An integrated electric impeller and rotary piston compressor unit
By integrating the electric impeller and rotary piston into a compressor unit, the problems of complex structure, large size, and heavy weight of existing compressors are solved, achieving high-efficiency, low-cost high-speed operation and applicability to mobile equipment.
Patent Information
- Application Number
- CN202410521240.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2026-11-06
AI Technical Summary
Existing compressors are complex in structure, large in size, heavy in weight, and expensive, making them unsuitable for high-speed operation and mobile equipment.
An integrated compressor unit combining an electric impeller and a rotary piston is adopted. The rotary piston drive system with different numbers of chambers is designed using cycloidal curve equations. The motor rotor and the compressor impeller are integrated into a single structure. The stator, rotor and end cover are connected by bearings, which simplifies the structure and increases the pressure.
It features a simple structure, easy manufacturing, low price, reliable operation, small size, light weight, and is suitable for high-speed operation and mobile equipment, with higher efficiency than traditional compressors.
Smart Images

Figure CN123044472A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the technical field of gas compressors and electric motors, and more particularly to an integrated compressor unit of an electric impeller and a rotary piston. Background Technology
[0002] Gas compressors are indispensable general-purpose equipment in industrial production. Traditional compressors mostly use impeller compressors or reciprocating piston compressors. Impeller compressors are characterized by large flow and low pressure, while reciprocating piston compressors are characterized by high pressure and small flow. At the same time, due to the complex structure of existing high-pressure compressors, they are difficult to manufacture and assemble, resulting in high prices, large weight and size, making them unsuitable for high-speed operating equipment and machinery, and urgently requiring upgrading and replacement. Summary of the Invention
[0003] To address the problems of existing compressors being complex in structure, large in size, heavy in weight, and expensive, the present invention aims to provide an integrated compressor unit of electric impeller and rotary piston. Based on the cycloidal curve equation, a series of rotary piston drive systems with different numbers of chambers are provided, which improves pressure without the need for a connecting rod mechanism. The electric motor rotor and the compressor impeller are integrated into one unit, and the stator, rotor, and end cover are connected together by two bearings. This integrated structure is more suitable for high-speed operation and use in mobile equipment.
[0004] To achieve the above objectives, the technical solution adopted by the present invention is as follows:
[0005] An integrated compressor unit of electric impeller and rotary piston, comprising: a rotary piston gas compressor 1, an electric motor rotor 2, and an electric motor stator 3;
[0006] The rotary piston gas compressor 1 includes: a compressor housing 11, a blade rotor 106, an eccentric main shaft 104, and a bushing 107. The eccentric main shaft 104 is rotatably mounted inside the compressor housing 11. The blade rotor 106 is disposed inside the compressor housing 11 and is sleeved on the eccentric main shaft 104 through the bushing 107. The blade rotor 106 can rotate around the eccentric main shaft 104.
[0007] The rotary piston gas compressor 1 further includes: a gear shaft 108 and a large gear ring 112. The gear shaft 108 is mounted on the vane rotor body 106, and the large gear ring 112 is mounted on the compressor housing 11. The large gear ring 112 and the gear shaft 108 mesh with each other.
[0008] The rotary piston gas compressor 1 further includes: an intake-side eccentric shaft 110, one end of which is connected to one end of the eccentric main shaft 104;
[0009] The motor rotor 2 includes: a rotating blade 201, a surrounding belt 202, and a permanent magnet 203. The rotating blade 201 is mounted on the other end of the intake side eccentric shaft 110. The outer edge of the rotating blade 201 is connected to the inner wall of the surrounding belt 202. A plurality of permanent magnets 203 are mounted around the outer wall of the surrounding belt 202.
[0010] The motor stator 3 includes: an iron core coil 301, a stator frame 302, and a stator end cover 303. One end of the stator frame 302 is connected to the compressor housing 11. The iron core coil 301 is installed on the inner wall of the stator frame 302. The stator end cover 303 is installed on the other end of the stator frame 302 and clamps and positions the iron core coil 301. The shroud 202 is located inside the iron core coil 301.
[0011] The aforementioned integrated electric impeller and rotary piston compressor unit includes a compressor housing 11 comprising an inlet-side end cover 111, a sealing-side end cover 103, and a chamber cylinder 101. The impeller rotor 106 is located inside the chamber cylinder 101. The inlet-side end cover 111 is installed on one side of the chamber cylinder 101, the sealing-side end cover 103 is installed on the other side of the chamber cylinder 101, the impeller rotor 106 is located between the inlet-side end cover 111 and the sealing-side end cover 103, and a large gear ring 112 is installed on the inlet-side end cover 111.
[0012] In the aforementioned integrated electric impeller and rotary piston compressor unit, the end face of the chamber cylinder 101 is a regular polygon, and the end face of the blade rotor 106 is petal-shaped. The number of petals of the blade rotor 106 is one less than the number of sides of the chamber cylinder 101.
[0013] The aforementioned integrated electric impeller and rotary piston compressor unit, wherein the rotary piston gas compressor 1 further includes: a spring radial seal 102, wherein multiple spring radial seals 102 are installed at equal intervals along the inner wall of the chamber cylinder 101.
[0014] The aforementioned integrated electric impeller and rotary piston compressor unit, wherein the rotary piston gas compressor 1 further includes: an inlet-side bearing housing 114 and an inlet-side rolling bearing 105, one end of the inlet-side bearing housing 114 is mounted on the inlet-side end cover 111, and the inlet-side eccentric shaft 110 and the inlet-side bearing housing 114 are rotatably connected by at least one inlet-side rolling bearing 105.
[0015] The aforementioned integrated electric impeller and rotary piston compressor unit, wherein the rotary piston gas compressor 1 further includes: an inlet-side bearing cover 113, which is installed at the other end of the inlet-side bearing seat 114, and is used to seal the inlet-side rolling bearing 105.
[0016] The aforementioned integrated electric impeller and rotary piston compressor unit, wherein the rotary piston gas compressor 1 further includes: a sealed-side rolling bearing 116, and the other end of the eccentric main shaft 104 and the sealed-side end cover 103 are rotatably connected via at least one sealed-side rolling bearing 116.
[0017] The aforementioned integrated electric impeller and rotary piston compressor unit, wherein the rotary piston gas compressor 1 further includes: a small cover 115, the small cover 115 being mounted on the sealing side end cover 103, the small cover 115 being used to seal the sealing side rolling bearing 116.
[0018] The aforementioned integrated electric impeller and rotary piston compressor unit, wherein the rotary piston gas compressor 1 further includes: a flat key 109, and the gear shaft 108 and the impeller rotor 106 are connected by the flat key 109.
[0019] The aforementioned integrated electric impeller and rotary piston compressor unit has an air inlet 4 and an exhaust outlet 5 on the compressor housing 11.
[0020] The present invention, by employing the above-mentioned technology, has the following positive effects compared with the prior art:
[0021] (1) This invention relates to the field of gas compressor technology, and proposes a method to drive the coaxial front compressor blades to rotate and compress gas by an electric motor, and drive the coaxial (eccentric shaft) rotating piston to rotate in the stator cylinder by a gear. The size of the chamber space formed between the eccentric rotating piston and the cylinder changes to complete the intake and compression process. It has a simple structure, is easy to manufacture, is inexpensive, reliable in operation, robust and durable, and has high operating efficiency. It is more suitable for high-speed operation. The cylinder and rotating piston are easy to manufacture in simple 2D.
[0022] (2) The volume of the present invention is only 1 / 2 of that of a traditional compressor with the same power, it is more efficient, has a simplified structure, is cheaper, is easier to maintain, and is more suitable for high-speed operation and use in mobile equipment. Attached Figure Description
[0023] Figure 1 This is a front view of a three-chamber compressor unit integrating an electric impeller and a rotary piston according to the present invention.
[0024] Figure 2 This is a side sectional view of a three-chamber compressor unit integrating an electric impeller and a rotary piston according to the present invention.
[0025] Figure 3 This is a rear view of a three-chamber compressor unit integrating an electric impeller and a rotary piston according to the present invention.
[0026] Figure 4This is an intake side structural view of a three-chamber integrated electric impeller and rotary piston compressor unit according to the present invention.
[0027] Figure 5 This is an assembly diagram of the chamber cylinder and rotating blades of a three-chamber integrated compressor unit of electric impeller and rotary piston according to the present invention.
[0028] Figure 6 This is a schematic diagram of the rotating blades of a three-chamber compressor unit integrating an electric impeller and a rotary piston according to the present invention.
[0029] Figure 7 This is a front view of the rotating blades of a three-chamber compressor unit integrating an electric impeller and a rotary piston according to the present invention.
[0030] Figure 8 This is a side sectional view of the rotating blades of a three-chamber compressor unit integrating an electric impeller and a rotary piston according to the present invention.
[0031] Figure 9 This is a front view of a five-chamber compressor unit integrating an electric impeller and a rotary piston according to the present invention.
[0032] Figure 10 This is a side sectional view of a five-chamber compressor unit integrating an electric impeller and a rotary piston according to the present invention.
[0033] Figure 11 This is a rear view of a five-chamber compressor unit integrating an electric impeller and a rotary piston according to the present invention.
[0034] Figure 12 This is an intake side structural view of a 5-chamber integrated electric impeller and rotary piston compressor unit according to the present invention.
[0035] Figure 13 This is an assembly diagram of the chamber cylinder and rotating blades of a five-chamber integrated compressor unit of electric impeller and rotary piston according to the present invention.
[0036] Figure 14 This is a schematic diagram of the rotating blades of a 5-chamber compressor unit integrating an electric impeller and a rotary piston according to the present invention.
[0037] Figure 15 This is a front view of the rotating blades of a 5-chamber integrated electric impeller and rotary piston compressor unit according to the present invention.
[0038] Figure 16 This is a side sectional view of the rotating blades of a 5-chamber integrated compressor unit of electric impeller and rotary piston according to the present invention.
[0039] Figure 17This is an assembly diagram of the rotating shaft portion of an integrated electric impeller and rotary piston compressor unit according to the present invention.
[0040] Figure 18 yes Figure 17 A sectional view.
[0041] Figure 19 This invention relates to the cycloidal equation of the impeller rotor body of a three-chamber integrated electric impeller and rotary piston compressor unit within the compressor housing.
[0042] Figure 20 This invention relates to the cycloidal equation of the impeller rotor body of a three-chamber integrated electric impeller and rotary piston compressor unit within the compressor housing.
[0043] In the attached diagram: 1. Rotary piston gas compressor; 11. Compressor housing; 101. Chamber cylinder; 102. Spring radial seal; 103. Sealing side end cover; 104. Eccentric main shaft; 105. Inlet side rolling bearing; 106. Vane rotor body; 107. Bushing; 108. Gear shaft; 109. Flat key; 110. Inlet side eccentric shaft; 111. Inlet side end cover; 112. Large gear ring; 113. Inlet side bearing cover; 114. Inlet side bearing seat; 115. Small cover; 116. Sealing side rolling bearing; 2. Motor rotor; 201. Rotating blade; 202. Enclosure; 203. Permanent magnet; 3. Motor stator; 301. Coil core; 302. Stator base; 303. Stator end cover; 4. Inlet; 5. Exhaust port; 6. Pin. Detailed Implementation
[0044] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, but this is not intended to limit the scope of the invention.
[0045] Please refer to Figures 1 to 20 As shown, an integrated compressor unit of electric impeller and rotary piston is illustrated, which includes: a rotary piston gas compressor 1, an electric motor rotor 2, and an electric motor stator 3;
[0046] The rotary piston gas compressor 1 includes: a compressor housing 11, a vane rotor 106, an eccentric main shaft 104, and a bushing 107. The eccentric main shaft 104 is rotatably mounted inside the compressor housing 11. The vane rotor 106 is disposed inside the compressor housing 11 and is sleeved on the eccentric main shaft 104 through the bushing 107. The vane rotor 106 can rotate around the eccentric main shaft 104.
[0047] The rotary piston gas compressor 1 also includes: a gear shaft 108 and a large gear ring 112. The gear shaft 108 is mounted on the vane rotor body 106, and the large gear ring 112 is mounted on the compressor housing 11. The large gear ring 112 and the gear shaft 108 mesh with each other.
[0048] The rotary piston gas compressor 1 also includes: an intake-side eccentric shaft 110, one end of which is connected to one end of the eccentric main shaft 104;
[0049] The motor rotor 2 includes: rotating blades 201, a surrounding belt 202, and permanent magnets 203. The rotating blades 201 are mounted on the other end of the intake side eccentric shaft 110. The outer edge of the rotating blades 201 is connected to the inner wall of the surrounding belt 202. Multiple permanent magnets 203 are mounted around the outer wall of the surrounding belt 202.
[0050] The motor stator 3 includes: an iron core coil 301, a stator frame 302, and a stator end cover 303. One end of the stator frame 302 is connected to the compressor housing 11. The iron core coil 301 is installed on the inner wall of the stator frame 302. The stator end cover 303 is installed on the other end of the stator frame 302 and clamps and positions the iron core coil 301. The shroud 202 is located inside the iron core coil 301.
[0051] Furthermore, in a preferred embodiment, the compressor housing 11 includes: an intake side end cover 111, a sealing side end cover 103, and a chamber cylinder 101. The blade rotor 106 is located inside the chamber cylinder 101. The intake side end cover 111 is installed on one side of the chamber cylinder 101, the sealing side end cover 103 is installed on the other side of the chamber cylinder 101, the blade rotor 106 is located between the intake side end cover 111 and the sealing side end cover 103, and the large gear ring 112 is installed on the intake side end cover 111.
[0052] Furthermore, in a preferred embodiment, the end face of the chamber cylinder 101 is a regular polygon, and the end face of the blade rotor 106 is petal-shaped, with the number of petals of the blade rotor 106 being one less than the number of sides of the chamber cylinder 101.
[0053] Furthermore, in a preferred embodiment, the rotary piston gas compressor 1 further includes: a spring radial seal 102, wherein a plurality of spring radial seals 102 are installed at equal intervals along the inner wall of the chamber cylinder 101.
[0054] Furthermore, in a preferred embodiment, the rotary piston gas compressor 1 further includes: an intake-side bearing housing 114 and an intake-side rolling bearing 105. One end of the intake-side bearing housing 114 is mounted on the intake-side end cover 111, and the intake-side eccentric shaft 110 and the intake-side bearing housing 114 are rotatably connected by at least one intake-side rolling bearing 105.
[0055] Furthermore, in a preferred embodiment, the rotary piston gas compressor 1 further includes an intake-side bearing cover 113, which is installed at the other end of the intake-side bearing housing 114 and is used to seal the intake-side rolling bearing 105.
[0056] Furthermore, in a preferred embodiment, the rotary piston gas compressor 1 further includes a sealed-side rolling bearing 116, and the other end of the eccentric main shaft 104 and the sealed-side end cap 103 are rotatably connected via at least one sealed-side rolling bearing 116.
[0057] Furthermore, in a preferred embodiment, the rotary piston gas compressor 1 further includes a small cover 115, which is mounted on the sealing side end cover 103 and is used to seal the sealing side rolling bearing 116.
[0058] Furthermore, in a preferred embodiment, the rotary piston gas compressor 1 further includes a key 109, through which the gear shaft 108 and the blade rotor body 106 are connected.
[0059] Furthermore, in a preferred embodiment, the compressor housing 11 is provided with an air inlet 4 and an exhaust outlet 5.
[0060] The above are merely preferred embodiments of the present invention and are not intended to limit the implementation methods and protection scope of the present invention.
[0061] In addition to the above, the present invention also has the following embodiments:
[0062] In a further embodiment of the present invention, the compressor unit of the present invention consists of an electric motor and a compressor. The electric motor and the compressor adopt an integrated structure, which is simple in structure, easy to manufacture and assemble, and at the same time reduces the overall size and weight.
[0063] In a further embodiment of the present invention, the compressor unit of the present invention has a simple structure, is easy to manufacture, is inexpensive, reliable in operation, robust and durable, and has high operating efficiency. It has no slip rings and no carbon brushes, making it more suitable for high-speed operation.
[0064] In a further embodiment of the present invention, the compressor unit of the present invention uses the rotating blades 201 of the electric motor to disturb the air, thereby increasing the gas flow at the compressor inlet. The electric motor drives the eccentric main shaft 104 of the compressor to rotate, thereby realizing the rotation of the blade rotor body 106 mounted on the eccentric main shaft 104. The blade rotor body 106 is a rotating piston. Through the mutual cooperation between the blade rotor body 106 and the compressor housing 11, and through multiple spring radial seals 102 to seal the cavity between the blade rotor body 106 and the compressor housing 11, the compressor function is realized.
[0065] In a further embodiment of the present invention, the eccentric main shaft 104 and the intake side eccentric shaft 110 are connected and fixed by a pin 6, the motor rotor 2 is mounted on the intake side eccentric shaft 110, and the motor stator 3 is mounted on the compressor housing 11, thus realizing an integrated structure of the compressor unit.
[0066] In a further embodiment of the present invention, the compressor of the present invention integrates the large flow rate of an impeller compressor and the high pressure of a reciprocating piston compressor. It adopts an integrated design, has a simple structure, does not require connecting rods, and has the characteristics of small size and low weight. Its volume is only 1 / 2 of that of a traditional compressor of the same power, and it is more efficient, making it more suitable for high-speed operation and use in mobile equipment.
[0067] In a further embodiment of the present invention, the electric motor consists of a motor rotor 2 and a motor stator 3. The motor rotor 2 and the motor stator 3 are mounted on a rotary piston gas compressor 1. The motor rotor 2 includes: rotating blades 201, a shroud 202, and permanent magnets 203. The rotating blades 201 are mounted on the other end of the intake-side eccentric shaft 110. The outer edge of the rotating blades 201 is connected to the inner wall of the shroud 202. A plurality of permanent magnets 203 are mounted around the outer wall of the shroud 202. The motor stator 3 includes: an iron core coil 301, a stator frame 302, and a stator end cover 303. The stator frame 3... One end of 02 is connected to the compressor housing 11. The iron core coil 301 is installed on the inner wall of the stator frame 302. The stator end cover 303 is installed on the other end of the stator frame 302 and clamps and positions the iron core coil 301. The shroud 202 is located inside the iron core coil 301. After the iron core coil 301 of the motor stator 3 is energized, the shroud 202 with the permanent magnet 203 installed is driven to rotate, which drives the rotating blades 201 of the motor rotor 2 to rotate, realizing the motor function. At the same time, the rotating blades 201 disturb the air and increase the intake volume of the air inlet 4 of the rotary piston gas compressor 1.
[0068] In a further embodiment of the present invention, one end of the intake side eccentric shaft 110 and one end of the eccentric main shaft 104 are connected and fixed by a pin 6, and the rotating blade 201 is installed on the other end of the intake side eccentric shaft 110. After the rotating blade 201 rotates, it drives the intake side eccentric shaft 110 and the eccentric main shaft 104 to rotate synchronously.
[0069] In a further embodiment of the present invention, the eccentric main shaft 104 is rotatably mounted inside the compressor housing 11, and the blade rotor 106 is disposed inside the compressor housing 11 and sleeved on the eccentric main shaft 104 through the bushing 107. The blade rotor 106 can rotate around the eccentric main shaft 104. The gear shaft 108 is mounted on the blade rotor 106, and the large gear ring 112 is mounted on the compressor housing 11. The large gear ring 112 and the gear shaft 108 mesh with each other. The blade rotor 106 is mounted at the eccentric position of the eccentric main shaft 104. The blade rotor 106 rotates on the eccentric main shaft 104 through the bushing 107. Under the combined action of the large gear ring 112 and the compressor housing 11, the rotation direction of the blade rotor 106 is opposite to the rotation direction of the eccentric main shaft 104.
[0070] In a further embodiment of the present invention, one end of the intake side eccentric shaft 110 and the eccentric position of the eccentric main shaft 104 are connected and fixed by a pin, and the other end of the eccentric main shaft 104 is located on the same axis as the intake side eccentric shaft 110, ensuring that it is rotatably assembled in the compressor housing 11 by bearings.
[0071] In a further embodiment of the present invention, a plurality of spring radial seals 102 are installed at equal intervals along the inner wall of the chamber cylinder 101. The inner wall of the chamber cylinder 101 and the outer wall of the blade rotor 106 are sealed by the plurality of spring radial seals 102 to ensure the stable operation of the rotary piston gas compressor 1.
[0072] In a further embodiment of the present invention, the present invention discloses an integrated compressor unit of electric impeller and rotary piston, including an electric motor stator 3, the stator 3 having a stator housing 302, a cylinder body, an electric motor core and coil, front and rear end covers and end cover bearing seats, the end covers being mounted with external or internal gears of a positioning planetary gear set, the bearing seats being mounted with front and rear bearings respectively, the bearings supporting a rotor, the rotor being composed of compressor blades on the same crankshaft and a permanent magnet 203 of the electric motor on the same belt, a rotary piston rotating in the crank section and internal or external gears of a positioning planetary gear set, the cylinder body being the compressor housing 11, and the rotary piston being the impeller rotor body 106;
[0073] In a further embodiment of the present invention, which relates to the field of gas compressor technology, a method is proposed whereby a coaxial fore-stage compressor blade driven by an electric motor rotates to compress gas, and a coaxial (eccentric shaft) rotating piston is driven by gears to rotate within a stator cylinder. The change in the size of the chamber space formed between the eccentric rotating piston and the cylinder completes the intake and compression processes. This method features a simple structure, ease of manufacture, low cost, reliable operation, robust durability, and high operating efficiency, making it particularly suitable for high-speed operation.
[0074] In a further embodiment of the present invention, the coaxial front compressor blades are driven by an electric motor to rotate and compress the gas, and the coaxial (eccentric shaft) rotating piston is driven by gears to rotate in the stator cylinder. The change in the size of the chamber space formed between the eccentric rotating piston and the cylinder completes the intake and compression process.
[0075] In a further embodiment of the present invention, based on the cycloidal equation constrained by the gear ratio of the internal and external gears of a specific positioning planetary gear set (n:n-1, n≥3 integers), multiple regular polygons with 3 sides, 4 sides, 5 sides, etc., and corresponding petal shapes with 2 petals, 3 petals, 4 petals, etc., can be derived. The number of petals is also called the number of leaves, which is equal to the number of sides minus one. The regular polygons and petal shapes can be used as the stator and rotor of the compressor, respectively. The regular polygons can be placed on the stator and the petal shapes on the rotor, or vice versa. Because of the evenness of the power stroke, an even series of leaves with 2, 4, 6, etc., is preferred. A compression chamber is configured on each side or vertex of the corresponding regular polygon, so the number of chambers is equal to the number of sides, i.e., an odd number of chambers with 3, 5, 7, etc.
[0076] In a further embodiment of the present invention, preferably, an integrated compressor unit of electric impeller and rotary piston is a whole, the stator is a single component, the rotor is a single component fixed on a crankshaft, and the stator, rotor and end cover are connected together by two bearings in an integrated structure.
[0077] In a further embodiment of the present invention, preferably, the number of chambers differs from the number of leaves by one.
[0078] In a further embodiment of the present invention, preferably, the motor rotor and the compressor impeller shroud are integrated into one unit.
[0079] In a further embodiment of the present invention, the integrated electric impeller and rotary piston compressor unit has a volume of only 1 / 2 that of a conventional compressor for the same power output, resulting in higher efficiency, simplified structure, lower price, and easier maintenance. It is more suitable for high-speed operation and use in mobile equipment.
[0080] In a further embodiment of the invention, the cylinder block and the rotary piston are easily manufactured in simple 2D.
[0081] In a further embodiment of the present invention, since placing the chamber on the stator side has more advantages, the embodiments of the present invention only provide two of the technical solutions:
[0082] In a further embodiment of the present invention, Embodiment 1: A stator-side three-chamber electric impeller and rotary piston integrated compressor unit, the structure of which is as follows Figures 1 to 8 and Figure 17 , Figure 18 As shown, the cycloidal equation of the blade rotor body within the compressor housing is referenced. Figure 19As shown, the eccentric main shaft 104 and the intake-side eccentric shaft 110 are connected and fixed by a pin 6. After the coil core 301 is energized, under the action of the electric and magnetic fields, the rotating blade 201 rotates, driving the eccentric main shaft 104 and the intake-side eccentric shaft 110 to rotate. The blade rotor body 106 is rotatably mounted on the eccentric position of the eccentric main shaft 104 through the bushing 107, which facilitates the rotation of the blade rotor body 106 relative to the eccentric main shaft 104. The gear shaft 108 and the blade rotor body 106 are connected by a flat key 109. The connection is fixed, and the large gear ring 112 is mounted on the compressor housing 11. The gear shaft 108 meshes with the large gear ring 112. Since the vane rotor 106 is mounted at an eccentric position on the eccentric main shaft 104, the eccentric main shaft 104 rotates under the action of the motor. The vane rotor 106, located inside the compressor housing 11, collides with the inner wall of the compressor housing 11 and rotates around the eccentric main shaft 104. Under the action of the gear shaft 108 and the large gear ring 112, the vane rotor 106 and the eccentric main shaft... The rotation direction of 104 is opposite. The outer wall of the blade rotor 106 collides and compresses with the inner wall of the compressor housing 11 to achieve the function of compressing air. An air inlet 4 is opened on the air inlet end cover 111, and an exhaust port 5 is opened on the chamber cylinder 101 to realize the functions of air intake and exhaust of the compressor housing 11. The rotating blade 201 is located at the air inlet 4. By rotating the blade 201, the air intake of the compressor housing 11 is increased. A strip-shaped through hole is opened on the outer wall of the blade rotor 106 to facilitate the air entering through the air inlet 4 to flow into the cavity formed by the outer wall of the blade rotor 106 and the inner wall of the chamber cylinder 101. The air in the cavity is compressed by the rotation of the blade rotor 106. The cycloidal equation of the blade rotor in the compressor housing is shown in the figure. A spring radial seal 102 is provided between the outer wall of the blade rotor 106 and the inner wall of the chamber cylinder 101 to seal the cavity and realize the function of the compressor. An exhaust port 5 is provided on the chamber cylinder 101 to discharge exhaust gas.
[0083] In a further embodiment of the present invention, Embodiment Two: a stator-side 5-chamber electric impeller and rotary piston integrated compressor unit, the structure of which is as follows Figures 9 to 18 As shown, the cycloidal equation of the blade rotor body within the compressor housing is referenced. Figure 20As shown, the eccentric main shaft 104 and the intake-side eccentric shaft 110 are connected and fixed by a pin 6. After the coil core 301 is energized, under the action of the electric and magnetic fields, the rotating blade 201 rotates, driving the eccentric main shaft 104 and the intake-side eccentric shaft 110 to rotate. The blade rotor body 106 is rotatably mounted on the eccentric position of the eccentric main shaft 104 through the bushing 107, which facilitates the rotation of the blade rotor body 106 relative to the eccentric main shaft 104. The gear shaft 108 and the blade rotor body 106 are connected by a flat key 109. The connection is fixed, and the large gear ring 112 is mounted on the compressor housing 11. The gear shaft 108 meshes with the large gear ring 112. Since the vane rotor 106 is mounted at an eccentric position on the eccentric main shaft 104, the eccentric main shaft 104 rotates under the action of the motor. The vane rotor 106, located inside the compressor housing 11, collides with the inner wall of the compressor housing 11 and rotates around the eccentric main shaft 104. Under the action of the gear shaft 108 and the large gear ring 112, the vane rotor 106 and the eccentric main shaft... The rotation direction of 104 is opposite. The outer wall of the blade rotor 106 collides and compresses with the inner wall of the compressor housing 11 to achieve the function of compressing air. An air inlet 4 is opened on the air inlet end cover 111, and an exhaust port 5 is opened on the chamber cylinder 101 to realize the functions of air intake and exhaust of the compressor housing 11. The rotating blade 201 is located at the air inlet 4. By rotating the blade 201, the air intake of the compressor housing 11 is increased. A strip-shaped through hole is opened on the outer wall of the blade rotor 106 to facilitate the air entering through the air inlet 4 to flow into the cavity formed by the outer wall of the blade rotor 106 and the inner wall of the chamber cylinder 101. The air in the cavity is compressed by the rotation of the blade rotor 106. The cycloidal equation of the blade rotor in the compressor housing is shown in the figure. A spring radial seal 102 is provided between the outer wall of the blade rotor 106 and the inner wall of the chamber cylinder 101 to seal the cavity and realize the function of the compressor. An exhaust port 5 is provided on the chamber cylinder 101 to discharge exhaust gas.
[0084] The above are merely preferred embodiments of the present invention and are not intended to limit the implementation methods and protection scope of the present invention. Those skilled in the art should recognize that any equivalent substitutions and obvious changes made based on the description and illustrations of the present invention should be included within the protection scope of the present invention.
Claims
1. A compressor unit integrating an electric impeller and a rotary piston, characterized in that, include: A rotary piston gas compressor (1), an electric motor rotor (2), and an electric motor stator (3); The rotary piston gas compressor (1) includes: a compressor housing (11), a blade rotor (106), an eccentric main shaft (104), and a bushing (107). The eccentric main shaft (104) is rotatably mounted inside the compressor housing (11). The blade rotor (106) is disposed inside the compressor housing (11) and is sleeved on the eccentric main shaft (104) through the bushing (107). The blade rotor (106) can rotate around the eccentric main shaft (104). The rotary piston gas compressor (1) further includes: a gear shaft (108) and a large gear ring (112). The gear shaft (108) is mounted on the vane rotor body (106), and the large gear ring (112) is mounted on the compressor housing (11). The large gear ring (112) and the gear shaft (108) mesh with each other. The rotary piston gas compressor (1) further includes: an intake side eccentric shaft (110), one end of which is connected to one end of the eccentric main shaft (104); The motor rotor (2) includes: a rotating blade (201), a shroud (202) and a permanent magnet (203). The rotating blade (201) is mounted on the other end of the intake side eccentric shaft (110). The outer edge of the rotating blade (201) is connected to the inner wall of the shroud (202). A plurality of permanent magnets (203) are mounted around the outer wall of the shroud (202). The motor stator (3) includes: an iron core coil (301), a stator frame (302) and a stator end cover (303). One end of the stator frame (302) is connected to the compressor housing (11). The iron core coil (301) is installed on the inner wall of the stator frame (302). The stator end cover (303) is installed on the other end of the stator frame (302) and clamps and positions the iron core coil (301). The shroud (202) is located inside the iron core coil (301).
2. The integrated compressor unit of electric impeller and rotary piston according to claim 1, characterized in that, The compressor housing (11) includes an intake side end cover (111), a sealing side end cover (103), and a chamber cylinder (101). The vane rotor (106) is located inside the chamber cylinder (101). The intake side end cover (111) is installed on one side of the chamber cylinder (101), and the sealing side end cover (103) is installed on the other side of the chamber cylinder (101). The vane rotor (106) is located between the intake side end cover (111) and the sealing side end cover (103). The large gear ring (112) is installed on the intake side end cover (111).
3. The integrated compressor unit of electric impeller and rotary piston according to claim 2, characterized in that, The end face of the chamber cylinder (101) is a regular polygon, and the end face of the blade rotor (106) is petal-shaped. The number of petals of the blade rotor (106) is one less than the number of sides of the chamber cylinder (101).
4. The integrated compressor unit of electric impeller and rotary piston according to claim 2, characterized in that, The rotary piston gas compressor (1) further includes: spring radial seals (102), and multiple spring radial seals (102) are installed at equal intervals along the inner wall of the chamber cylinder (101).
5. The integrated compressor unit of electric impeller and rotary piston according to claim 2, characterized in that, The rotary piston gas compressor (1) further includes an intake side bearing housing (114) and an intake side rolling bearing (105). One end of the intake side bearing housing (114) is mounted on the intake side end cover (111). The intake side eccentric shaft (110) and the intake side bearing housing (114) are rotatably connected by at least one intake side rolling bearing (105).
6. The integrated compressor unit of electric impeller and rotary piston according to claim 5, characterized in that, The rotary piston gas compressor (1) further includes an intake side bearing cover (113), which is installed at the other end of the intake side bearing seat (114) and is used to seal the intake side rolling bearing (105).
7. The integrated compressor unit of electric impeller and rotary piston according to claim 2, characterized in that, The rotary piston gas compressor (1) further includes a sealed-side rolling bearing (116), and the other end of the eccentric main shaft (104) and the sealed-side end cover (103) are rotatably connected by at least one sealed-side rolling bearing (116).
8. The integrated compressor unit of electric impeller and rotary piston according to claim 7, characterized in that, The rotary piston gas compressor (1) further includes a small cover (115) which is mounted on the sealing side end cover (103) and is used to seal the sealing side rolling bearing (116).
9. The integrated compressor unit of electric impeller and rotary piston according to claim 1, characterized in that, The rotary piston gas compressor (1) further includes a key (109), and the gear shaft (108) and the blade rotor body (106) are connected by the key (109).
10. The integrated electric impeller and rotary piston compressor unit according to claim 1, characterized in that, The compressor housing (11) has an air inlet (4) and an exhaust outlet (5).
