Chip compression function of a chip removal machine discharge end briquetting device
By designing spiral chip conveying, moving force, chip pressing, and positioning vibration components at the discharge end of the machine tool chip conveyor, the problems of discontinuous liquid separation, chip conveying, and compression are solved, realizing automatic chip separation, uniform compression, and safety warnings, thus improving equipment efficiency and safety.
Patent Information
- Application Number
- CN202611494458.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-09-23
- Publication Date
- 2026-11-06
AI Technical Summary
Existing machine tool chip conveyors lack a liquid separation structure at the discharge end, resulting in the inability to continuously operate the chip removal and compression functions. The metal chips are unevenly distributed before compression, and there is a risk of accidental start-up during maintenance.
Design a chip conveyor discharge end pressing device with chip compression function, including a spiral chip conveying part, a movable force receiving part, a chip pressing part, a positioning vibration part, and a control and warning part. Through an intelligent controller, coordinate components such as the drive motor, electric telescopic rod, and warning needle to achieve solid-liquid separation, chip pressing, uniform vibration, and safety warning.
It achieves automatic solid-liquid separation, continuous chip removal and compression of metal chips, ensuring uniform chip distribution, reducing manual labor intensity, and improving safety and equipment lifespan.
Smart Images

Figure CN123039846A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of machine tool chip conveyor technology, and more specifically, relates to a chip conveyor discharge end pressing device with chip compression function. Background Technology
[0002] CNC machine tools generate a large amount of metal chips during machining. If these chips are not cleaned in time, they can not only entangle moving parts such as the spindle and lead screw, causing equipment failure, but also scratch the precision surface of the workpiece, affecting the machining accuracy. Spiral chip conveyors, with their compact structure, are suitable for the limited installation space of machine tools. They use a reducer to drive the spiral shaft to push chips, efficiently collecting and conveying various short chips such as granular, powdery, and lumpy chips. This avoids downtime for cleaning due to chip accumulation and significantly reduces manual labor intensity.
[0003] The chip conveyors currently used on machine tools still have the following problems: 1. The discharge end lacks a liquid separation structure, making it impossible to separate residual liquid in the metal chips before pressing them; 2. The chip conveying and chip compression functions cannot work continuously, affecting the chip compression efficiency, and the compressed metal chip blocks cannot be automatically discharged; 3. The metal chips are prone to uneven distribution before compression, affecting the subsequent compression effect; 4. The chip conveyor does not automatically warn operators to stay away when it is working, and it is prone to accidental start-up during maintenance, resulting in insufficient safety during maintenance. Summary of the Invention
[0004] To address the problems of being unable to separate residual liquid from metal chips before pressing them, the inability of the chip removal and compression functions to operate continuously, uneven distribution of metal chips before compression, and accidental activation during maintenance, this invention provides a chip conveyor discharge end pressing device with chip compression function.
[0005] The technical solution of the present invention to solve the above-mentioned technical problems is as follows: A chip conveyor discharge end pressing block device with chip compression function, comprising a spiral chip conveying part, a movable force receiving part, a chip pressing part, a positioning vibration part, and a control warning part; the movable force receiving part is installed at the discharge end of the spiral chip conveying part, and the movable force receiving part is used to temporarily store the metal chips discharged by the spiral chip conveying part; the chip pressing part is installed on the movable force receiving part, and the chip pressing part is used to press the metal chips in the movable force receiving part; the positioning vibration part is installed outside the movable force receiving part, and the positioning vibration part is used to automatically vibrate the movable force receiving part when the chip pressing part moves; the control warning part is installed on the movable force receiving part and the positioning vibration part, and the control warning part is used to warn workers to stay away, and the control warning part is also used to control the spiral chip conveying part, the movable force receiving part, and the chip pressing part.
[0006] Furthermore, the spiral chip removal section includes a chip receiving shell, spiral blades, and a drive motor; the spiral blades are rotatably mounted on the chip receiving shell; the drive motor is fixedly mounted on the left side of the chip receiving shell, and the output shaft of the drive motor is fixedly connected to the spiral blades.
[0007] Furthermore, the spiral chip removal section also includes a solid-liquid separation pipe and a drain bend; the solid-liquid separation pipe is fixedly installed on the right side of the chip receiving shell, and the solid-liquid separation pipe has a ring array of separation micropores; the drain bend is fixedly installed at the bottom of the solid-liquid separation pipe.
[0008] Furthermore, the movable force-bearing part includes a force-bearing frame, a U-shaped mounting bracket, and a first electric telescopic rod; the force-bearing frame is fixedly mounted on the chip receiving shell, and a ring of air inlet and outlet holes is opened on the force-bearing frame; the U-shaped mounting bracket is fixedly mounted on the bottom of the force-bearing frame; the first electric telescopic rod is fixedly mounted on the U-shaped mounting bracket.
[0009] Furthermore, the movable force-bearing part also includes an inclined force-bearing seat and a second electric telescopic rod; the inclined force-bearing seat is slidably installed inside the force-bearing frame, and an annular groove is provided on the inclined force-bearing seat, and the bottom of the inclined force-bearing seat is fixedly connected to the output shaft of the first electric telescopic rod; there are two second electric telescopic rods, and the two second electric telescopic rods are respectively fixedly installed on the left and right sides of the force-bearing frame, and the output shafts of the two second electric telescopic rods are inserted into the annular groove.
[0010] Furthermore, the chip pressing part includes a rectangular mounting plate, a third electric telescopic rod, and a chip pressing head; the rectangular mounting plate is fixedly mounted on the force-bearing frame; the third electric telescopic rod is fixedly mounted on the rectangular mounting plate; the chip pressing head is fixedly mounted on the output shaft of the third electric telescopic rod, and the chip pressing head has the same diameter as the inclined force-bearing seat, and the chip pressing head is located directly above the inclined force-bearing seat.
[0011] Furthermore, the positioning vibration unit includes an irregularly shaped frame, circular movable rods, solid vibration blocks, and helical springs; the irregularly shaped frame is fixedly installed on the outside of the force-bearing frame; there are two circular movable rods, which are slidably installed on the force-bearing frame and the irregularly shaped frame, and the inner ends of the two circular movable rods are rounded; there are two solid vibration blocks, which are respectively fixedly installed on the outside of the two circular movable rods, and the inner sides of the two solid vibration blocks are in contact with the force-bearing frame; there are two helical springs, which are respectively sleeved on the outside of the two circular movable rods, and the two helical springs are respectively located between the irregularly shaped frame and the two solid vibration blocks.
[0012] Furthermore, the positioning vibration unit also includes an inclined positioning frame, a positioning magnet, and a rectangular protective plate; there are two inclined positioning frames, and the two inclined positioning frames are fixedly installed on the front side of the irregular frame; there are two positioning magnets, and the two positioning magnets are respectively fixedly installed on the two inclined positioning frames; the rectangular protective plate is fixedly installed on the two inclined positioning frames.
[0013] Furthermore, the control warning unit includes a circular warning needle and an arc-shaped connecting frame; the circular warning needles are arranged in a row, and the row of circular warning needles is slidably mounted on the force-bearing frame; the arc-shaped connecting frame is fixedly mounted on the bottom of the row of circular warning needles.
[0014] Furthermore, the control and warning unit also includes a rectangular positioning frame and an intelligent controller; the rectangular positioning frame is fixedly installed at the bottom of the arc-shaped connecting frame, and the rectangular positioning frame is slidably connected to two inclined positioning frames, and the rectangular positioning frame is also in contact with two positioning magnets; the intelligent controller is fixedly installed on the rectangular positioning frame, and the intelligent controller is electrically connected to the drive motor, the first electric telescopic rod, the two second electric telescopic rods and the third electric telescopic rod respectively.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. In this invention, when the intelligent controller controls the drive motor to work, the output shaft of the drive motor drives the spiral blades to rotate, causing the metal chips in the chip receiving shell to move automatically from left to right; when the metal chips are discharged through the solid-liquid separation pipe, under the action of gravity, the multiple separation micro-holes on the solid-liquid separation pipe can automatically separate the liquid in the metal chips, so that the residual liquid in the metal chips is discharged through the drain bend under the structure of the solid-liquid separation pipe.
[0016] 2. In this invention, when the intelligent controller controls the output shaft of the third electric telescopic rod to extend, the chip pressing head automatically presses the metal chips in the force-bearing frame, saving storage space and reducing handling costs, thus facilitating recycling and smelting; when the output shaft of the third electric telescopic rod drives the chip pressing head downward, the metal chips discharged through the solid-liquid separation pipe fall above the chip pressing head and do not mix with the metal chips below the chip pressing head; when the output shaft of the third electric telescopic rod drives the chip pressing head to return to its original position, the metal chips in the force-bearing frame move between the force-bearing frame and the chip pressing head to below the chip pressing head, allowing the chip discharge and chip pressing block to continue working. In addition, the two second electric telescopic rods play a positioning role for the inclined force-bearing seat, preventing excessive stress on the output shaft of the first electric telescopic rod when pressing metal chips, thus ensuring the service life of the first electric telescopic rod. When the output shaft of the third electric telescopic rod drives the chip pressing head to reset upward, the intelligent controller controls the output shafts of the two second electric telescopic rods to retract, separating the output shafts of the two second electric telescopic rods from the annular groove. When the output shafts of the two second electric telescopic rods have completed retraction, the intelligent controller then controls the output shaft of the first electric telescopic rod to retract, causing the compressed metal block to automatically slide off under the action of the inclined surface of the inclined force-bearing seat. After the compressed metal block slides off, the intelligent controller first controls the output shaft of the first electric telescopic rod to extend, and then controls the output shafts of the two second electric telescopic rods to extend.
[0017] 3. In this invention, when the output shaft of the third electric telescopic rod drives the chip pressing head to move downward, the chip pressing head can push the two circular movable rods and the two solid vibrating blocks to slide outward; when the chip pressing head continues to move downward and separates from the two circular movable rods, the two helical springs can push the two circular movable rods and the two solid vibrating blocks to reset inward, which plays a knocking and vibrating role on the force-bearing frame, making the metal chips in the force-bearing frame more evenly distributed; In addition, a row of circular warning pins serves as a warning to prevent staff from approaching; when maintenance or repair is needed at the discharge end, staff can pull down the arc-shaped connecting frame to retract the tops of the row of circular warning pins into the load-bearing frame; at the same time, the buttons on the intelligent controller are located behind the rectangular protective plate to prevent accidental touches and ensure safety during maintenance or repair. Attached Figure Description
[0018] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 For the present invention Figure 1 A magnified schematic diagram of the partial structure at point A in the middle; Figure 3 For the present invention Figure 1 A schematic diagram of the bottom view structure; Figure 4 This is a schematic diagram of the structure of the movable force-bearing part of the present invention; Figure 5 For the present invention Figure 1 A schematic diagram of the central cross-section structure; Figure 6 For the present invention Figure 5 A magnified schematic diagram of the local structure at point B; Figure 7 For the present invention Figure 5 A magnified schematic diagram of the local structure at point C; Figure 8This is a schematic diagram of the structure of the vibration positioning part of the present invention; Figure 9 This is a schematic diagram of the structure of the control and warning unit of the present invention; Figure 10 For the present invention Figure 1 A magnified schematic diagram of the structure at point D.
[0019] In the figure, 100 is the spiral chip removal section; 101 is the chip receiving shell; 102 is the spiral blade; 103 is the drive motor; 104 is the solid-liquid separation tube; 1041 is the separation micropore; and 105 is the drain bend. 200. Movable load-bearing part; 201. Load-bearing frame; 2011. Air inlet and outlet; 202. U-shaped mounting bracket; 203. First electric telescopic rod; 204. Inclined load-bearing seat; 2041. Annular groove; 205. Second electric telescopic rod; 300. Chip pressing part; 301. Rectangular mounting plate; 302. Third electric telescopic rod; 303. Chip pressing head; 400. Positioning vibration unit; 401. Irregularly shaped frame; 402. Circular movable rod; 403. Solid vibration block; 404. Helical spring; 405. Inclined positioning frame; 406. Positioning magnet; 407. Rectangular protective plate; 500. Control and warning unit; 501. Circular warning needle; 502. Arc-shaped connecting frame; 503. Rectangular positioning frame; 504. Intelligent controller. Detailed Implementation
[0020] The principles and features of the present invention are described below with reference to examples. The examples are only used to explain the present invention and are not intended to limit the scope of the present invention.
[0021] like Figures 1-10 As shown, the present invention provides a chip conveyor discharge end pressing device with chip compression function, including a spiral chip conveying section 100, a movable force-receiving section 200, a chip pressing section 300, a positioning vibration section 400, and a control warning section 500; the movable force-receiving section 200 is installed at the discharge end of the spiral chip conveying section 100, and is used to temporarily store the metal chips discharged by the spiral chip conveying section 100; the chip pressing section 300 is installed on the movable force-receiving section 200, and is used to press... The movable force-bearing part 200 is used to press metal chips; a positioning vibration part 400 is installed on the outside of the movable force-bearing part 200, and the positioning vibration part 400 is used to automatically vibrate the movable force-bearing part 200 when the chip pressing part 300 moves; a control warning part 500 is installed on the movable force-bearing part 200 and the positioning vibration part 400, and the control warning part 500 is used to warn the worker to stay away, and the control warning part 500 is also used to control the spiral chip removal part 100, the movable force-bearing part 200 and the chip pressing part 300.
[0022] In this embodiment of the disclosure, such as Figure 1 and Figure 2 As shown, the spiral chip removal unit 100 includes a chip receiving shell 101, a spiral blade 102, and a drive motor 103; the spiral blade 102 is rotatably mounted on the chip receiving shell 101; the drive motor 103 is fixedly mounted on the left side of the chip receiving shell 101, and the output shaft of the drive motor 103 is fixedly connected to the spiral blade 102; the spiral chip removal unit 100 also includes a solid-liquid separation pipe 104 and a drain bend pipe 105; the solid-liquid separation pipe 104 is fixedly mounted on the right side of the chip receiving shell 101, and the solid-liquid separation pipe 104 has a ring array of separation micropores 1041; the drain bend pipe 105 is fixedly mounted on the bottom of the solid-liquid separation pipe 104.
[0023] The specific function of the spiral chip removal unit 100 is as follows: Since the spiral blades 102 are rotatably mounted on the chip receiving shell 101, and the drive motor 103 is fixedly mounted on the left side of the chip receiving shell 101, with the output shaft of the drive motor 103 fixedly connected to the spiral blades 102, when the intelligent controller 504 controls the drive motor 103 to work, the output shaft of the drive motor 103 drives the spiral blades 102 to rotate, causing the metal chips in the chip receiving shell 101 to move automatically from left to right; and since the solid-liquid separation tube 104 is fixedly mounted on the right side of the chip receiving shell 101, and the solid-liquid separation tube 104 has a ring array of separation micropores 1041 on it... Furthermore, the drain bend 105 is fixedly installed at the bottom of the solid-liquid separation tube 104. When the metal chips are discharged through the solid-liquid separation tube 104, the multiple separation micropores 1041 on the solid-liquid separation tube 104 can automatically separate the liquid in the metal chips under the action of gravity, so that the residual liquid in the metal chips is discharged through the drain bend 105 under the structure of the solid-liquid separation tube 104. The size of the solid-liquid separation tube 104 can be appropriately adjusted according to the discharge speed of the metal chips. At the same time, the separation micropores 1041 in the annular array can also be appropriately adjusted according to the metal chips to ensure the separation effect and avoid clogging of the separation micropores 1041.
[0024] In this embodiment of the disclosure, such as Figure 4 , Figure 6 and Figure 7As shown, the movable force-bearing part 200 includes a force-bearing frame 201, a U-shaped mounting bracket 202, and a first electric telescopic rod 203; the force-bearing frame 201 is fixedly mounted on the chip receiving shell 101, and a ring of air inlet and outlet holes 2011 is formed on the force-bearing frame 201; the U-shaped mounting bracket 202 is fixedly mounted on the bottom of the force-bearing frame 201; the first electric telescopic rod 203 is fixedly mounted on the U-shaped mounting bracket 202; the movable force-bearing part 200 also includes: an inclined force-bearing seat 204 and a second electric telescopic rod 205; the inclined force-bearing seat 204 is slidably mounted inside the force-bearing frame 201, and an annular groove 2041 is formed on the inclined force-bearing seat 204, and the bottom of the inclined force-bearing seat 204 is fixedly connected to the output shaft of the first electric telescopic rod 203; there are two second electric telescopic rods 205, and the two second electric telescopic rods 205 are respectively fixedly mounted on the left and right sides of the force-bearing frame 201, and the output shafts of the two second electric telescopic rods 205 are inserted into the annular groove 2041.
[0025] The chip pressing part 300 includes a rectangular mounting plate 301, a third electric telescopic rod 302, and a chip pressing head 303; the rectangular mounting plate 301 is fixedly mounted on the force-bearing frame 201; the third electric telescopic rod 302 is fixedly mounted on the rectangular mounting plate 301; the chip pressing head 303 is fixedly mounted on the output shaft of the third electric telescopic rod 302, and the chip pressing head 303 has the same diameter as the inclined force-bearing seat 204, and the chip pressing head 303 is located directly above the inclined force-bearing seat 204.
[0026] The specific functions of the movable force-bearing part 200 and the chip-pressing part 300 are as follows: Since the rectangular mounting plate 301 is fixedly mounted on the force-bearing frame 201, and the third electric telescopic rod 302 is fixedly mounted on the rectangular mounting plate 301, and the chip-pressing head 303 is fixedly mounted on the output shaft of the third electric telescopic rod 302, when the intelligent controller 504 controls the output shaft of the third electric telescopic rod 302 to extend, the chip-pressing head 303 automatically presses the metal chips in the force-bearing frame 201, saving storage space, reducing handling costs, and facilitating recycling and smelting; furthermore, because the chip-pressing head 300... The top of 03 is an inclined structure. When the output shaft of the third electric telescopic rod 302 drives the chip pressing head 303 to move downward, the metal chips discharged through the solid-liquid separation pipe 104 fall above the chip pressing head 303 and do not mix with the metal chips below the chip pressing head 303. When the output shaft of the third electric telescopic rod 302 drives the chip pressing head 303 to return to its original position, the metal chips in the force frame 201 move between the force frame 201 and the chip pressing head 303 to below the chip pressing head 303, and the chip discharge and chip pressing block can continue to work. Furthermore, since the two second electric telescopic rods 205 are fixedly installed on the left and right sides of the force-bearing frame 201 respectively, and the output shafts of the two second electric telescopic rods 205 are inserted into the annular slots 2041, they play a positioning role for the inclined force-bearing seat 204, preventing the output shaft of the first electric telescopic rod 203 from being subjected to severe force when pressing metal chips, thus ensuring the service life of the first electric telescopic rod 203; when the output shaft of the third electric telescopic rod 302 drives the chip pressing head 303 to return to its original position, the intelligent controller 504 controls the output shafts of the two second electric telescopic rods 205 to retract, so that the output shafts of the two second electric telescopic rods 205 are in contact with the annular slot 2041. The slot 2041 is separated; since the inclined force-bearing seat 204 is slidably installed inside the force-bearing frame 201, and the bottom of the inclined force-bearing seat 204 is fixedly connected to the output shaft of the first electric telescopic rod 203, when the output shafts of the two second electric telescopic rods 205 have finished retracting, the intelligent controller 504 controls the output shaft of the first electric telescopic rod 203 to retract, so that the compressed metal block automatically slides down under the action of the inclined surface of the inclined force-bearing seat 204; after the compressed metal block slides down, the intelligent controller 504 first controls the output shaft of the first electric telescopic rod 203 to extend, and then controls the output shafts of the two second electric telescopic rods 205 to extend.
[0027] In this embodiment of the disclosure, such as Figures 8 to 10 As shown, the positioning vibration unit 400 includes an irregularly shaped frame 401, a circular movable rod 402, a solid vibration block 403, and a helical spring 404. The irregularly shaped frame 401 is fixedly installed on the outside of the force-bearing frame 201. Two circular movable rods 402 are provided, and the two circular movable rods 402 are slidably installed on the force-bearing frame 201 and the irregularly shaped frame 401, and the inner ends of the two circular movable rods 402 are rounded. Two solid vibration blocks 403 are provided, and the two solid vibration blocks 403 are respectively fixedly installed on the outside of the two circular movable rods 402, and the inner sides of the two solid vibration blocks 403 are in contact with the force-bearing frame 201. The helical spring 404... There are two spiral springs 404, which are respectively sleeved on the outside of the two circular movable rods 402, and the two spiral springs 404 are respectively located between the irregular frame 401 and the two solid vibration blocks 403; the positioning vibration part 400 also includes an inclined positioning frame 405, a positioning magnet 406 and a rectangular protective plate 407; there are two inclined positioning frames 405, and the two inclined positioning frames 405 are fixedly installed on the front side of the irregular frame 401; there are two positioning magnets 406, and the two positioning magnets 406 are respectively fixedly installed on the two inclined positioning frames 405; the rectangular protective plate 407 is fixedly installed on the two inclined positioning frames 405.
[0028] The control warning unit 500 includes a circular warning needle 501 and an arc-shaped connecting frame 502. A row of circular warning needles 501 is provided, and the row of circular warning needles 501 is slidably mounted on the force-bearing frame 201. The arc-shaped connecting frame 502 is fixedly mounted on the bottom of the row of circular warning needles 501. The control warning unit 500 also includes a rectangular positioning frame 503 and an intelligent controller 504. The rectangular positioning frame 503 is fixedly mounted on the bottom of the arc-shaped connecting frame 502, and the rectangular positioning frame 503 is slidably connected to two inclined positioning frames 405, and the rectangular positioning frame 503 is also in contact with two positioning magnets 406. The intelligent controller 504 is fixedly mounted on the rectangular positioning frame 503, and the intelligent controller 504 is electrically connected to the drive motor 103, the first electric telescopic rod 203, the two second electric telescopic rods 205, and the third electric telescopic rod 302.
[0029] The specific functions of the positioning vibration unit 400 and the control warning unit 500 are as follows: Since the two circular movable rods 402 are slidably mounted on the force-bearing frame 201 and the irregularly shaped frame 401, and the two solid vibration blocks 403 are fixedly mounted on the outside of the two circular movable rods 402, with the inner sides of the two solid vibration blocks 403 in contact with the force-bearing frame 201, when the output shaft of the third electric telescopic rod 302 drives the chip pressing head 303 to move downwards, the chip pressing head 303 can push the two circular movable rods 402 and the two solid vibration blocks 403 to slide outwards; and since the two helical springs 404 are respectively sleeved on the two circular... The movable rod 402 is located outside, and two helical springs 404 are located between the irregular frame 401 and the two solid vibrating blocks 403. When the chip pressing head 303 continues to move downward and separates from the two circular movable rods 402, the two helical springs 404 can push the two circular movable rods 402 and the two solid vibrating blocks 403 to return to their original position inward, which plays a knocking and vibrating role on the force-bearing frame 201, making the metal chips in the force-bearing frame 201 more evenly distributed. The elastic force of the two helical springs 404 can be adjusted appropriately according to the vibration requirements to ensure that the metal chips in the force-bearing frame 201 are evenly distributed. Furthermore, because a row of circular warning pins 501 are slidably mounted on the load-bearing frame 201, and the rectangular positioning frame 503 is slidably connected to the two inclined positioning frames 405, and the rectangular positioning frame 503 is also in contact with the two positioning magnets 406, the row of circular warning pins 501 serves as a warning, preventing personnel from approaching. Also, because the rectangular protective plate 407 is fixedly mounted on the two inclined positioning frames 405, when maintenance or repair is needed at the discharge end, the personnel can pull down the arc-shaped connecting frame 502 to retract the top of the row of circular warning pins 501 into the load-bearing frame 201. At the same time, the buttons on the intelligent controller 504 are located behind the rectangular protective plate 407, preventing accidental button presses and ensuring safety during maintenance or repair.
[0030] The specific usage and function of this embodiment are as follows: In use, the operator first secures the chip receiving shell 101 to the machine tool with bolts, then connects the intelligent controller 504 to an external power source. When the intelligent controller 504 controls the drive motor 103 to operate, the output shaft of the drive motor 103 drives the spiral blades 102 to rotate, causing the metal chips in the chip receiving shell 101 to move automatically from left to right. When the metal chips are discharged through the solid-liquid separation pipe 104, under the action of gravity, the multiple separation micropores 1041 on the solid-liquid separation pipe 104 can automatically separate the liquid in the metal chips, allowing the residual liquid in the metal chips to be discharged through the drain bend 105 under the structure of the solid-liquid separation pipe 104. When the output shaft of the third electric telescopic rod 302 extends under the control of the controller 504, the chip pressing head 303 automatically presses the metal chips in the force-bearing frame 201, saving storage space, reducing handling costs, and facilitating recycling and smelting. When the output shaft of the third electric telescopic rod 302 drives the chip pressing head 303 downward, the metal chips discharged through the solid-liquid separation pipe 104 fall above the chip pressing head 303, without mixing with the metal chips below the chip pressing head 303. When the output shaft of the third electric telescopic rod 302 drives the chip pressing head 303 to return to its original position, the metal chips in the force-bearing frame 201 pass through the force-bearing frame 201 and the chip pressing head. The chip removal and chip pressing blocks can continue to operate when the output shaft of the third electric telescopic rod 302 drives the chip pressing head 303 to return to its original position. The intelligent controller 504 then controls the output shafts of the two second electric telescopic rods 205 to retract, separating them from the annular groove 2041. Once the retraction of the two second electric telescopic rods 205 is complete, the intelligent controller 504 then controls the output shaft of the first electric telescopic rod 203 to retract, causing the compressed metal block to automatically slide off under the inclined surface of the inclined force seat 204. After the compressed metal block slides off, the intelligent controller 504... 04 First, the output shaft of the first electric telescopic rod 203 is extended, and then the output shafts of the two second electric telescopic rods 205 are extended. When the output shaft of the third electric telescopic rod 302 drives the chip pressing head 303 to move downward, the chip pressing head 303 can push the two circular movable rods 402 and the two solid vibrating blocks 403 to slide outward. When the chip pressing head 303 continues to move downward and separates from the two circular movable rods 402, the two helical springs 404 can push the two circular movable rods 402 and the two solid vibrating blocks 403 to reset inward, which plays a knocking and vibrating role on the force frame 201, making the metal chips in the force frame 201 more evenly distributed.When maintenance or repair is needed at the discharge end, the operator pulls down the arc-shaped connecting frame 502 so that the top of a row of circular warning needles 501 is stored in the force-bearing frame 201. At the same time, the buttons on the intelligent controller 504 are located behind the rectangular protective plate 407 to prevent accidental touches and ensure safety during maintenance or repair.
[0031] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A chip conveyor discharge end pressing device with chip compression function, comprising a spiral chip conveying part (100), a movable force-bearing part (200), a chip pressing part (300), a positioning vibration part (400), and a control and warning part (500); characterized in that, The movable force-receiving part (200) is installed at the discharge end of the spiral chip conveying part (100), and the movable force-receiving part (200) is used to temporarily store the metal chips discharged by the spiral chip conveying part (100); the chip pressing part (300) is installed on the movable force-receiving part (200), and the chip pressing part (300) is used to press the metal chips in the movable force-receiving part (200); the positioning vibration part (400) is installed on the outside of the movable force-receiving part (200). The positioning vibration part (400) is used to automatically vibrate the movable force-bearing part (200) when the chip pressing part (300) moves; the control warning part (500) is installed on the movable force-bearing part (200) and the positioning vibration part (400), the control warning part (500) is used to warn the worker to stay away, and the control warning part (500) is also used to control the spiral chip removal part (100), the movable force-bearing part (200) and the chip pressing part (300).
2. The chip conveyor discharge end pressing device with chip compression function according to claim 1, characterized in that, The spiral chip removal unit (100) includes a chip receiving shell (101), a spiral blade (102), and a drive motor (103); the spiral blade (102) is rotatably mounted on the chip receiving shell (101); the drive motor (103) is fixedly mounted on the left side of the chip receiving shell (101), and the output shaft of the drive motor (103) is fixedly connected to the spiral blade (102).
3. The chip conveyor discharge end pressing device with chip compression function according to claim 2, characterized in that, The spiral chip removal section (100) further includes a solid-liquid separation tube (104) and a drain bend (105); the solid-liquid separation tube (104) is fixedly installed on the right side of the chip receiving shell (101), and the solid-liquid separation tube (104) has a ring array of separation micropores (1041); the drain bend (105) is fixedly installed at the bottom of the solid-liquid separation tube (104).
4. The chip conveyor discharge end pressing device with chip compression function according to claim 3, characterized in that, The movable force-bearing part (200) includes a force-bearing frame (201), a U-shaped mounting bracket (202), and a first electric telescopic rod (203); the force-bearing frame (201) is fixedly installed on the chip receiving shell (101), and a ring of air inlet and outlet holes (2011) is opened on the force-bearing frame (201); the U-shaped mounting bracket (202) is fixedly installed on the bottom of the force-bearing frame (201); the first electric telescopic rod (203) is fixedly installed on the U-shaped mounting bracket (202).
5. The chip conveyor discharge end pressing device with chip compression function according to claim 4, characterized in that, The movable force-bearing part (200) further includes an inclined force-bearing seat (204) and a second electric telescopic rod (205); the inclined force-bearing seat (204) is slidably installed inside the force-bearing frame (201), and an annular groove (2041) is provided on the inclined force-bearing seat (204), and the bottom of the inclined force-bearing seat (204) is fixedly connected to the output shaft of the first electric telescopic rod (203); there are two second electric telescopic rods (205), and the two second electric telescopic rods (205) are respectively fixedly installed on the left and right sides of the force-bearing frame (201), and the output shafts of the two second electric telescopic rods (205) are inserted into the annular groove (2041).
6. The chip conveyor discharge end pressing device with chip compression function according to claim 5, characterized in that, The chip pressing part (300) includes a rectangular mounting plate (301), a third electric telescopic rod (302), and a chip pressing head (303); the rectangular mounting plate (301) is fixedly mounted on the force-bearing frame (201); the third electric telescopic rod (302) is fixedly mounted on the rectangular mounting plate (301); the chip pressing head (303) is fixedly mounted on the output shaft of the third electric telescopic rod (302), and the chip pressing head (303) has the same diameter as the inclined force-bearing seat (204), and the chip pressing head (303) is located directly above the inclined force-bearing seat (204).
7. The chip conveyor discharge end pressing device with chip compression function according to claim 6, characterized in that, The positioning vibration unit (400) includes an irregularly shaped frame (401), a circular movable rod (402), a solid vibration block (403), and a helical spring (404); the irregularly shaped frame (401) is fixedly installed on the outside of the force-bearing frame (201); there are two circular movable rods (402), which are slidably installed on the force-bearing frame (201) and the irregularly shaped frame (401), and the inner ends of the two circular movable rods (402) are rounded; the solid vibration block (404) includes an irregularly shaped frame (401), a circular movable rod (402), a solid vibration block (403), and a helical spring (404). 3) There are two solid vibrating blocks (403) respectively fixedly installed on the outside of the two circular movable rods (402), and the inner side of the two solid vibrating blocks (403) is in contact with the force-bearing frame (201); there are two helical springs (404) respectively sleeved on the outside of the two circular movable rods (402), and the two helical springs (404) are respectively located between the irregular frame (401) and the two solid vibrating blocks (403).
8. The chip conveyor discharge end pressure block device with chip compression function according to claim 7, characterized in that, The positioning vibration unit (400) further includes an inclined positioning frame (405), a positioning magnet (406), and a rectangular protective plate (407); there are two inclined positioning frames (405), and both inclined positioning frames (405) are fixedly installed on the front side of the irregular frame (401); there are two positioning magnets (406), and the two positioning magnets (406) are respectively fixedly installed on the two inclined positioning frames (405); the rectangular protective plate (407) is fixedly installed on the two inclined positioning frames (405).
9. The chip conveyor discharge end pressure block device with chip compression function according to claim 8, characterized in that, The control warning unit (500) includes a circular warning needle (501) and an arc-shaped connecting frame (502); the circular warning needle (501) is arranged in a row, and the row of circular warning needles (501) is slidably installed on the force-bearing frame (201); the arc-shaped connecting frame (502) is fixedly installed at the bottom of the row of circular warning needles (501).
10. The chip conveyor discharge end pressing device with chip compression function according to claim 9, characterized in that, The control warning unit (500) further includes a rectangular positioning frame (503) and an intelligent controller (504); the rectangular positioning frame (503) is fixedly installed on the bottom of the arc-shaped connecting frame (502), and the rectangular positioning frame (503) is slidably connected to the two inclined positioning frames (405), and the rectangular positioning frame (503) is also in contact with the two positioning magnets (406); the intelligent controller (504) is fixedly installed on the rectangular positioning frame (503), and the intelligent controller (504) is electrically connected to the drive motor (103), the first electric telescopic rod (203), the two second electric telescopic rods (205) and the third electric telescopic rod (302) respectively.
