 2 includes a first sliding frame 21, a second sliding frame 22, and a drive assembly 23. The first sliding frame 21 includes a first slide block 211 and a first mounting base 212. The first mounting base 212 is slidably connected above the first guide rail 12. The sliding direction of the first mounting base 212 is parallel to the length direction of the first guide rail 12. The first slide block 211 is fixedly connected to the side surface of the first mounting base 212 near the feeding support frame 11. There are four first slide blocks 211. The four first slide blocks 211 are divided into two groups. The two groups of first slide blocks 211 correspond to two first guide rails 12 respectively. The two first slide blocks 211 in the same group are distributed at intervals along the length direction of the first guide rail 12. The second sliding frame 22 includes a second slide block 221, a connecting frame 223, and a second mounting base 222. The second mounting base 222 is located above the first mounting base 212. The second slide block 221 is slidably connected to the second guide rail 13. The sliding direction of the second slide block 221 is parallel to the length direction of the second guide rail 13. There are four second slide blocks 221, which are divided into two groups. The two groups of second slide blocks 221 correspond to two second guide rails 13 respectively. The two second slide blocks 221 in the same group are distributed at intervals along the length direction of the second guide rail 13. The number of connecting frames 223 is the same as the number of second slide blocks 221 and they correspond one-to-one. The connecting frames 223 are U-shaped. One end of the connecting frame 223 is fixedly connected to the upper end of the second slide block 221, and the other end of the connecting frame 223 is fixedly connected to one side surface of the second mounting base 222 along the width direction of the feeding support frame 11. The four connecting frames 223 are distributed at the four corners of the second mounting base 222. The drive assembly 23 is connected to the feeding support frame 11. The drive assembly 23 is used to drive the first mounting base 212 or the second mounting base 222 to slide. There are two drive assemblies 23, which correspond to the first mounting base 212 and the second mounting base 222 respectively. In this embodiment, the drive assembly 23 is a lead screw.

[0033] Reference Figure 2 The feeding mechanism 2 also includes two placement plates 24, which correspond to the first mounting base 212 and the second mounting base 222, respectively. The surface of the placement plate 24 away from the feeding support frame 11 is used for placing workpieces. A plurality of protrusions 241 are evenly distributed on the surface of the placement plate 24 away from the feeding support frame 11. In this embodiment, there are twenty-five protrusions 241, divided into five groups. The five groups of protrusions 241 are evenly distributed along the length of the feeding support frame 11, and the five protrusions 241 in each group are evenly distributed along the width of the feeding support frame 11. A placement groove 242 is provided at the end of the protrusion 241 away from the placement plate 24, for embedding workpieces.

[0034] Reference Figure 1The production equipment for a reducer component also includes a feeding mechanism 3, and the frame 1 also includes a feeding support frame 14. The feeding support frame 14 is located on one side of the feeding support frame 11 along the width direction of the feeding support frame 11, and the length direction of the feeding support frame 14 is parallel to the length direction of the feeding support frame 11. The feeding mechanism 3 includes a conveyor belt 31, which is connected to the feeding support frame 14. The area above the conveyor belt 31 is used for placing the workpiece of the completing mechanism, and the conveyor belt 31 transports the workpiece along the length direction of the feeding support frame 14.

[0035] Reference Figure 1 and Figure 3 A production equipment for a reducer component also includes a testing mechanism 4. A testing platform 15 is fixedly connected to one end of a feeding support frame 14 along its length. The upper surface of the testing platform 15 is flush with the upper surface of the conveyor belt 31. The testing mechanism 4 is connected to the testing platform 15 and is used to test the workpiece. The testing mechanism 4 includes a sliding plate 43 and a first reset member 44. The sliding plate 43 is slidably connected to the testing platform 15. The sliding direction of the sliding plate 43 is parallel to the width direction of the feeding support frame 14. There are two sliding plates 43, which are symmetrically distributed along the sliding direction of the sliding plate 43. The upper surface of the testing platform 15 is provided with guide grooves 151. There are four guide grooves 151, which are divided into two groups. The two groups of guide grooves 151 correspond to two sliding plates 43 respectively. The two sliding plates 43 in the same group are spaced apart along the length direction of the feeding support frame 14. A guide block 431 is fixedly connected to the surface of the slide plate 43 near the detection table 15. The number of guide blocks 431 and first reset members 44 is the same as the number of guide grooves 151 and they correspond one-to-one. The guide blocks 431 are slidably embedded in the guide grooves 151. The first reset members 44 are connected between the guide blocks 431 and the detection table 15. The first reset members 44 cause the slide plate 43 to tend to move away from the other slide plate 43. In this embodiment, the first reset member 44 is a spring. One end of the first reset member 44 is connected to the surface of the guide block 431 away from the other slide plate 43, and the other end of the first reset member 44 is connected to the side wall of the guide groove 151 away from the other set of guide grooves 151.

[0036] Reference Figure 3The detection mechanism 4 also includes an abutment bar 49, a drive rack 45, a drive gear 46, a driven gear 47, a driven rack 48, a pusher block 41, and a pusher drive cylinder 42. The number of drive racks 45, drive gears 46, driven gears 47, and driven racks 48 is the same as the number of slide plates 43 and corresponds one-to-one. One end of the driven rack 48 is fixedly connected to the side surface of the slide plate 43 away from the other slide plate 43. The driven gear 47 is rotatably connected to the detection table 15. The rotation axis of the driven gear 47 is vertical. The driven gear 47 meshes with the driven rack 48. The drive gear 46 is coaxially fixedly connected to the end of the driven gear 47 near the detection table 15. The drive rack 45 is slidably connected to the detection table 15. The sliding direction of the drive rack 45 is parallel to the length direction of the unloading support frame 14. The drive rack 45 meshes with the drive gear 46. Both ends of the abutment strip 49 are fixedly connected to the ends of the two drive racks 45 away from the slide plate 43. The pusher block 41 is slidably connected to the detection table 15. The sliding direction of the pusher block 41 is parallel to the sliding direction of the drive racks 45. The pusher block 41 is used to abut against the workpiece or the abutment strip 49 to drive the workpiece or slide plate 43 to slide. The pusher drive cylinder 42 is connected to the detection table 15 and is used to drive the pusher block 41 to slide. In this embodiment, the pusher drive cylinder 42 is a cylinder. The cylinder body of the pusher drive cylinder 42 is fixedly connected to the upper surface of the detection table 15, and the piston rod of the pusher drive cylinder 42 is fixedly connected to the side surface of the pusher block 41 away from the conveyor belt 31. When the pusher block 41 pushes the abutment strip 49 to slide away from the conveyor belt 31, the two slide plates 43 move closer to each other.

[0037] The detection mechanism 4 also includes a rotating roller 410, a rotary drive motor 411, pulleys 412, and a belt 413. The rotating roller 410 is rotatably connected to the side surface of the slide plate 43 closest to another slide plate 43. The rotation axis of the rotating roller 410 is vertical. There are four rotating rollers 410, which are divided into two groups. The two groups of rotating rollers 410 correspond to two slide plates 43 respectively. The two rotating rollers 410 in the same group are spaced apart along the sliding direction of the pusher block 41. The outer wall of the rotating roller 410 is used to abut against the side wall of the workpiece. The rotary drive motor 411 is connected to the slide plate 43 and is used to drive the rotating roller 410 to rotate. In this embodiment, the housing of the rotary drive motor 411 is fixedly connected to the side surface of the slide plate 43 away from the other slide plate 43. There are two pulleys 412, which are respectively fixedly connected to the output shaft of the rotary drive motor 411 and any one of the rotating rollers 410. The belt 413 is sleeved on the outer circumference of the two pulleys 412.

[0038] Reference Figure 1The unloading mechanism 3 also includes a baffle 32, a partition 33, a guide plate 34, and a guide drive motor 35. The baffle 32 is fixedly connected to the upper end of the unloading support frame 14. The baffle 32 is located on the side of the conveyor belt 31 away from the inspection table 15 along the conveying direction of the conveyor belt 31. The baffle 32 is used to abut against the workpiece above the conveyor belt 31. One end of the partition 33 is fixedly connected to the surface of the baffle 32 near the inspection table 15. The partition 33 is located above the conveyor belt 31. The partition 33 divides the conveyor belt 31 into a qualified area 311 and an unqualified area 312. A guide bar 36 is fixedly connected to the side of the partition 33 away from the baffle 32. There are two guide bars 36. The two guide bars 36 are symmetrically distributed along the width direction of the unloading support frame 14. The end of the guide bar 36 away from the partition 33 is inclined towards the side near the baffle 32. The guide bar 36 is used to abut against the workpiece above the conveyor belt 31. One end of the guide plate 34 is rotatably connected to the end of the partition 33 away from the baffle 32. The rotation axis of the guide plate 34 is vertical. The guide drive motor 35 is connected to the partition 33 and is used to drive the guide plate 34 to rotate according to the detection result of the detection mechanism 4. In this embodiment, the housing of the guide drive motor 35 is fixedly connected to the surface of the partition 33 away from the conveyor belt 31, and the output shaft of the guide drive motor 35 is fixedly connected to the guide plate 34. The axis of the output shaft of the guide drive motor 35 coincides with the rotation axis of the guide plate 34.

[0039] Reference Figure 4 The inspection mechanism 4 also includes an upper inspection component 414, a lower inspection component 415, and a side inspection component 416. The guide plate 34 has a mounting groove 341 at the end away from the partition 33. The side inspection component 416 is embedded in the mounting groove 341. An upper mounting bracket 16 is fixedly connected to the upper surface of the inspection table 15. The upper inspection component 414 is fixedly connected to the upper mounting bracket 16. The inspection table 15 has an inspection port 152. A transparent plate 153 is fixedly connected to the inspection port 152. The side surface of the transparent plate 153 near the upper mounting bracket 16 is flush with the upper surface of the inspection table 15. A lower mounting bracket 17 is fixedly connected to the lower surface of the inspection table 15. The lower inspection component 415 is fixedly connected to the lower mounting bracket 17. The upper inspection component 414, the lower inspection component 415, and the side inspection component 416 are used to inspect the workpiece.

[0040] Reference Figure 1 and Figure 4The unloading mechanism 3 also includes two sorting components 37, which correspond to the qualified area 311 and the unqualified area 312, respectively. These two sorting components 37 are symmetrically distributed along the width of the unloading support frame 14. Each sorting component 37 includes a push plate 371, an abutment block 372, and a second reset component 373. The push plate 371 is slidably connected to the unloading support frame 14, and its sliding direction is parallel to the sliding direction of the slide plate 43. One end of the push plate 371 is fixedly connected to a connecting block 374, and the other end of the connecting block 374 is fixedly connected to the slide plate 43. The abutment block 372 is slidably connected to the side surface of the push plate 371 near the partition plate 33, and its sliding direction is parallel to the sliding direction of the push plate 371. The abutment block 372 is used to abut against the workpiece above the conveyor belt 31. Several abutment blocks 372 are provided, and these blocks are evenly distributed along the length of the unloading support frame 14. In this embodiment, twelve abutment blocks 372 are provided. A guide rod 3721 is fixedly connected to the surface of the abutment plate near the push plate 371. The push plate 371 has guide holes 3711, the number of which is the same as the number of guide rods 3721 and corresponds one-to-one. The guide rods 3721 are slidably embedded in the guide holes 3711. A protruding ring 3722 is fixedly connected to the outer periphery of the end of the guide rod 3721 away from the abutment block 372. A second reset member 373 is connected between the protruding ring 3722 and the push plate 371, causing the abutment block 372 to tend to move away from the push plate 371. In this embodiment, the second reset member 373 is a spring. The second reset member 373 is sleeved on the outer periphery of the guide rod 3721. One end of the second reset member 373 is connected to the surface of the protruding ring 3722 near the push plate 371, and the other end is connected to the surface of the push plate 371 away from the abutment plate.

[0041] The tidying assembly 37 also includes a movable contact 377, a stationary contact 376, and an indicator light 375. The indicator light 375 is fixedly connected to the baffle 32. The number of stationary contacts 376 and movable contacts 377 is the same as the number of abutment blocks 372 and they correspond one-to-one. The stationary contacts 376 are fixedly connected to the side surface of the push plate 371 near the partition 33, and the movable contacts 377 are fixedly connected to the side surface of the abutment blocks 372 near the push plate 371. The movable contacts 377 are used to abut against the stationary contacts 376. In this embodiment, when all the stationary contacts 376 and movable contacts 377 of the same tidying assembly 37 are in contact, the indicator light 375 lights up.

[0042] Reference Figure 1A production device for a reducer component further includes a processing mechanism 5 and a robot arm 6. The processing mechanism 5 is located on the side of the loading support frame 11 away from the unloading support frame 14 along the width direction of the loading support frame 11, and is also located on the side of the inspection table 15 away from the unloading support frame 14. The processing mechanism 5 is used to process the workpiece. The robot arm 6 is located on the side of the inspection table 15 away from the unloading support frame 14, and is used to move the workpiece on the placement plate 24 to the processing mechanism 5 or to move the workpiece that has been processed in the processing mechanism 5 to the inspection table 15.

[0043] The implementation principle of a production equipment for a reducer component according to an embodiment of this application is as follows: A workpiece is placed in a placement slot 242. A robotic arm 6 clamps the workpiece and places it into a processing mechanism 5 for processing. The robotic arm 6 removes the processed workpiece from the processing mechanism 5 and places it on a testing table 15. The piston rod of the pusher cylinder 42 extends, pushing the pusher block 41 to slide. The pusher block 41 abuts against the workpiece, pushing the workpiece between two sliding plates 43. The piston rod of the pusher cylinder 42 extends and retracts, causing the pusher block 41 to slide. The pusher block 41 abuts against the abutment strip 49, causing the drive rack 45 to slide away from the conveyor belt. The conveyor belt 31 has a drive rack 45 that meshes with the drive gear 46, driving the driven gear 47 to rotate. The driven rack 48 meshes with the driven gear 47, driving the slide plate 43 to slide closer to another slide plate 43. The rotating roller 410 abuts against the outer wall of the workpiece. The rotation drive motor 411 works, driving the rotating roller 410 to rotate through the pulley 412 and belt body 413, thus driving the workpiece to rotate. The upper detection component 414, the lower detection component 415, and the side detection component 416 detect the workpiece and generate detection results. The guide drive motor 35 drives the guide plate 34 to rotate according to the detection results.

[0044] The piston rod of the pusher drive cylinder 42 extends, pushing the pusher block 41 to slide. The first reset member 44 drives the slide plate 43 to slide away from another slide plate. The pusher block 41 abuts against the workpiece, pushing the workpiece above the conveyor belt 31. The workpiece moves along the conveyor belt 31. The workpiece moves along the guide plate 34 to the qualified area 311 or the unqualified area 312. The workpiece moves along the guide bar 36 to the side of the qualified area 311 or the unqualified area 312 away from the partition plate 33.

[0045] The sliding plate 43 slides, which drives the push plate 371 to slide, which in turn drives the abutment block 372 to slide. The abutment block 372 abuts against the workpiece, pushing the workpiece to slide closer to the partition plate 33. When the same row of workpieces is full, the stationary contact piece 376 and the moving contact piece 377 are in contact. When all the moving contact pieces 377 and the stationary contact pieces 376 are in contact, the indicator light 375 lights up.

[0046] Reference Figure 5 This application also discloses a method for producing a reducer component, including the following steps: S1: Loading: The robot arm 6 feeds the workpiece above the placement plate 24 into the processing mechanism 5 for processing; S2: Material handling, the robot arm 6 takes out the workpiece that has been processed in the processing mechanism 5 and places it in the frame 1; S3: Feeding, the piston rod of the pusher drive cylinder 42 extends, pushing the pusher block 41 to slide, pushing the workpiece between the two sets of rotating rollers 410; S4: Inspection, the piston rod of the pusher drive cylinder 42 extends and retracts, causing the pusher block 41 to slide. The pusher block 41 drives the two slide plates 43 to move closer to each other, causing the two sets of rotating rollers 410 to abut against the outer wall of the workpiece. The rotation drive motor 411 works, causing the rotating rollers 410 to rotate, causing the workpiece to rotate. The upper inspection component 414, the lower inspection component 415 and the side inspection component 416 inspect the workpiece. S5: Unloading. The guide drive motor 35 drives the guide plate 34 to rotate according to the detection results of the upper detection component 414, the lower detection component 415 and the side detection component 416. The piston rod of the push drive cylinder 42 extends and pushes the push block 41 to slide. The two slide plates 43 move away from each other. The push block 41 abuts against the workpiece and pushes the workpiece to slide above the conveyor belt 31. The workpiece moves along the conveyor belt 31 and moves along the guide plate 34 to the qualified area 311 or the unqualified area 312. S6; The workpiece slides along the guide bar 36, the slide plate 43 slides, which drives the push plate 371 to slide, which drives the abutment block 372 to slide. The abutment block 372 abuts against the workpiece, pushing the workpiece to slide closer to the partition plate 33, so as to achieve uniform arrangement of the workpiece.

[0047] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A production equipment for a speed reducer component, characterized in that: The system includes a frame (1), a loading mechanism (2), a robot (6), a processing mechanism (5), a unloading mechanism (3), and a detection mechanism (4). The processing mechanism (5) is used to process workpieces. The loading mechanism (2) includes a placement plate (24). The placement plate (24) is connected to the frame (1). The placement plate (24) is used to place workpieces. The detection mechanism (4) is connected to the frame (1). The detection mechanism (4) is used to detect workpieces. The unloading mechanism (3) is connected to the frame (1). The unloading mechanism (3) is used to classify and place workpieces according to the detection results of the detection mechanism (4). The robot (6) is used to move workpieces above the placement plate (24) to the processing mechanism (5) or to move workpieces that have been processed in the processing mechanism (5) to the detection mechanism (4).

2. The production equipment for the reducer component according to claim 1, characterized in that: The feeding mechanism (3) includes a conveyor belt (31), a baffle (32) and a partition (33); the conveyor belt (31) is connected to the frame (1); the conveyor belt (31) is used to transport workpieces in the horizontal direction; the baffle (32) is connected to the frame (1); the baffle (32) is located on the side of the conveyor belt (31) away from the detection mechanism (4) along the conveying direction of the conveyor belt (31); the baffle (32) is used to abut against the workpiece above the conveyor belt (31); one end of the partition (33) is connected to the baffle (32); the partition (33) is located above the conveyor belt (31); the partition (33) divides the conveyor belt (31) into a qualified area (311) and an unqualified area (312).

3. The production equipment for the reducer component according to claim 2, characterized in that: The feeding mechanism (3) also includes a guide plate (34) and a guide drive motor (35); one end of the guide plate (34) is rotatably connected to the side of the partition (33) near the detection mechanism (4); the rotation axis of the guide plate (34) is vertical; the guide drive motor (35) is connected to the partition (33); the guide drive motor (35) is used to drive the guide plate (34) to rotate.

4. The production equipment for the reducer component according to claim 3, characterized in that: The detection mechanism (4) includes a slide plate (43), a rotating roller (410), a rotary drive motor (411), an upper detection component (414), a lower detection component (415), and a side detection component (416); the slide plate (43) is slidably connected to the frame (1); the sliding direction of the slide plate (43) is perpendicular to the conveying direction of the conveyor belt (31); there are two slide plates (43); the two slide plates (43) are symmetrically distributed along the sliding direction of the slide plate (43); the rotating roller (410) is rotatably connected to the slide plate (43); the rotating roller... The rotation axis of (410) is vertical; the rotating roller (410) is used to abut against the side wall of the workpiece; the rotary drive motor (411) is connected to the slide plate (43); the rotary drive motor (411) is used to drive the rotating roller (410) to rotate; the upper detection component (414) and the lower detection component (415) are both connected to the frame (1); the side detection component (416) is connected to the guide plate (34); the upper detection component (414), the lower detection component (415) and the side detection component (416) are used to detect the workpiece.

5. The production equipment for the reducer component according to claim 4, characterized in that: The rollers (410) are provided in four groups; the four rollers (410) are divided into two groups; the two groups of rollers (410) correspond to two slide plates (43) respectively; the two rollers (410) in the same group are distributed at intervals along the sliding direction perpendicular to the slide plate (43).

6. The production equipment for the reducer component according to claim 4, characterized in that: The detection mechanism (4) further includes a pusher drive cylinder (42), a pusher block (41), and a first reset member (44); the first reset member (44) is connected between the slide plate (43) and the frame (1); the first reset member (44) causes the slide plate (43) to tend to move away from the other slide plate (43); the pusher block (41) is slidably connected to the frame (1); the sliding direction of the pusher block (41) is perpendicular to the sliding direction of the slide plate (43); the pusher block (41) is used to drive the workpiece or the slide plate (43) to slide; the pusher drive cylinder (42) is connected to the frame (1); the pusher drive cylinder (42) is used to drive the pusher block (41) to slide; when the pusher block (41) slides away from the conveyor belt (31); the two slide plates (43) move closer to each other.

7. The production equipment for the reducer component according to claim 4, characterized in that: The feeding mechanism (3) further includes a sorting component (37); two sorting components (37) are provided; the two sorting components (37) correspond to the qualified area (311) or the unqualified area (312) respectively; a guide strip (36) is connected to the side of the partition (33) near the guide plate (34); two guide strips (36) are provided; the two guide strips (36) are symmetrically distributed along the sliding direction of the slide plate (43); the end of the guide strip (36) away from the partition (33) is inclined towards the side near the baffle (32); the guide strip (36) is used to abut against the workpiece; the sorting component (37) includes a push plate (371), a second reset component (373) and an abutment block (372); the push plate (371) is slidably connected to the frame (1); the sliding of the push plate (371) The direction is parallel to the sliding direction of the slide plate (43); the slide plate (43) is used to drive the push plate (371) to slide; the abutment block (372) is slidably connected to the push plate (371); the sliding direction of the abutment block (372) is parallel to the sliding direction of the push plate (371); the abutment block (372) is used to abut against the workpiece above the conveyor belt (31); there are several abutment blocks (372); several abutment blocks (372) are evenly distributed along the conveying direction of the conveyor belt (31); the number of the second reset member (373) is the same as the number of abutment blocks (372) and they correspond one to one; the second reset member (373) is connected between the push plate (371) and the abutment block (372); the second reset member (373) makes the abutment block (372) tend to move away from the push plate (371).

8. The production equipment for the reducer component according to claim 7, characterized in that: The sorting component (37) also includes an indicator light (375), a stationary contact piece (376), and a moving contact piece (377); the indicator light (375) is connected to the frame (1); the number of the stationary contact pieces (376) and the moving contact pieces (377) are the same as the number of the abutment blocks (372) and correspond one-to-one; the stationary contact piece (376) is connected to the push plate (371); the moving contact piece (377) is connected to the abutment block (372); the moving contact piece (377) is used to fit with the stationary contact piece (376); when all the stationary contact pieces (376) and the moving contact pieces (377) of the same sorting component (37) are fitted together, the indicator light (375) lights up.

9. A method for producing a speed reducer component, comprising the production equipment for a speed reducer component as described in any one of claims 1-8, characterized in that: Includes the following steps, S1: Loading: The robot (6) feeds the workpiece above the placement plate (24) into the processing mechanism (5) for processing; S2: Material handling, the robot (6) takes out the workpiece that has been processed in the processing mechanism (5) and places it on the frame (1). S3: Feeding, the piston rod of the pusher drive cylinder (42) extends, pushing the pusher block (41) to slide, pushing the workpiece between the two sets of rotating rollers (410); S4: Inspection, the piston rod of the pusher drive cylinder (42) extends and retracts, driving the pusher block (41) to slide, the pusher block (41) drives the two slide plates (43) to approach each other, driving the two sets of rotating rollers (410) to abut against the outer wall of the workpiece, the rotation drive motor (411) works, driving the rotating rollers (410) to rotate, driving the workpiece to rotate, the upper inspection component (414), the lower inspection component (415) and the side inspection component (416) inspect the workpiece; S5: Unloading. The guide drive motor (35) drives the guide plate (34) to rotate according to the detection results of the upper detection component (414), the lower detection component (415) and the side detection component (416). The piston rod of the push drive cylinder (42) extends and pushes the push block (41) to slide. The two slide plates (43) move away from each other. The push block (41) abuts against the workpiece and pushes the workpiece to slide above the conveyor belt (31). The workpiece moves along the conveyor belt (31) and moves along the guide plate (34) to the qualified area (311) or the unqualified area (312). S6; The workpiece slides along the guide bar (36), the slide plate (43) slides, which drives the push plate (371) to slide, which drives the abutment block (372) to slide. The abutment block (372) abuts the workpiece, pushing the workpiece to slide close to the partition plate (33) to achieve uniform arrangement of the workpiece.

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