Intelligent control method and system for selenium drum regeneration processing

Abstract

This invention relates to the technical field of procedural control in toner cartridge remanufacturing, and discloses an intelligent control method and system for toner cartridge remanufacturing. Based on image data of the target toner cartridge's photosensitive drum component, charging roller component, magnetic roller component, and cleaning blade component, combined with image analysis and a database of defective replacement images of the target toner cartridge's photosensitive drum component, charging roller component, magnetic roller component, and cleaning blade component, the replacement status of the photosensitive drum, charging roller, magnetic roller, and cleaning blade components in the remanufactured toner cartridge is scientifically evaluated. This achieves intelligent and reliable analysis of the replacement status of the core components of the remanufactured toner cartridge, including the photosensitive drum, charging roller, magnetic roller, and cleaning blade, improving the intelligent control of toner cartridge remanufacturing detection.

Description

Technical Field

[0001] This invention relates to the technical field of procedural control in toner cartridge remanufacturing, specifically to an intelligent control method and system for toner cartridge remanufacturing. Background Technology

[0002] Toner cartridge remanufacturing is a remanufacturing technology that restores the printing function of a toner cartridge through a series of processes, including professional testing, disassembly, cleaning, replacement of core components, and refilling with toner. The key to remanufacturing technology lies in the condition assessment and replacement of core components such as the photosensitive drum, charging roller, magnetic roller, and cleaning blade. Especially after replacing the photosensitive drum with a long-life one, multiple toner refill cycles can be supported, allowing the print quality of the remanufactured toner cartridge to approach or even reach the original level. Current toner cartridge remanufacturing processes lack efficient visual identification of the remanufactured toner cartridge product and cannot perform intelligent and reliable analysis of the replacement status of core components based on the remanufactured toner cartridge product, thus reducing the efficiency and quality of toner cartridge remanufacturing.

[0003] Chinese invention patent application CN121956465A, published on May 1, 2026, discloses a toner cartridge recycling and replacement system and control method. This system uses microwave resonance and nano-indentation multi-source fusion detection to quantitatively characterize subsurface defects and local mechanical properties of waste metal core substrates, generating a quantitative dataset of substrate state. Using this dataset and target coating parameters as input, multi-physics transient simulation is performed to predict the interface residual stress during the regeneration process. Based on the prediction results, a dynamic temperature control sequence and gradient material ratio scheme are solved in reverse. Active stress compensation coating is achieved in a vacuum coating environment, and transient thermal excitation modal testing is performed on the regenerated toner cartridge. Its high-frequency dynamic characteristics are extracted and compared with the simulation prediction values. The simulation model parameters are optimized based on the deviation data feedback to form a closed-loop control. However, the above technical solution cannot perform differentiated intelligent analysis of the replacement status of core components such as the photosensitive drum, charging roller, magnetic roller, and cleaning blade of the toner cartridge product, reducing the applicability and efficiency of toner cartridge regeneration. Summary of the Invention

[0004] (a) Technical problems to be solved To address the shortcomings of existing toner cartridge remanufacturing processes, such as the inability to achieve efficient visual identification of remanufactured toner cartridges and the lack of intelligent and reliable analysis of the replacement status of core components based on the remanufactured toner cartridges, thus reducing the efficiency and quality of toner cartridge remanufacturing, this new method aims to achieve the following: dynamic identification of toner cartridge product types; scientific searching of toner cartridge product types including photosensitive drum, charging roller, magnetic roller, and cleaning blade; adaptive and flexible establishment of a component replacement defect image library for these components; differentiated and accurate evaluation of the replacement status of these components; and intelligent and precise control of toner cartridge remanufacturing operations, thereby improving the efficiency and quality of toner cartridge remanufacturing.

[0005] (II) Technical Solution This invention is achieved through the following technical solution: an intelligent control method for toner cartridge regeneration, the method comprising the following steps: The system collects image data of the target toner cartridge, identifies and processes the product information of the remanufactured toner cartridge to obtain the target toner cartridge product information, and searches and processes the product information of the photosensitive drum, charging roller, magnetic roller, and cleaning scraper components of the remanufactured toner cartridge to obtain the target toner cartridge photosensitive drum, charging roller, magnetic roller, and cleaning scraper component information. The replacement defect image databases of the photosensitive drum, charging roller, magnetic roller, and cleaning blade components of the remanufactured toner cartridges are searched and processed to obtain replacement defect image databases for the photosensitive drum, charging roller, magnetic roller, and cleaning blade components of the target toner cartridges, respectively. Image data of the photosensitive drum, charging roller, magnetic roller, and cleaning blade components of the target toner cartridges are collected. The replacement status of the photosensitive drum, charging roller, magnetic roller, and cleaning blade components of the remanufactured toner cartridges is evaluated and processed to obtain replacement status judgment information for the photosensitive drum, charging roller, magnetic roller, and cleaning blade components of the target toner cartridges, respectively. Collect toner cartridge remanufacturing execution information and execute toner cartridge remanufacturing control operations.

[0006] Preferably, the process of acquiring image data of the target toner cartridge, identifying and processing the product information of the remanufactured toner cartridge to obtain the target toner cartridge product information, and searching and processing the product information of the photosensitive drum, charging roller, magnetic roller, and cleaning scraper components of the remanufactured toner cartridge to obtain the target toner cartridge photosensitive drum, charging roller, magnetic roller, and cleaning scraper component information includes the following steps: The entire product appearance image data of the target remanufactured toner cartridge is acquired online using a cloud camera, and a set of image data of the target toner cartridge is generated. ,in Indicates the number of collections Image data of the target toner cartridge object; Based on the target toner cartridge object image data set and the toner cartridge product standard image data set, product information identification processing of the regenerated toner cartridge object is performed to obtain the target toner cartridge product information; Based on the target toner cartridge product information and the standard toner cartridge product information set of photosensitive drum, charging roller, magnetic roller, and cleaning scraper components, the product information search and processing of the photosensitive drum, charging roller, magnetic roller, and cleaning scraper components of the toner cartridge to be remanufactured is performed to obtain the target toner cartridge photosensitive drum, charging roller, magnetic roller, and cleaning scraper component information.

[0007] Preferably, the process of identifying and processing the product information of the remanufactured toner cartridge based on the target toner cartridge object image data set and the toner cartridge product standard image data set to obtain the target toner cartridge product information includes the following steps: Establish a standard image data set for toner cartridge products. ,in Indicates the first Standard image data for toner cartridges corresponding to different toner cartridge product types; wherein the toner cartridge product types include HP W1110A toner cartridge, HP 388A toner cartridge, HP 415A color toner cartridge, Canon CRG054HBK toner cartridge, Canon CRG071H toner cartridge, Canon CRG055 toner cartridge, and Brother DR-2350 toner cartridge; the standard image data for toner cartridge products represents standard toner cartridge product appearance image data set for different toner cartridge product types. The target toner cartridge object image data set Image data of the target drum object described in the document With the standard image data set of the toner cartridge product Standard image data of toner cartridge products described in the document Perform image feature matching to search for image data matching the target toner cartridge object. Matching standard image data of the toner cartridge product The corresponding toner cartridge product type text information is used to generate target toner cartridge product information through data identification. The target toner cartridge product information represents the toner cartridge product information of the target remanufactured toner cartridge object.

[0008] Preferably, the process of searching and processing the product information of the photosensitive drum, charging roller, magnetic roller, and cleaning scraper components of the remanufactured toner cartridge based on the target toner cartridge product information and the standard toner cartridge product information set includes the following steps: Establish a standard for toner cartridge products, including a collection of information on components such as the photosensitive drum, charging roller, magnetic roller, and cleaning scraper. ,in Indicates the first Information on the standard photosensitive drum, charging roller, magnetic roller, and cleaning scraper components corresponding to different toner cartridge product types; the information on the standard photosensitive drum, charging roller, magnetic roller, and cleaning scraper components indicates the specific component specifications and models of the photosensitive drum, charging roller, magnetic roller, and cleaning scraper components installed inside the standard toner cartridge for different toner cartridge product types. The target toner cartridge product information is combined with the information on the standard photosensitive drum, charging roller, magnetic roller, and cleaning scraper components of the toner cartridge product. Information on the standard photosensitive drum, charging roller, magnetic roller, and cleaning scraper components of the toner cartridge product described herein. By performing keyword matching for toner cartridge product types, the search retrieves information on the standard photosensitive drum, charging roller, magnetic roller, and cleaning scraper components corresponding to the target toner cartridge product information. The target toner cartridge photosensitive drum charging roller magnetic roller cleaning scraper component information is generated through data identification. The target toner cartridge photosensitive drum charging roller magnetic roller cleaning scraper component information indicates the specific component product specifications and model information of the photosensitive drum component, charging roller component, magnetic roller component, and cleaning scraper component installed inside the target remanufactured toner cartridge product.

[0009] Preferably, the process involves searching and processing a database of replacement defect images for the photosensitive drum, charging roller, magnetic roller, and cleaning blade components of the remanufactured toner cartridge to obtain image databases for replacement defects of the target toner cartridge's photosensitive drum component, charging roller component, magnetic roller component, and cleaning blade component; collecting image data for the target toner cartridge's photosensitive drum component, charging roller component, magnetic roller component, and cleaning blade component; and evaluating the replacement status of the photosensitive drum, charging roller, magnetic roller, and cleaning blade components of the remanufactured toner cartridge to obtain replacement status judgment information for the target toner cartridge's photosensitive drum component, charging roller component, magnetic roller component, and cleaning blade component, including the following steps: Based on the target toner cartridge product information, the target toner cartridge photosensitive drum charging roller magnetic roller cleaning scraper component information, and the standard toner cartridge product photosensitive drum charging roller magnetic roller cleaning scraper component replacement defect image library set, the replacement defect image library search processing of the toner cartridge photosensitive drum, charging roller, magnetic roller, and cleaning scraper component of the regenerated toner cartridge is performed to obtain the target toner cartridge photosensitive drum component replacement defect image library, the target toner cartridge charging roller component replacement defect image library, the target toner cartridge magnetic roller component replacement defect image library, and the target toner cartridge cleaning scraper component replacement defect image library, respectively. By using a cloud-based camera to collect online images of the disassembled components of the target toner cartridge, including the photosensitive drum, charging roller, magnetic roller, and cleaning scraper, the overall appearance of the cartridge is generated as a set of image data for the photosensitive drum component. Image data set of target toner cartridge charging roller components Image data set of target toner drum magnetic roller components Image data set of the target toner cartridge cleaning scraper component ,in Indicates the number of collections Image data of the target toner cartridge photosensitive drum component. Indicates the number of collections Image data of the target toner cartridge charging roller component. Indicates the number of collections Image data of the target toner drum magnetic roller component. Indicates the number of collections Image data of the target toner cartridge cleaning scraper component; Based on the image data sets of the target toner cartridge photosensitive drum component, the target toner cartridge charging roller component, the target toner cartridge magnetic roller component, and the target toner cartridge cleaning blade component, along with the image libraries of replacement defects for the target toner cartridge photosensitive drum component, the target toner cartridge charging roller component, the target toner cartridge magnetic roller component, and the target toner cartridge cleaning blade component, the replacement status assessment of the photosensitive drum, charging roller, magnetic roller, and cleaning blade components of the regenerated toner cartridge is performed, respectively obtaining replacement status judgment information for the target toner cartridge photosensitive drum component, the target toner cartridge charging roller component, the target toner cartridge magnetic roller component, and the target toner cartridge cleaning blade component.

[0010] Preferably, the process of searching for replacement defect images of the photosensitive drum, charging roller, magnetic roller, and cleaning scraper components of the regenerated toner cartridge based on the target toner cartridge product information, the target toner cartridge photosensitive drum, charging roller, magnetic roller, and cleaning scraper component information, and the standard toner cartridge product photosensitive drum, charging roller, magnetic roller, and cleaning scraper component replacement defect image library, to obtain the target toner cartridge photosensitive drum component replacement defect image library, the target toner cartridge charging roller component replacement defect image library, the target toner cartridge magnetic roller component replacement defect image library, and the target toner cartridge cleaning scraper component replacement defect image library includes the following steps: Establish a collection of defect images for replacing standard components such as photosensitive drum, charging roller, magnetic roller, and cleaning scraper for toner cartridge products. ,in Indicates the first Image library of defective components for replacing photosensitive drum, charging roller, magnetic roller, and cleaning scraper parts corresponding to various toner cartridge product types; , , , , They represent the first The image library of defective replacement parts for standard photosensitive drum, charging roller, magnetic roller, and cleaning blade for toner cartridge products corresponding to each type of toner cartridge product. ,in Indicates the first The first appearance of photosensitive drum components in a certain type of toner cartridge product Image data of photosensitive drum component replacement defects corresponding to various photosensitive drum replacement defect types in toner cartridge products; wherein the photosensitive drum replacement defect types include the first... The defects on the surface of the photosensitive drum of a toner cartridge product include scratches, oxidation spots, uneven reflection, coating peeling, and fingerprints / oil stains. The image data representing the standard photosensitive drum component replacement defects of the toner cartridge product are as follows: Image data of visual defects in standard photosensitive drum components of various toner cartridge product types that have reached the replacement state; ,in Indicates the first The charging roller component of this type of toner cartridge product appears for the first time. Image data of charging roller component replacement defects corresponding to the standard charging roller component replacement defects of the toner cartridge product for each type of charging roller replacement defect; wherein the charging roller replacement defect types include the first The defects include toner adhesion, breakage, and discoloration on the charging roller surface of various toner cartridge product types; the image data representing the standard charging roller component replacement defects of the toner cartridge product are shown in the image. Image data of appearance defects of standard charging roller components that have reached the replacement state for various types of toner cartridge products; ,in Indicates the first The magnetic roller component of this type of toner cartridge product appears for the first time. Image data of magnetic roller component replacement defects corresponding to the various types of magnetic roller replacement defects in toner cartridge products; among which the magnetic roller replacement defect types include the first... The defects include wear and tear on the magnetic roller coating, surface damage, and foreign matter adhesion on the magnetic roller surface of various toner cartridge product types; the image data representing the standard magnetic roller component replacement defects of the toner cartridge product are shown in the image. Image data of visual defects in standard magnetic roller components of various toner cartridge product types that have reached the replacement state; ,in Indicates the first The cleaning scraper component of this type of toner cartridge product appears for the first time. Image data of cleaning scraper replacement defects corresponding to the toner cartridge product standard; where the cleaning scraper replacement defect types include the first... The defects include wear on the cleaning scraper blade, chipping on the cleaning scraper blade, and powder agglomeration on the surface of the cleaning scraper blade in various types of toner cartridge products; the image data representing the standard cleaning scraper component replacement defects of the toner cartridge product are shown in the image. Image data of the appearance defects of the cleaning scraper components of various toner cartridge product types that have reached the replacement state; The target toner cartridge product information, the target toner cartridge photosensitive drum charging roller magnetic roller cleaning scraper component information, and the toner cartridge product standard photosensitive drum charging roller magnetic roller cleaning scraper component replacement defect image library set are used. Internal image library of defective parts for replacing standard photosensitive drum, charging roller, magnetic roller, and cleaning scraper components in the aforementioned toner cartridge products. The image library of defective photosensitive drum components for standard toner cartridge products described in the document. The image library of defective replacement parts for the standard charging roller component of the toner cartridge product. The image library of defective replacement magnetic roller components for toner cartridge products. Image library of defective replacement parts for standard cleaning scraper components of the aforementioned toner cartridge products The system performs matching of information on toner cartridge products, photosensitive drum components, charging roller components, magnetic roller components, and cleaning scraper components. It then searches a database of standard photosensitive drum component replacement defect images that match the information on the target toner cartridge product and its photosensitive drum, charging roller, magnetic roller, and cleaning scraper components. The image library of defective replacement parts for the standard charging roller component of the toner cartridge product. The image library of defective replacement magnetic roller components for toner cartridge products. Image library of defective replacement parts for standard cleaning scraper components of the aforementioned toner cartridge products The database of defective images for replacing target toner cartridge photosensitive drum components is generated through data identification. Image library of defective replacement parts for target toner cartridge charging roller Image library of defective replacement parts for target toner cartridge magnetic roller components Image library of defective replacement parts for target toner cartridge cleaning scraper components ;in Indicates the first Image data of defective replacement of photosensitive drum component in target toner cartridge; the image data of defective replacement of photosensitive drum component in target toner cartridge product represents the appearance defect image data of standard photosensitive drum component that has reached the replacement state when the photosensitive drum component of the target remanufactured toner cartridge product is in the replacement state. Indicates the first Image data of replacement defects of the charging roller component of the target toner cartridge; the image data of replacement defects of the charging roller component of the target remanufactured toner cartridge product represents the appearance defect image data of the standard charging roller component that has reached the replacement state. Indicates the first Image data of defective replacement of magnetic roller component of target toner cartridge; the image data of defective replacement of magnetic roller component of target toner cartridge product represents the appearance defect image data of standard magnetic roller component that has reached the replacement state; Indicates the first Image data of defective replacement of cleaning scraper component of target toner cartridge; the image data of defective replacement of cleaning scraper component of target toner cartridge product represents standard image data of appearance defects of cleaning scraper component that has reached the replacement state.

[0011] Preferably, the replacement status evaluation of the photosensitive drum, charging roller, magnetic roller, and cleaning blade components of the regenerated toner cartridge is performed based on the image data sets of the target toner cartridge photosensitive drum component, the target toner cartridge charging roller component, the target toner cartridge magnetic roller component, and the target toner cartridge cleaning blade component, along with the image libraries of replacement defects for the target toner cartridge photosensitive drum component, the target toner cartridge charging roller component, the target toner cartridge magnetic roller component, and the target toner cartridge cleaning blade component. This process, which yields replacement status judgment information for the target toner cartridge photosensitive drum component, the target toner cartridge charging roller component, the target toner cartridge magnetic roller component, and the target toner cartridge cleaning blade component, includes the following steps: The image data set of the target toner cartridge photosensitive drum component Image data of the target selenium drum photosensitive drum component described in the text Image library of defective replacement components for the target selenium drum photosensitive drum. Image data of defective replacement of the target selenium drum photosensitive drum component described in the text Perform image feature matching, and generate target toner cartridge photosensitive drum component replacement status judgment information based on the image feature matching results; when and When image feature matching is successful, it indicates that the photosensitive drum component of the target regenerated toner cartridge product cannot meet normal use and needs to be replaced with a new photosensitive drum component. In this case, the replacement status judgment information of the target toner cartridge photosensitive drum component is output as "needs to be replaced". when and If no matching of image features is found, it means that the photosensitive drum component of the target regenerated toner cartridge product can meet normal use and does not need to be replaced with a new photosensitive drum component. In this case, the replacement status judgment information of the target toner cartridge photosensitive drum component is output as "no replacement is required". The image data set of the target toner cartridge charging roller component Image data of the target toner cartridge charging roller component described in the text Image library of replacement defects for the target toner cartridge charging roller component Image data of the defect in the replacement of the target toner cartridge charging roller component described in the text. Perform image feature matching, and generate replacement status judgment information for the target toner cartridge charging roller component based on the image feature matching results; when and When image feature matching is successful, it indicates that the charging roller component of the target regenerated toner cartridge product cannot meet normal use and needs to be replaced with a new charging roller component. Then, the replacement status judgment information of the target toner cartridge charging roller component is output as "needs to be replaced". when and If no matching of image features is found, it means that the charging roller component of the target regenerated toner cartridge product can meet normal use and does not need to be replaced with a new charging roller component. In this case, the replacement status judgment information of the target toner cartridge charging roller component is output as "no replacement is required". The image data set of the target toner drum magnetic roller component Image data of the target toner drum magnetic roller component described in the text Image library of replacement defects for the target toner drum magnetic roller component Image data of the defect in the replacement of the target toner drum magnetic roller component described in the text Perform image feature matching, and generate replacement status judgment information for the target toner drum magnetic roller component based on the image feature matching results; when and When image feature matching is successful, it indicates that the magnetic roller component of the target regenerated toner cartridge product cannot meet normal use and needs to be replaced with a new magnetic roller component. In this case, the replacement status judgment information of the target toner cartridge magnetic roller component is output as "needs to be replaced". when and If no matching of image features is found, it means that the magnetic roller component of the target regenerated toner cartridge product can meet normal use and does not need to be replaced with a new magnetic roller component. In this case, the replacement status judgment information of the target toner cartridge magnetic roller component is output as "no replacement is required". The image data set of the target toner cartridge cleaning scraper component Image data of the target toner cartridge cleaning scraper component described in the text Image library of defects in replacement of the target toner cartridge cleaning scraper component Image data of defective replacement of the target toner cartridge cleaning scraper component described in the text Perform image feature matching, and generate target drum cleaning scraper component replacement status judgment information based on the image feature matching results; when and When image feature matching is successful, it indicates that the cleaning scraper component of the target regenerated toner cartridge product cannot meet the requirements for normal use and needs to be replaced with a new cleaning scraper component. In this case, the replacement status judgment information of the target toner cartridge cleaning scraper component is output as "needs to be replaced". when and If no matching of image features is found, it indicates that the cleaning scraper component of the target remanufactured toner cartridge product can meet normal use and does not need to be replaced with a new cleaning scraper component. In this case, the replacement status judgment information of the target toner cartridge cleaning scraper component is output as "no replacement is required".

[0012] Preferably, collecting toner cartridge remanufacturing execution information and performing toner cartridge remanufacturing control operations includes the following steps: The target toner cartridge product information, the target toner cartridge photosensitive drum charging roller magnetic roller cleaning scraper component information, the target toner cartridge photosensitive drum component replacement status judgment information, the target toner cartridge charging roller component replacement status judgment information, the target toner cartridge magnetic roller component replacement status judgment information, and the target toner cartridge cleaning scraper component replacement status judgment information are combined and identified to generate toner cartridge regeneration processing execution information. The toner cartridge remanufacturing execution information is pushed to the toner cartridge remanufacturing MES management platform via the Internet of Things communication network. The toner cartridge remanufacturing MES management platform controls the toner cartridge remanufacturing production line to perform toner cartridge remanufacturing control operations in an orderly manner based on the toner cartridge product information corresponding to the received toner cartridge remanufacturing execution information, as well as the product information and defect replacement judgment information of the photosensitive drum, charging roller, magnetic roller, and cleaning blade components.

[0013] A smart control system for toner cartridge remanufacturing is provided to implement the aforementioned smart control method for toner cartridge remanufacturing. The system includes a toner cartridge component information analysis module, a toner cartridge component replacement evaluation module, and a toner cartridge remanufacturing control module. The recycled toner cartridge component information analysis module includes a toner cartridge image acquisition unit, a toner cartridge product standard image storage unit, a toner cartridge product information recognition unit, a toner cartridge product standard photosensitive drum charging roller magnetic roller cleaning scraper component information storage unit, and a toner cartridge photosensitive drum charging roller magnetic roller cleaning scraper component information search unit. The toner cartridge image acquisition unit acquires image data of the target toner cartridge object through a cloud lens; the toner cartridge product standard image storage unit stores the toner cartridge product standard image data; the toner cartridge product information identification unit performs product information identification processing on the remanufactured toner cartridge object based on the target toner cartridge object image data and the toner cartridge product standard image data to obtain the target toner cartridge product information; the toner cartridge product standard photosensitive drum, charging roller, magnetic roller, cleaning scraper component information storage unit stores the toner cartridge product standard photosensitive drum, charging roller, magnetic roller, cleaning scraper component information; the toner cartridge photosensitive drum, charging roller, magnetic roller, cleaning scraper component information search unit performs product information search processing on the photosensitive drum, charging roller, magnetic roller, and cleaning scraper component of the remanufactured toner cartridge object based on the target toner cartridge product information and the toner cartridge product standard photosensitive drum, charging roller, magnetic roller, cleaning scraper component information to obtain the target toner cartridge photosensitive drum, charging roller, magnetic roller, cleaning scraper component information. The regenerated toner cartridge component replacement evaluation module includes a toner cartridge product standard photosensitive drum charging roller magnetic roller cleaning scraper component replacement defect image library storage unit, a toner cartridge photosensitive drum charging roller magnetic roller cleaning scraper component replacement defect image library establishment unit, a toner cartridge photosensitive drum charging roller magnetic roller cleaning scraper component image acquisition unit, and a toner cartridge photosensitive drum charging roller magnetic roller cleaning scraper component replacement status evaluation unit. The storage unit for the defect image library of replacement parts for the standard photosensitive drum, charging roller, magnetic roller, and cleaning scraper of the toner cartridge product is used to store the defect image library of replacement parts for the standard photosensitive drum, charging roller, magnetic roller, and cleaning scraper of the toner cartridge product. The image library establishment unit for the defect image library of replacement parts for the photosensitive drum, charging roller, magnetic roller, and cleaning scraper of the toner cartridge product performs image search processing on the replacement defect image library of the photosensitive drum, charging roller, magnetic roller, and cleaning scraper of the regenerated toner cartridge based on the target toner cartridge product information, the target toner cartridge photosensitive drum charging roller, magnetic roller, and cleaning scraper component information, and the standard photosensitive drum, charging roller, magnetic roller, and cleaning scraper component replacement defect image library of the toner cartridge product, respectively, to obtain the target toner cartridge photosensitive drum component replacement defect image library, the target toner cartridge charging roller component replacement defect image library, the target toner cartridge magnetic roller component replacement defect image library, and the target toner cartridge cleaning scraper component replacement defect image library. The image acquisition unit for the photosensitive drum, charging roller, magnetic roller, and cleaning scraper component of the toner cartridge product acquires image data of the target toner cartridge photosensitive drum component and the target toner cartridge photosensitive drum component through a cloud lens. The system includes image data of the photosensitive drum charging roller component, the target toner drum magnetic roller component, and the target toner drum cleaning scraper component. The replacement status evaluation unit for the photosensitive drum, charging roller, magnetic roller, and cleaning scraper component of the toner drum performs replacement status evaluation processing on the photosensitive drum, charging roller, magnetic roller, and cleaning scraper components of the regenerated toner drum based on the image data of the target toner drum photosensitive drum component, the target toner drum charging roller component, the target toner drum magnetic roller component, and the target toner drum cleaning scraper component, along with the image libraries of replacement defects for the photosensitive drum, charging roller, magnetic roller, and cleaning scraper components of the target toner drum. This results in the following information: replacement status judgment information for the photosensitive drum component, the charging roller component, the magnetic roller component, and the cleaning scraper component. The drum regeneration processing control module includes a drum regeneration processing execution information collection unit and a drum regeneration processing operation unit. The drum remanufacturing execution information collection unit collects drum remanufacturing execution information based on the target drum product information, the target drum photosensitive drum charging roller magnetic roller cleaning scraper component information, the target drum photosensitive drum component replacement status judgment information, the target drum charging roller component replacement status judgment information, the target drum magnetic roller component replacement status judgment information, and the target drum cleaning scraper component replacement status judgment information, and combines data processing to collect drum remanufacturing execution information. The drum remanufacturing operation unit executes drum remanufacturing control operations based on the drum remanufacturing execution information and in conjunction with the drum remanufacturing MES management platform and the drum remanufacturing production line.

[0014] (III) Beneficial Effects This invention provides an intelligent control method and system for toner cartridge remanufacturing. It has the following beneficial effects: I. Real-time image data of the target toner cartridge is collected via cloud camera. Combined with image analysis and standard image data of toner cartridge products established based on big data, the product information of the toner cartridge to be remanufactured is accurately identified, realizing automatic identification of target toner cartridge product information based on visual inspection. Based on the target toner cartridge product information, combined with text search and standard information of toner cartridge product components such as photosensitive drum, charging roller, magnetic roller, and cleaning scraper, the product information of the photosensitive drum, charging roller, magnetic roller, and cleaning scraper of the toner cartridge to be remanufactured is efficiently searched. This enables accurate positioning of product information of core components such as photosensitive drum, charging roller, magnetic roller, and cleaning scraper in toner cartridge products, providing scientific data support for subsequent toner cartridge remanufacture and improving the efficiency of toner cartridge remanufacture.

[0015] II. Based on the target toner cartridge product information and the information of the target toner cartridge photosensitive drum, charging roller, magnetic roller, and cleaning scraper components, combined with information search and scientifically established image database of replacement defects for standard toner cartridge photosensitive drum, charging roller, magnetic roller, and cleaning scraper components, a reprocessing toner cartridge photosensitive drum, charging roller, magnetic roller, and cleaning scraper component replacement defect image database is established. This allows for adaptive and flexible establishment of a replacement defect image database for the core components of the toner cartridge product photosensitive drum, charging roller, magnetic roller, and cleaning scraper. It also enables personalized replacement defect image database establishment based on toner cartridge product type and core component composition characteristics, improving the accuracy of toner cartridge processing and inspection; real-time acquisition of the target toner cartridge photosensitive drum section via cloud lens. By combining image data of the target toner cartridge charging roller component, target toner cartridge magnetic roller component, and target toner cartridge cleaning blade component with image analysis and integrating these images with image libraries of replacement defects in the target toner cartridge photosensitive drum component, target toner cartridge charging roller component, target toner cartridge magnetic roller component, and target toner cartridge cleaning blade component, the replacement status of the photosensitive drum, charging roller, magnetic roller, and cleaning blade components in regenerated toner cartridges is scientifically evaluated. This enables intelligent and reliable analysis of the replacement status of the core components of the photosensitive drum, charging roller, magnetic roller, and cleaning blade in regenerated toner cartridge products, thereby improving the intelligent control of toner cartridge regeneration and inspection.

[0016] Third, based on the target toner cartridge product information, the target toner cartridge photosensitive drum, charging roller, magnetic roller, and cleaning scraper component information, the target toner cartridge photosensitive drum component replacement status judgment information, the target toner cartridge charging roller component replacement status judgment information, the target toner cartridge magnetic roller component replacement status judgment information, and the target toner cartridge cleaning scraper component replacement status judgment information, and combined with data processing, efficiently and accurately collect toner cartridge remanufacturing execution information to achieve toner cartridge remanufacturing response efficiency; based on the toner cartridge remanufacturing execution information and combined with the toner cartridge remanufacturing MES management platform and toner cartridge remanufacturing production line, execute toner cartridge remanufacturing control operations to achieve automated and reliable operation of the toner cartridge remanufacturing process, and improve the output and quality of toner cartridge remanufacturing. Attached Figure Description

[0017] Figure 1 A schematic diagram of a module for an intelligent control system for toner cartridge regeneration processing provided by the present invention; Figure 2 A flowchart of an intelligent control method for toner cartridge regeneration processing provided by the present invention. Detailed Implementation

[0018] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0019] An embodiment of the intelligent control method and system for toner cartridge regeneration is as follows: Example 1: Please see Figures 1-2 A smart control method for toner cartridge regeneration, comprising the following steps: The system collects image data of the target toner cartridge, identifies and processes the product information of the remanufactured toner cartridge to obtain the target toner cartridge product information, and searches and processes the product information of the photosensitive drum, charging roller, magnetic roller, and cleaning scraper components of the remanufactured toner cartridge to obtain the target toner cartridge photosensitive drum, charging roller, magnetic roller, and cleaning scraper component information. The replacement defect image databases of the photosensitive drum, charging roller, magnetic roller, and cleaning blade components of the remanufactured toner cartridges are searched and processed to obtain replacement defect image databases for the photosensitive drum, charging roller, magnetic roller, and cleaning blade components of the target toner cartridges, respectively. Image data of the photosensitive drum, charging roller, magnetic roller, and cleaning blade components of the target toner cartridges are collected. The replacement status of the photosensitive drum, charging roller, magnetic roller, and cleaning blade components of the remanufactured toner cartridges is evaluated and processed to obtain replacement status judgment information for the photosensitive drum, charging roller, magnetic roller, and cleaning blade components of the target toner cartridges, respectively. Collect toner cartridge remanufacturing execution information and execute toner cartridge remanufacturing control operations.

[0020] For further details, please refer to Figures 1-2The process involves collecting image data of the target toner cartridge, identifying and processing the product information of the remanufactured toner cartridge to obtain the target toner cartridge product information, and then searching and processing the product information of the photosensitive drum, charging roller, magnetic roller, and cleaning scraper components of the remanufactured toner cartridge to obtain the target toner cartridge photosensitive drum, charging roller, magnetic roller, and cleaning scraper component information. This includes the following steps: Step 11: Collect the entire product appearance image data of the target remanufactured toner cartridge online using a cloud camera, and generate a set of image data of the target toner cartridge. ,in Indicates the number of collections Image data of the target toner cartridge object; Step 12: Based on the target toner cartridge object image data set and the toner cartridge product standard image data set, perform product information recognition processing on the regenerated toner cartridge object to obtain the target toner cartridge product information; Step 13: Based on the target toner cartridge product information and the standard toner cartridge product information set of photosensitive drum, charging roller, magnetic roller, and cleaning scraper components, perform product information search and processing on the photosensitive drum, charging roller, magnetic roller, and cleaning scraper components of the toner cartridge to be remanufactured, and obtain the target toner cartridge photosensitive drum, charging roller, magnetic roller, and cleaning scraper component information.

[0021] Based on the target toner cartridge object image data set and the toner cartridge product standard image data set, product information identification processing of the remanufactured toner cartridge object is performed to obtain the target toner cartridge product information, including the following steps: Step 121: Establish a standard image data set for toner cartridge products. ,in Indicates the first Standard image data for toner cartridges corresponding to different toner cartridge product types; these toner cartridge product types include HP W1110A, HP 388A, HP 415A color toner cartridges, Canon CRG054HBK, Canon CRG071H, Canon CRG055, and Brother DR-2350 toner cartridges; the standard image data represents the standard toner cartridge appearance image data set for different toner cartridge product types. Step 122: Collect the target drum image data set Image data of the target toner cartridge Standard image data set for toner cartridge products Standard image data for toner cartridge products Perform image feature matching to search for image data matching the target toner cartridge. Matching toner cartridge product standard image data The corresponding toner cartridge product type text information is used to generate target toner cartridge product information through data identification. The target toner cartridge product information represents the toner cartridge product information of the target remanufactured toner cartridge object.

[0022] Based on the target toner cartridge product information and the standard toner cartridge product information set for the photosensitive drum, charging roller, magnetic roller, and cleaning scraper components, the product information search and processing of the photosensitive drum, charging roller, magnetic roller, and cleaning scraper components of the toner cartridge to be remanufactured is performed to obtain the target toner cartridge photosensitive drum, charging roller, magnetic roller, and cleaning scraper component information, including the following steps: Step 131: Establish a collection of information on standard components for toner cartridges, including the photosensitive drum, charging roller, magnetic roller, and cleaning scraper. ,in Indicates the first Information on the standard photosensitive drum, charging roller, magnetic roller, and cleaning scraper components corresponding to different toner cartridge product types; the information on the standard photosensitive drum, charging roller, magnetic roller, and cleaning scraper components indicates the specific component specifications and models of the photosensitive drum, charging roller, magnetic roller, and cleaning scraper components installed inside the standard toner cartridge for different toner cartridge product types. Step 132: Combine the target toner cartridge product information with the standard toner cartridge product information for the photosensitive drum, charging roller, magnetic roller, and cleaning scraper components. Information on standard components of toner cartridges, including the photosensitive drum, charging roller, magnetic roller, and cleaning scraper. By performing keyword matching for toner cartridge product types, the search returned information on the standard photosensitive drum, charging roller, magnetic roller, and cleaning scraper components corresponding to the target toner cartridge product. The target toner cartridge photosensitive drum, charging roller, magnetic roller, and cleaning scraper component information is generated through data identification. The target toner cartridge photosensitive drum, charging roller, magnetic roller, and cleaning scraper component information indicates the specific component product specifications and models of the photosensitive drum, charging roller, magnetic roller, and cleaning scraper components installed inside the target remanufactured toner cartridge product.

[0023] By capturing real-time image data of the target toner cartridge using cloud cameras and combining this data with standard image data of toner cartridge products established based on big data, the system accurately identifies the product information of the toner cartridge to be remanufactured. This achieves automatic identification of the target toner cartridge product information based on visual inspection. Based on the target toner cartridge product information, combined with text search and standard information on the photosensitive drum, charging roller, magnetic roller, and cleaning blade components of the toner cartridge to be remanufactured, the system efficiently searches for product information of the photosensitive drum, charging roller, magnetic roller, and cleaning blade components. This enables precise positioning of the product information of the core components of the toner cartridge, providing scientific data support for subsequent toner cartridge remanufacturing and improving the efficiency of toner cartridge remanufacturing.

[0024] For further details, please refer to Figures 1-2The process involves searching and processing a database of replacement defect images for the photosensitive drum, charging roller, magnetic roller, and cleaning blade components of a remanufactured toner cartridge. This results in separate databases for the target toner cartridge's photosensitive drum, charging roller, magnetic roller, and cleaning blade components. Image data for each of these components is then collected. Finally, the replacement status of the photosensitive drum, charging roller, magnetic roller, and cleaning blade components of the remanufactured toner cartridge is evaluated, yielding replacement status assessment information for each component. The process includes the following steps: Step 21: Based on the target toner cartridge product information, the target toner cartridge photosensitive drum charging roller magnetic roller cleaning scraper component information, and the standard toner cartridge product photosensitive drum charging roller magnetic roller cleaning scraper component replacement defect image library set, perform replacement defect image library search processing for the photosensitive drum, charging roller, magnetic roller, and cleaning scraper component replacement of the regenerated toner cartridge, respectively obtaining the target toner cartridge photosensitive drum component replacement defect image library, the target toner cartridge charging roller component replacement defect image library, the target toner cartridge magnetic roller component replacement defect image library, and the target toner cartridge cleaning scraper component replacement defect image library; Step 22: Using a cloud camera, acquire online image data of the entire product appearance of the photosensitive drum component, charging roller component, magnetic roller component, and cleaning scraper component installed inside the target toner cartridge in a disassembled state, and generate image data sets of the target toner cartridge photosensitive drum component. Image data set of target toner cartridge charging roller components Image data set of target toner drum magnetic roller components Image data set of the target toner cartridge cleaning scraper component ,in Indicates the number of collections Image data of the target toner cartridge photosensitive drum component. Indicates the number of collections Image data of the target toner cartridge charging roller component. Indicates the number of collections Image data of the target toner drum magnetic roller component. Indicates the number of collections Image data of the target toner cartridge cleaning scraper component; Step 23: Based on the image data sets of the target toner cartridge photosensitive drum component, the target toner cartridge charging roller component, the target toner cartridge magnetic roller component, the target toner cartridge cleaning blade component, and the image libraries of replacement defects for the target toner cartridge photosensitive drum component, the target toner cartridge charging roller component, the target toner cartridge magnetic roller component, and the target toner cartridge cleaning blade component, perform replacement status evaluation processing on the photosensitive drum, charging roller, magnetic roller, and cleaning blade components of the regenerated toner cartridge, respectively obtaining replacement status judgment information for the target toner cartridge photosensitive drum component, the target toner cartridge charging roller component, the target toner cartridge magnetic roller component, and the target toner cartridge cleaning blade component.

[0025] Based on the target toner cartridge product information, the target toner cartridge photosensitive drum, charging roller, magnetic roller, and cleaning blade component information, and the standard toner cartridge product's photosensitive drum, charging roller, magnetic roller, and cleaning blade component replacement defect image library set, the remanufacturing toner cartridge photosensitive drum, charging roller, magnetic roller, and cleaning blade component replacement defect image library are searched and processed to obtain the target toner cartridge photosensitive drum component replacement defect image library, target toner cartridge charging roller component replacement defect image library, target toner cartridge magnetic roller component replacement defect image library, and target toner cartridge cleaning blade component replacement defect image library, including the following steps: Step 211: Establish a collection of defect images for replacing standard photosensitive drum, charging roller, magnetic roller, and cleaning scraper components of toner cartridge products. ,in Indicates the first Image library of defective components for replacing photosensitive drum, charging roller, magnetic roller, and cleaning scraper parts corresponding to various toner cartridge product types; , , , , They represent the first The image library of defective replacement parts for standard photosensitive drum, charging roller, magnetic roller, and cleaning blade for toner cartridge products corresponding to each type of toner cartridge product. ,in Indicates the first The first appearance of photosensitive drum components in a certain type of toner cartridge product Image data of photosensitive drum component replacement defects corresponding to various photosensitive drum replacement defect types in toner cartridge products; wherein the photosensitive drum replacement defect types include the first... Defects on the photosensitive drum surface include scratches, oxidation spots, uneven reflection, coating peeling, and fingerprints / oil stains. The image data representing the standard photosensitive drum component replacement defects for various toner cartridge product types is also included. Image data of visual defects in standard photosensitive drum components of various toner cartridge product types that have reached the replacement state; ,in Indicates the first The charging roller component of this type of toner cartridge product appears for the first time. Image data of charging roller component replacement defects corresponding to the standard charging roller component replacement defects of the toner cartridge product for each type of charging roller replacement defect; wherein the charging roller replacement defect types include the first Toner cartridge product types include surface defects such as toner adhesion, breakage, and discoloration / contamination of the charging roller; image data representation of standard charging roller component replacement defects in toner cartridge products. Image data of appearance defects of standard charging roller components that have reached the replacement state for various types of toner cartridge products; ,in Indicates the first The magnetic roller component of this type of toner cartridge product appears for the first time. Image data of magnetic roller component replacement defects corresponding to the various types of magnetic roller replacement defects in toner cartridge products; among which the magnetic roller replacement defect types include the first... Defects in the magnetic roller coating, surface damage, and foreign matter adhesion on the magnetic roller surface of various toner cartridge product types; image data representation of standard magnetic roller component replacement defects in toner cartridge products. Image data of visual defects in standard magnetic roller components of various toner cartridge product types that have reached the replacement state; ,in Indicates the first The cleaning scraper component of this type of toner cartridge product appears for the first time. Image data of cleaning scraper replacement defects corresponding to the toner cartridge product standard; where the cleaning scraper replacement defect types include the first... Defects in the cleaning scraper blades of various toner cartridge products, including blade wear, blade chipping, and powder agglomeration on the surface of the cleaning scraper; image data representation of defects in the standard cleaning scraper components of toner cartridge products. Image data of the appearance defects of the cleaning scraper components of various toner cartridge product types that have reached the replacement state; Step 212: Combine the target toner cartridge product information, the target toner cartridge photosensitive drum charging roller magnetic roller cleaning scraper component information, and the toner cartridge product standard photosensitive drum charging roller magnetic roller cleaning scraper component replacement defect image library set. Internal toner cartridge product standard photosensitive drum charging roller magnetic roller cleaning scraper component replacement defect image library Image library of defective photosensitive drum components for standard toner cartridge products Image library of defective replacement parts for standard charging roller components of toner cartridge products Image library of defective replacement parts for standard magnetic roller components in toner cartridge products Image library of defective cleaning scraper parts for toner cartridge products The system matches information on toner cartridges, photosensitive drum components, charging roller components, magnetic roller components, and cleaning scraper components to retrieve a database of standard photosensitive drum component replacement defect images that match the target toner cartridge's product information and the information on the target toner cartridge's photosensitive drum, charging roller, magnetic roller, and cleaning scraper components. Image library of defective replacement parts for standard charging roller components of toner cartridge products Image library of defective replacement parts for standard magnetic roller components in toner cartridge products Image library of defective cleaning scraper parts for toner cartridge products The database of defective images for replacing target toner cartridge photosensitive drum components is generated through data identification. Image library of defective replacement parts for target toner cartridge charging roller Image library of defective replacement parts for target toner cartridge magnetic roller components Image library of defective replacement parts for target toner cartridge cleaning scraper components ;in Indicates the first Image data of defective replacement of photosensitive drum components in target toner cartridges; Image data of defective replacement of photosensitive drum components in target toner cartridges represents standard photosensitive drum component appearance defect image data of photosensitive drum components in target remanufactured toner cartridge products that have reached the replacement state; Indicates the first Image data of defective replacement of charging roller component of target toner cartridge; Image data of defective replacement of charging roller component of target toner cartridge product represents the appearance defect image data of standard charging roller component that has reached the replacement state of the charging roller component of the target remanufactured toner cartridge product. Indicates the first Image data of defective replacement of magnetic roller components in target toner cartridges; Image data of defective replacement of magnetic roller components in target toner cartridges represents standard magnetic roller component appearance defect image data of magnetic roller components that have reached the replacement state in the target remanufactured toner cartridge products; Indicates the first Image data of defective cleaning blade components for target toner cartridges; image data of defective cleaning blade components for target toner cartridges representing standard cleaning blade component appearance defects that meet the replacement requirements of the cleaning blade components in the target remanufactured toner cartridge products.

[0026] Based on the image data sets of the target toner cartridge photosensitive drum component, the target toner cartridge charging roller component, the target toner cartridge magnetic roller component, and the target toner cartridge cleaning blade component, along with the image libraries of replacement defects for the target toner cartridge photosensitive drum component, the target toner cartridge charging roller component, the target toner cartridge magnetic roller component, and the target toner cartridge cleaning blade component, the replacement status assessment of the photosensitive drum, charging roller, magnetic roller, and cleaning blade components of the regenerated toner cartridge is performed. This process yields replacement status assessment information for the target toner cartridge photosensitive drum component, the target toner cartridge charging roller component, the target toner cartridge magnetic roller component, and the target toner cartridge cleaning blade component. The steps include: Step 231: Collect image data of the target toner cartridge photosensitive drum component. Image data of the photosensitive drum component of the target selenium drum. Image library of defective replacement parts for target toner cartridges and photosensitive drums Image data of defective replacement parts for the target toner cartridge photosensitive drum. Perform image feature matching, and generate target toner cartridge photosensitive drum component replacement status judgment information based on the image feature matching results; when and When image feature matching is successful, it indicates that the photosensitive drum component of the target regenerated toner cartridge product cannot meet the requirements for normal use and needs to be replaced with a new photosensitive drum component. The output of the target toner cartridge photosensitive drum component replacement status judgment information is "needs to be replaced". when and If no matching of image features is found, it means that the photosensitive drum component of the target regenerated toner cartridge product can meet normal use and does not need to be replaced with a new photosensitive drum component. In this case, the target toner cartridge photosensitive drum component replacement status judgment information is output as "no replacement is required". Step 232: Collect image data of the target toner cartridge charging roller component. Image data of the target toner cartridge charging roller component Image library of defects in replacement of target toner cartridge charging roller components Image data of defective replacement of the charging roller component of the target toner cartridge Perform image feature matching, and generate replacement status judgment information for the target toner cartridge charging roller component based on the image feature matching results; when and When image feature matching is successful, it indicates that the charging roller component of the target regenerated toner cartridge product cannot meet normal use and needs to be replaced with a new charging roller component. The output of the target toner cartridge charging roller component replacement status judgment information is "needs to be replaced". when and If no matching of image features is found, it means that the charging roller component of the target remanufactured toner cartridge can meet normal use and does not need to be replaced with a new charging roller component. In this case, the output of the target toner cartridge charging roller component replacement status judgment information is "no replacement is required". Step 233: Collect image data of the target toner drum magnetic roller component. Image data of the target toner drum magnetic roller component Image library of defective replacement parts for target toner drum magnetic roller components Image data of defective replacement of magnetic roller component in the target toner drum Perform image feature matching, and generate replacement status judgment information for the target toner drum magnetic roller component based on the image feature matching results; when and When image feature matching is successful, it indicates that the magnetic roller component of the target regenerated toner cartridge product cannot meet normal use and needs to be replaced with a new magnetic roller component. The output of the target toner cartridge magnetic roller component replacement status judgment information is "needs to be replaced". when and If no matching of image features is found, it means that the magnetic roller component of the target regenerated toner cartridge product can meet normal use and does not need to be replaced with a new magnetic roller component. In this case, the output of the target toner cartridge magnetic roller component replacement status judgment information is "no replacement is required". Step 234: Collect image data of the target toner cartridge cleaning scraper component. Image data of the cleaning scraper component of the target toner cartridge. Image library of defective replacement parts for target toner cartridge cleaning scraper components Image data of defective replacement of cleaning scraper component in target toner cartridge. Perform image feature matching, and generate target drum cleaning scraper component replacement status judgment information based on the image feature matching results; when and When image feature matching is successful, it indicates that the cleaning scraper component of the target regenerated toner cartridge product cannot meet the requirements for normal use and needs to be replaced with a new cleaning scraper component. The output of the target toner cartridge cleaning scraper component replacement status judgment information is "needs to be replaced". when and If no image feature match is found, it means that the cleaning scraper component of the target remanufactured toner cartridge product can meet normal use and does not need to be replaced with a new cleaning scraper component. In this case, the output of the target toner cartridge cleaning scraper component replacement status judgment information is "no replacement is required".

[0027] Based on target toner cartridge product information and information on the target toner cartridge's photosensitive drum, charging roller, magnetic roller, and cleaning scraper components, combined with information search and scientifically established image databases of replacement defects for standard photosensitive drum, charging roller, magnetic roller, and cleaning scraper components, a categorized image database of replacement defects for toner cartridge photosensitive drum, charging roller, magnetic roller, and cleaning scraper components is established. This enables adaptive and flexible creation of a replacement defect image database for the core components of toner cartridges, including the photosensitive drum, charging roller, magnetic roller, and cleaning scraper. It also allows for personalized replacement defect image database creation based on toner cartridge product type and core component composition characteristics, improving the accuracy of toner cartridge processing and inspection. Real-time acquisition of target toner cartridge photosensitive drum components is achieved through cloud lenses. Image data, including images of the target toner cartridge charging roller component, the target toner cartridge magnetic roller component, and the target toner cartridge cleaning blade component, are combined with image analysis and image libraries of replacement defects in the target toner cartridge photosensitive drum component, charging roller component, magnetic roller component, and cleaning blade component to scientifically evaluate the replacement status of the photosensitive drum, charging roller, magnetic roller, and cleaning blade components in regenerated toner cartridges. This enables intelligent and reliable analysis of the replacement status of the core components of the photosensitive drum, charging roller, magnetic roller, and cleaning blade in regenerated toner cartridge products, improving the intelligent control of toner cartridge regeneration and inspection.

[0028] For further details, please refer to Figures 1-2 The process of collecting toner cartridge remanufacturing execution information and executing toner cartridge remanufacturing control operations includes the following steps: Step 31: Combine and identify the target toner cartridge product information, target toner cartridge photosensitive drum charging roller magnetic roller cleaning scraper component information, target toner cartridge photosensitive drum component replacement status judgment information, target toner cartridge charging roller component replacement status judgment information, target toner cartridge magnetic roller component replacement status judgment information, and target toner cartridge cleaning scraper component replacement status judgment information to generate toner cartridge regeneration processing execution information. Step 32: Push the drum remanufacturing execution information to the drum remanufacturing MES management platform through the Internet of Things communication network. Based on the drum product information corresponding to the received drum remanufacturing execution information, as well as the product information and defect replacement judgment information of the photosensitive drum, charging roller, magnetic roller, and cleaning blade components, the drum remanufacturing production line will orderly control the drum remanufacturing production line to perform drum remanufacturing control operations.

[0029] Based on the target toner cartridge product information, the target toner cartridge photosensitive drum, charging roller, magnetic roller, and cleaning scraper component information, the target toner cartridge photosensitive drum component replacement status judgment information, the target toner cartridge charging roller component replacement status judgment information, the target toner cartridge magnetic roller component replacement status judgment information, and the target toner cartridge cleaning scraper component replacement status judgment information, and combined with data processing, the toner cartridge remanufacturing execution information is collected efficiently and accurately to achieve the response efficiency of toner cartridge remanufacturing. Based on the toner cartridge remanufacturing execution information and combined with the toner cartridge remanufacturing MES management platform and toner cartridge remanufacturing production line, the toner cartridge remanufacturing control operation is executed to achieve automated and reliable operation of the toner cartridge remanufacturing process, thereby improving the output and quality of toner cartridge remanufacturing.

[0030] Example 2: Please see Figures 1-2 A smart control system for toner cartridge remanufacturing is provided to implement a smart control method for toner cartridge remanufacturing. The system includes a toner cartridge component information analysis module, a toner cartridge component replacement evaluation module, and a toner cartridge remanufacturing control module. The information analysis module for recycled toner cartridge components includes a toner cartridge image acquisition unit, a toner cartridge product standard image storage unit, a toner cartridge product information identification unit, a toner cartridge product standard photosensitive drum charging roller magnetic roller cleaning scraper component information storage unit, and a toner cartridge photosensitive drum charging roller magnetic roller cleaning scraper component information search unit. The system comprises the following components: a drum image acquisition unit, which acquires image data of the target drum object via a cloud lens; a drum product standard image storage unit, which stores standard image data of the drum product; a drum product information recognition unit, which performs product information recognition processing on the remanufactured drum object based on the target drum object image data and the drum product standard image data to obtain the target drum product information; a drum product standard photosensitive drum, charging roller, magnetic roller, and cleaning scraper component information storage unit, which stores information on the drum product standard photosensitive drum, charging roller, magnetic roller, and cleaning scraper component; and a drum photosensitive drum, charging roller, magnetic roller, and cleaning scraper component information search unit, which performs product information search processing on the photosensitive drum, charging roller, magnetic roller, and cleaning scraper component of the remanufactured drum object based on the target drum product information and the drum product standard photosensitive drum, charging roller, magnetic roller, and cleaning scraper component information to obtain the target drum photosensitive drum, charging roller, magnetic roller, and cleaning scraper component information. The evaluation module for replacement of regenerated toner cartridge components includes a storage unit for defective images of replacement of standard toner cartridge photosensitive drum, charging roller, magnetic roller, and cleaning scraper components; a unit for establishing defective images of replacement of toner cartridge photosensitive drum, charging roller, magnetic roller, and cleaning scraper components; a unit for acquiring images of toner cartridge photosensitive drum, charging roller, magnetic roller, and cleaning scraper components; and a unit for evaluating the replacement status of toner cartridge photosensitive drum, charging roller, magnetic roller, and cleaning scraper components. The system includes: a storage unit for a defect image library of replacement parts for standard photosensitive drum, charging roller, magnetic roller, and cleaning scraper components of toner cartridges; a unit for establishing such a library, which searches for replacement defect images of the photosensitive drum, charging roller, magnetic roller, and cleaning scraper components of the toner cartridge based on target toner cartridge product information, target toner cartridge photosensitive drum charging roller, magnetic roller, and cleaning scraper component information, and the standard toner cartridge photosensitive drum charging roller, magnetic roller, and cleaning scraper component replacement defect image library, resulting in the target toner cartridge photosensitive drum component replacement defect image library, target toner cartridge charging roller component replacement defect image library, target toner cartridge magnetic roller component replacement defect image library, and target toner cartridge cleaning scraper component replacement defect image library; and an image acquisition unit for the target toner cartridge photosensitive drum, charging roller, magnetic roller, and cleaning scraper components, which acquires image data of the target toner cartridge photosensitive drum component through a cloud lens. The system includes image data of the target toner cartridge charging roller component, the target toner cartridge magnetic roller component, and the target toner cartridge cleaning scraper component; a replacement status evaluation unit for the toner cartridge photosensitive drum, charging roller, magnetic roller, and cleaning scraper component performs replacement status evaluation processing on the photosensitive drum, charging roller, magnetic roller, and cleaning scraper components of the regenerated toner cartridge based on the image data of the target toner cartridge photosensitive drum component, the target toner cartridge charging roller component, the target toner cartridge magnetic roller component, and the target toner cartridge cleaning scraper component, and obtains replacement status judgment information for the target toner cartridge photosensitive drum component, the target toner cartridge charging roller component, the target toner cartridge magnetic roller component, and the target toner cartridge cleaning scraper component. The toner cartridge regeneration control module includes a toner cartridge regeneration execution information collection unit and a toner cartridge regeneration operation action unit. The drum remanufacturing execution information collection unit collects drum remanufacturing execution information based on target drum product information, target drum photosensitive drum charging roller magnetic roller cleaning scraper component information, target drum photosensitive drum component replacement status judgment information, target drum charging roller component replacement status judgment information, target drum magnetic roller component replacement status judgment information, and target drum cleaning scraper component replacement status judgment information, and combines data processing to collect drum remanufacturing execution information. The drum remanufacturing operation action unit executes drum remanufacturing control operations based on the drum remanufacturing execution information and in conjunction with the drum remanufacturing MES management platform and drum remanufacturing production line.

[0031] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A smart control method for toner cartridge regeneration, characterized in that, The method includes the following steps: The system collects image data of the target toner cartridge, identifies and processes the product information of the remanufactured toner cartridge to obtain the target toner cartridge product information, and searches and processes the product information of the photosensitive drum, charging roller, magnetic roller, and cleaning scraper components of the remanufactured toner cartridge to obtain the target toner cartridge photosensitive drum, charging roller, magnetic roller, and cleaning scraper component information. The image library of replacement defects of the photosensitive drum, charging roller, magnetic roller and cleaning blade of the regenerated toner cartridge is searched and processed to obtain the replacement defect image library of the photosensitive drum component, the charging roller component, the magnetic roller component and the cleaning blade component of the target toner cartridge respectively. Image data of the target toner cartridge photosensitive drum component, target toner cartridge charging roller component, target toner cartridge magnetic roller component, and target toner cartridge cleaning scraper component are collected respectively. The replacement status of the photosensitive drum, charging roller, magnetic roller, and cleaning scraper components of the regenerated toner cartridge is evaluated and processed to obtain replacement status judgment information of the target toner cartridge photosensitive drum component, target toner cartridge charging roller component, target toner cartridge magnetic roller component, and target toner cartridge cleaning scraper component. Collect toner cartridge remanufacturing execution information and execute toner cartridge remanufacturing control operations.

2. The intelligent control method for toner cartridge regeneration processing according to claim 1, characterized in that: The process of acquiring image data of the target toner cartridge, identifying and processing the product information of the remanufactured toner cartridge to obtain the target toner cartridge product information, and searching and processing the product information of the photosensitive drum, charging roller, magnetic roller, and cleaning scraper components of the remanufactured toner cartridge to obtain the target toner cartridge photosensitive drum, charging roller, magnetic roller, and cleaning scraper component information includes the following steps: The entire product appearance image data of the target remanufactured toner cartridge is acquired online using a cloud camera, and a set of image data of the target toner cartridge is generated. The include ;in Indicates the number of collections Image data of the target toner cartridge object; Based on the target toner cartridge object image data set and the toner cartridge product standard image data set, product information identification processing of the regenerated toner cartridge object is performed to obtain the target toner cartridge product information; Based on the target toner cartridge product information and the standard toner cartridge product information set of photosensitive drum, charging roller, magnetic roller, and cleaning scraper components, the product information search and processing of the photosensitive drum, charging roller, magnetic roller, and cleaning scraper components of the toner cartridge to be remanufactured is performed to obtain the target toner cartridge photosensitive drum, charging roller, magnetic roller, and cleaning scraper component information.

3. The intelligent control method for toner cartridge regeneration processing according to claim 2, characterized in that: Based on the target toner cartridge object image data set and the toner cartridge product standard image data set, product information identification processing of the remanufactured toner cartridge object is performed to obtain the target toner cartridge product information, including the following steps: Establish a standard image data set for toner cartridge products. The include ;in Indicates the first Standard image data of toner cartridges corresponding to various toner cartridge product types; The The above With the The above Perform image feature matching to search for images that match the given information. The matching The corresponding toner cartridge product type text information is used to generate target toner cartridge product information through data identification.

4. The intelligent control method for toner cartridge regeneration processing according to claim 3, characterized in that: Based on the target toner cartridge product information and the standard toner cartridge product information set for the photosensitive drum, charging roller, magnetic roller, and cleaning scraper components, the product information search and processing of the photosensitive drum, charging roller, magnetic roller, and cleaning scraper components of the toner cartridge to be remanufactured includes the following steps to obtain the target toner cartridge photosensitive drum, charging roller, magnetic roller, and cleaning scraper component information: Establish a standard for toner cartridge products, including a collection of information on components such as the photosensitive drum, charging roller, magnetic roller, and cleaning scraper. The include ;in Indicates the first Information on the standard components of the photosensitive drum, charging roller, magnetic roller, and cleaning scraper corresponding to each type of toner cartridge product; The target toner cartridge product information and the The above Perform keyword matching for toner cartridge product types to search for information corresponding to the target toner cartridge product. The data is then used to generate information about the target toner cartridge, photosensitive drum, charging roller, magnetic roller, and cleaning scraper components.

5. The intelligent control method for toner cartridge regeneration processing according to claim 4, characterized in that: The image library of replacement defects of the photosensitive drum, charging roller, magnetic roller and cleaning blade of the regenerated toner cartridge is searched and processed to obtain the replacement defect image library of the photosensitive drum component, the charging roller component, the magnetic roller component and the cleaning blade component of the target toner cartridge respectively. Image data of the target toner cartridge's photosensitive drum component, charging roller component, magnetic roller component, and cleaning blade component are collected separately. The replacement status of the photosensitive drum, charging roller, magnetic roller, and cleaning blade components of the regenerated toner cartridge is evaluated, and the replacement status judgment information of the target toner cartridge's photosensitive drum component, charging roller component, magnetic roller component, and cleaning blade component is obtained, including the following steps: Based on the target toner cartridge product information, the target toner cartridge photosensitive drum charging roller magnetic roller cleaning scraper component information, and the standard toner cartridge product photosensitive drum charging roller magnetic roller cleaning scraper component replacement defect image library set, the replacement defect image library search processing of the toner cartridge photosensitive drum, charging roller, magnetic roller, and cleaning scraper component of the regenerated toner cartridge is performed to obtain the target toner cartridge photosensitive drum component replacement defect image library, the target toner cartridge charging roller component replacement defect image library, the target toner cartridge magnetic roller component replacement defect image library, and the target toner cartridge cleaning scraper component replacement defect image library, respectively. By using a cloud-based camera to collect online images of the disassembled components of the target toner cartridge, including the photosensitive drum, charging roller, magnetic roller, and cleaning scraper, the overall appearance of the cartridge is generated as a set of image data for the photosensitive drum component. Image data set of target toner cartridge charging roller components Image data set of target toner drum magnetic roller components Image data set of the target toner cartridge cleaning scraper component The include The above include The above include The above include ,in Indicates the number of collections Image data of the target toner cartridge photosensitive drum component. Indicates the number of collections Image data of the target toner cartridge charging roller component. Indicates the number of collections Image data of the target toner drum magnetic roller component. Indicates the number of collections Image data of the target toner cartridge cleaning scraper component; Based on the image data sets of the target toner cartridge photosensitive drum component, the target toner cartridge charging roller component, the target toner cartridge magnetic roller component, and the target toner cartridge cleaning blade component, along with the image libraries of replacement defects for the target toner cartridge photosensitive drum component, the target toner cartridge charging roller component, the target toner cartridge magnetic roller component, and the target toner cartridge cleaning blade component, the replacement status assessment of the photosensitive drum, charging roller, magnetic roller, and cleaning blade components of the regenerated toner cartridge is performed, respectively obtaining replacement status judgment information for the target toner cartridge photosensitive drum component, the target toner cartridge charging roller component, the target toner cartridge magnetic roller component, and the target toner cartridge cleaning blade component.

6. The intelligent control method for toner cartridge regeneration processing according to claim 5, characterized in that: Based on the target toner cartridge product information, the target toner cartridge photosensitive drum, charging roller, magnetic roller, and cleaning blade component information, and the standard toner cartridge product photosensitive drum, charging roller, magnetic roller, and cleaning blade component replacement defect image library set, the remanufacturing toner cartridge photosensitive drum, charging roller, magnetic roller, and cleaning blade component replacement defect image library search processing is performed to obtain the target toner cartridge photosensitive drum component replacement defect image library, target toner cartridge charging roller component replacement defect image library, target toner cartridge magnetic roller component replacement defect image library, and target toner cartridge cleaning blade component replacement defect image library, including the following steps: Establish a collection of defect images for replacing standard components such as photosensitive drum, charging roller, magnetic roller, and cleaning scraper for toner cartridge products. The include ;in Indicates the first A database of defect images for replacing standard photosensitive drum, charging roller, magnetic roller, and cleaning scraper components corresponding to various toner cartridge product types; include , , , ,in , , , They represent the first The image library contains defective replacement images of standard photosensitive drum components, standard charging roller components, standard magnetic roller components, and standard cleaning blade components for each type of toner cartridge product. include ,in Indicates the first The first appearance of photosensitive drum components in a certain type of toner cartridge product Image data of photosensitive drum component replacement defects corresponding to various types of photosensitive drum replacement defects in toner cartridge products; the aforementioned include ,in Indicates the first The charging roller component of this type of toner cartridge product appears for the first time. Image data of replacement defects for charging roller components in toner cartridges corresponding to the various types of charging roller replacement defects; include ,in Indicates the first The magnetic roller component of this type of toner cartridge product appears for the first time. Image data of standard magnetic roller component replacement defects for toner cartridge products corresponding to the various types of magnetic roller replacement defects; include ,in Indicates the first The cleaning scraper component of this type of toner cartridge product appears for the first time. Image data of cleaning scraper component replacement defects in toner cartridge products corresponding to various cleaning scraper replacement defect types; The target toner cartridge product information, the target toner cartridge photosensitive drum charging roller magnetic roller cleaning scraper component information and the... The internal description The above The above The above and stated The system performs matching of toner cartridge product information, photosensitive drum component product information, charging roller component product information, magnetic roller component product information, and cleaning scraper component product information to search for products that match the target toner cartridge product information and the target toner cartridge photosensitive drum charging roller magnetic roller cleaning scraper component information. The above The above and stated The database of defective images for replacing target toner cartridge photosensitive drum components is generated through data identification. Image library of defective replacement parts for target toner cartridge charging roller Image library of defective replacement parts for target toner drum magnetic roller components Image library of defective replacement parts for target toner cartridge cleaning scraper components The include The above include The above include The above include ,in Indicates the first Image data of defective replacement of photosensitive drum component in target toner cartridge; the image data of defective replacement of photosensitive drum component in target toner cartridge product represents the appearance defect image data of standard photosensitive drum component that has reached the replacement state when the photosensitive drum component of the target remanufactured toner cartridge product is in the replacement state. Indicates the first Image data of replacement defects of the charging roller component of the target toner cartridge; the image data of replacement defects of the charging roller component of the target remanufactured toner cartridge product represents the appearance defect image data of the standard charging roller component that has reached the replacement state. Indicates the first Image data of defective replacement of magnetic roller component of target toner cartridge; the image data of defective replacement of magnetic roller component of target toner cartridge product represents the appearance defect image data of standard magnetic roller component that has reached the replacement state; Indicates the first Image data of defects in the replacement of the cleaning scraper component of the target toner cartridge.

7. The intelligent control method for toner cartridge regeneration processing according to claim 6, characterized in that: Based on the target toner cartridge photosensitive drum component image data set, the target toner cartridge charging roller component image data set, the target toner cartridge magnetic roller component image data set, the target toner cartridge cleaning blade component image data set, and the target toner cartridge photosensitive drum component replacement defect image library, the target toner cartridge charging roller component replacement defect image library, the target toner cartridge magnetic roller component replacement defect image library, and the target toner cartridge cleaning blade component replacement defect image library, the replacement status evaluation process of the photosensitive drum, charging roller, magnetic roller, and cleaning blade components of the regenerated toner cartridge is performed to obtain the target toner cartridge photosensitive drum component replacement status judgment information, target toner cartridge charging roller component replacement status judgment information, target toner cartridge magnetic roller component replacement status judgment information, and target toner cartridge cleaning blade component replacement status judgment information, including the following steps: The The above With the The above Perform image feature matching, and generate target toner cartridge photosensitive drum component replacement status judgment information based on the image feature matching results; when and When image feature matching is successful, the target toner cartridge photosensitive drum component replacement status judgment information is output as needing to be replaced; when and If no matching of image features is found, the target toner cartridge photosensitive drum component replacement status judgment information is output as "no replacement is required". The The above With the The above Perform image feature matching, and generate replacement status judgment information for the target toner cartridge charging roller component based on the image feature matching results; when and If image feature matching is successful, the target toner cartridge charging roller component replacement status judgment information is output as needing to be replaced; when and If no matching of image features is found, the target toner cartridge charging roller component replacement status judgment information is output as "no replacement is required". The The above With the The above Perform image feature matching, and generate replacement status judgment information for the target toner drum magnetic roller component based on the image feature matching results; when and If image feature matching is successful, the target toner drum magnetic roller component replacement status judgment information is output as needing to be replaced; when and If no matching of image features is found, the target drum magnetic roller component replacement status judgment information is output as "no replacement is required". The The above With the The above Perform image feature matching, and generate target drum cleaning scraper component replacement status judgment information based on the image feature matching results; when and When image feature matching is successful, the target toner cartridge cleaning scraper component replacement status judgment information is output as needing to be replaced; when and If no matching of image features is found, the target toner cartridge cleaning scraper component replacement status judgment information is output as "no replacement is required".

8. The intelligent control method for toner cartridge regeneration processing according to claim 7, characterized in that: Collecting toner cartridge remanufacturing execution information and performing toner cartridge remanufacturing control operations includes the following steps: The target toner cartridge product information, the target toner cartridge photosensitive drum charging roller magnetic roller cleaning scraper component information, the target toner cartridge photosensitive drum component replacement status judgment information, the target toner cartridge charging roller component replacement status judgment information, the target toner cartridge magnetic roller component replacement status judgment information, and the target toner cartridge cleaning scraper component replacement status judgment information are combined and identified to generate toner cartridge regeneration processing execution information. The toner cartridge remanufacturing execution information is pushed to the toner cartridge remanufacturing MES management platform via the Internet of Things communication network. The toner cartridge remanufacturing MES management platform controls the toner cartridge remanufacturing production line to perform toner cartridge remanufacturing control operations in an orderly manner based on the toner cartridge product information corresponding to the received toner cartridge remanufacturing execution information, as well as the product information and defect replacement judgment information of the photosensitive drum, charging roller, magnetic roller, and cleaning blade components.

9. A smart control system for toner cartridge remanufacturing, used to implement the smart control method for toner cartridge remanufacturing according to any one of claims 1-8, characterized in that: The system includes a module for analyzing information on regenerated toner cartridge components, a module for evaluating the replacement of regenerated toner cartridge components, and a module for controlling the regeneration of toner cartridges.

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