High-strength carbon fiber composite core soft aluminum type overhead conductor
By combining the design of internal gentle pressure, external extraction and adjustment and multiple clamping mechanisms, the problem of swaying and friction of overhead conductors in strong wind areas is solved, thus achieving the stability and life extension of the conductors.
Patent Information
- Application Number
- CN202611559768.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-10-10
- Publication Date
- 2026-11-06
AI Technical Summary
When existing overhead conductors are used in areas with strong winds, they sway significantly due to their own weight and span. This leads to increased sag due to the reliance on external damping components, which increases the probability of collision and entanglement between adjacent conductors. Furthermore, the insulation layer suffers severe wear, shortening the service life.
The system employs an internal gentle pressure mechanism, an external extraction and adjustment mechanism, and a multi-clamping and buffering mechanism. Through multi-component buffering, internal damping, and external support, it controls the swing amplitude of the conductor, reduces frictional damage, and improves support strength and stability.
It effectively reduces friction and wear on conductors, decreases the probability of impact and entanglement, extends service life, and improves the operational stability and safety of conductors in strong wind areas.
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Figure CN123053631A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of overhead conductor technology, specifically to a high-strength carbon fiber composite core soft aluminum profile overhead conductor. Background Technology
[0002] Soft aluminum profile overhead conductors are a new type of energy-saving conductor made of annealed soft aluminum stranded together with irregular cross-sections such as trapezoids or Z-shapes. Its core advantage lies in achieving high conductivity, large current carrying capacity, low sag, and high temperature resistance through dual innovation in materials and structure. Carbon fiber composite core soft aluminum profile overhead conductors refer to conductors that use carbon fiber composite cores to replace traditional steel cores to bear mechanical loads, while annealed soft aluminum profiles are used for conductivity, thereby improving the current carrying capacity and corrosion resistance of overhead conductors, reducing the weight of conductors, and minimizing conductor sag.
[0003] However, when existing overhead conductors are used in areas with strong winds, the weight and span of the conductors themselves cause them to sway significantly. Furthermore, most overhead conductors rely on external damping components, but these components affect the conductors' weight, leading to increased sag. This increases the probability that adjacent conductors are prone to colliding and entanglement. Additionally, the conductors' swaying causes friction between the external insulation layer and the overhead support components, resulting in insulation damage and shortening the conductors' lifespan. Summary of the Invention
[0004] This invention provides a high-strength carbon fiber composite core soft aluminum profile overhead conductor, which can effectively solve the problems mentioned in the background art. When existing overhead conductors are used in strong wind areas, the overhead conductors will sway significantly due to their own weight and span. Furthermore, most overhead conductors rely on externally added damping components, but these external damping components affect the self-weight of the overhead conductors, leading to increased sag and increasing the probability that adjacent overhead conductors are prone to collision and entanglement.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a high-strength carbon fiber composite core soft aluminum profile overhead conductor, comprising a central flexible insulating tube, wherein one end of the central flexible insulating tube is provided with an inner slow and soft pressure mechanism, an outer pull-out adjustment mechanism, a clamping multi-slow mechanism, and a double-section anti-ultraviolet insulating tube; The inner pressure-relieving mechanism includes a central stranded load-bearing rope, a composite wire core, and a buffer assembly frame disposed inside the flexible insulating tube in the middle. One end of the buffer assembly frame is provided with a double-cavity combined box and a multi-groove pressure-relieving frame. One end of the double-cavity combined box is provided with a fixed weight spring. One end of the fixed weight spring is provided with a multi-groove swing block. One end of the multi-groove pressure-relieving frame is provided with a pressure-relieving flame-retardant sponge. The external extraction and adjustment mechanism includes a split twisted rope and an inner protective insulating tube set inside the double-splitting UV-resistant insulating tube. One end of the inner protective insulating tube is provided with a guide operation frame, and one end of the guide operation frame is provided with an outwardly protruding traction rope and a traction blocking block. The clamping and damping mechanism includes a double-clamping high-friction ring and a processing swing block disposed on the outer end of the double-clamping UV-resistant insulating tube, and a hydraulic damper is disposed at one end of the processing swing block.
[0006] According to the above technical solution, a circular flexible sleeve is sleeved on the outer end of the central twisted load-bearing rope, and a low-friction flexible sheet is adhered to the outer end of the circular flexible sleeve. The composite core is stranded and installed on the outer end of the low-friction flexible sheet, and an inner insulating tube is sleeved on the outer end of the composite core. The inner insulating tube is wound with an inner semiconductive sheet at equal intervals on its outer end, and a metal shielding strip is wound on the outer end of the inner semiconductive sheet. An anti-tension compaction filling tape is wound on the outer end of the metal shielding strip. The anti-tension compaction filling strip is bonded to the buffer assembly frame, and several heat insulation limiting sleeves are installed at equal intervals on the inner side of the buffer assembly frame. The heat insulation limiting sleeves are fitted and connected to the double-cavity combined box. The outer end of the buffer assembly frame is wrapped with an external heat dissipation strip, and one end of the pressure-relieving and flame-retardant sponge is embedded with a spiral multi-groove frame. Several spiral multi-groove frames are wound with diameter-controlling anti-tension strips on their outer ends, and the outer ends of the central flexible insulating tube are bonded with heat-insulating sheets.
[0007] According to the above technical solution, the composite wire core is installed inside the flexible insulating tube, the inner semiconducting sheet has two layers, and two adjacent buffer assembly frames are engaged at one end.
[0008] According to the above technical solution, the multi-slot swing block is slidably installed inside the dual-cavity combined box, the longitudinal section of the multi-slot swing block is arc-shaped, and the inner end of the external heat dissipation strip is attached to the outer end of the dual-cavity combined box.
[0009] According to the above technical solution, two adjacent multi-groove pressure-relieving frames are attached at one end, two adjacent pressure-relieving flame-retardant sponges are snapped together at one end, and the outer end of the diameter-controlling anti-tension belt is attached to the inner end of the flexible insulating tube in the middle.
[0010] According to the above technical solution, one end of the split twisted rope is clamped to a three-link multi-control bearing frame, and several bearing limiting blocks are equidistantly bonded to the outer end of the three-link multi-control bearing frame. At the position corresponding to the bearing limiting blocks, several pressure-reducing air bags are equidistantly bonded to the outer end of the three-link multi-control bearing frame. Several of the aforementioned pressure-reducing air bags are bonded to their outer ends with multi-groove limiting plates, and pressure-reducing linkage plates are bonded to their outer ends at equal intervals. The outer end of the pressure-relieving linkage plate is wrapped with a flame-retardant high-tension strip, and the outer end of the flame-retardant high-tension strip is sleeved with an inner protective insulating tube. One end of the guide frame is fitted with an isolation soft pressure sleeve, and the protruding traction rope is fitted and connected to the traction blocking block. The outer end of the protruding pull rope is fitted with a clamping clip, and the outer end of the clamping clip is fitted with a side-pressing operating frame by a fixing bolt. The inner end of the side-pressing operating frame is bonded with a compacted anti-slip plate.
[0011] According to the above technical solution, the outer end of the heat insulation sheet is attached to the inner end of the three-section multi-control support frame and the support limiting block. The longitudinal section of the three-section multi-control support frame is Y-shaped, and one end of the multi-groove limiting sheet is bonded to one end of the support limiting block.
[0012] According to the above technical solution, the inner end of the pressure-relieving linkage plate is attached to the outer end of the bearing limiting block, the protruding pull rope is installed through one end of the double-sided UV-resistant insulating tube, and the inner end of the compacted anti-slip plate is attached to the outer end of the double-sided UV-resistant insulating tube.
[0013] According to the above technical solution, the split clamping multi-softening mechanism includes a double-clamping high-friction ring disposed on the outer end of the double-split UV-resistant insulating tube, and a clamping assembly frame is sleeved on the outer end of the double-clamping high-friction ring; The outer end of the clamping assembly is rotatably connected to a sliding limiting frame, and one end of the sliding limiting frame is connected to a clamping screw. One end of the clamping screw is connected to a clamping nut via a thread, and a pressure-dividing fixing block is sleeved on the outer end of the clamping screw; Both the clamping assembly and the sliding limit frame have a swing block installed at one end via a fixing pin, and a hydraulic damper is installed between the two swing blocks. A double-hole pressure-relieving block is glued to one end of the clamping assembly frame; The two clamping frames are connected by fixing bolts and clamping nuts, and the cross-section of the sliding limit frame is T-shaped.
[0014] According to the above technical solution, the pressure-dividing fixing block is installed between two sliding limit frames, the processing swing block is inserted and installed at one end of the clamping assembly frame, and the processing swing block is inserted and installed at one end of the sliding limit frame.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. This invention features a multi-component buffer internal pressure-relieving mechanism. A fixed-weight spring restricts the dual-cavity combined box and the multi-groove swing block. The force-driven swing of the multi-groove swing block, combined with the internal filling oil, generates compression damping, adjusting the overall oscillation speed and amplitude. Further, the outer buffer frame, external heat dissipation strip, multi-groove pressure-relieving frame, pressure-relieving flame-retardant sponge, and spiral multi-groove frame provide oscillation impact and compression energy absorption, achieving both central swing damping energy absorption and external impact energy absorption. A fully circular flexible sleeve and a low-friction flexible sheet isolate the central stranded load-bearing rope from the composite core, achieving... To reduce friction and electrochemical losses in the battery cells and support ropes, and slow down the wear rate of the overall components, vibration counteraction is achieved at multiple locations. This avoids accelerated aging of materials due to resonance caused by a fixed oscillation frequency inside the overhead conductor, while also achieving overall oscillation energy absorption and buffering, reducing the impact of wind on the overhead conductor. At the same time, it reduces the number of external damping components, improves the internal support strength and service life, reduces the probability of increased sag and mutual collision and entanglement of the overhead conductors, and simultaneously reduces the intensity of external friction of the overhead conductor, slowing down the rate of insulation damage and extending the service life of the overhead conductor.
[0016] 2. This invention is equipped with an external pull-out adjustment mechanism, which strengthens the conductor core and wraps the outer edge through a central multi-position support component. Combined with an external buffer bending component and an external active spacing adjustment component, and through internal layer-by-layer wrapping and limiting, internal elastic expansion and contraction and external manual expansion and contraction components, it ensures the bending range of the overhead conductor during transportation. It also adjusts the tensile strength and bending range of the overhead conductor itself according to the actual environment, which avoids the problem of excessive sag of the overhead conductor affecting the environment and its own safety, and avoids the situation of excessive straightening of the overhead conductor damaging the conductor core due to pressure. This improves the stability of the overhead conductor itself and its applicability to the environment.
[0017] 3. This invention is equipped with a multi-clamping and buffering mechanism. Through multiple clamping components, the overhead conductor and the overhead components are combined. In conjunction with the swing block, hydraulic damper and double-clamp high-friction ring, multi-position damping and energy absorption treatment is carried out to achieve active energy absorption and buffering for small-amplitude swings. The buffering and energy absorption components are transferred to the overhead support position. Without increasing the overall weight of the overhead conductor, the wind and vibration resistance of the overhead conductor is improved. At the same time, direct friction between the support structure and the insulation layer of the overhead conductor is avoided, reducing the probability of insulation damage and extending the service life of the overhead conductor insulation layer.
[0018] In summary, this invention integrates passive damping components and multi-segment combined energy absorption treatment internally, along with external active curvature adjustment and support point damping treatment. This enables control and adjustment of sag during long-span overhead conductor laying. Furthermore, the multi-segment buffering controls the actual sway amplitude of the overhead conductor caused by its own weight and the external environment, reducing the probability of collisions and entanglement between the overhead conductors. Simultaneously, it provides protection for the external insulation layer. Without requiring numerous external components, this invention stabilizes the overall operating posture of the overhead conductor, extends its overall service life, and allows the overhead conductor to operate steadily and efficiently in intelligent power distribution systems. Attached Figure Description
[0019] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof.
[0020] In the attached diagram: Figure 1 This is a three-dimensional structural schematic diagram of the present invention; Figure 2 This is a schematic diagram of the internal pressure-relieving mechanism of the present invention; Figure 3 This is a schematic diagram of the installation structure of the multi-slot pressure buffer frame of the present invention; Figure 4 This is a schematic diagram of the installation structure of the composite wire core of the present invention; Figure 5 This is a schematic diagram of the installation structure of the pressure-reducing flame-retardant sponge of the present invention; Figure 6 This is a schematic diagram of the installation structure of the dual-cavity combined box of the present invention; Figure 7 This is a schematic diagram of the external extraction and adjustment mechanism of the present invention; Figure 8 This is a schematic diagram of the installation structure of the traction blocking block of the present invention; Figure 9 This is the invention Figure 8 A magnified schematic diagram of the structure of region A; Figure 10 This is a schematic diagram of the installation structure of the load-bearing limiting block of the present invention; Figure 11 This is a schematic diagram of the multi-buffer mechanism of the present invention; Figure 12 This is a schematic diagram of the installation structure of the fixing pin of the present invention; Numbered in the diagram: 1. Flexible insulating tube in the middle; 2. Internal pressure-relieving mechanism; 201. Center-stranded load-bearing rope; 202. Round flexible sleeve; 203. Low-friction flexible sheet; 204. Composite wire core; 205. Inner insulating tube; 206. Inner semi-conductive sheet; 207. Metal shielding strip; 208. Anti-tension compaction filling tape; 209. Buffer assembly frame; 210. Thermal insulation limiting sleeve; 211. Double-cavity combined box; 212. Fixed weight spring; 213. Multi-groove swing block; 214. External heat dissipation tape; 215. Multi-groove pressure-relieving frame; 216. Pressure-relieving flame-retardant sponge; 217. Spiral multi-groove frame; 218. Diameter-controlled anti-tension tape; 219. Thermal insulation sheet; 3. External extraction and adjustment mechanism; 301. Split-connected twisted rope; 302. Three-section multi-control bearing frame; 303. Bearing limiting block; 304. Pressure-relieving air bag; 305. Pressure-relieving linkage plate; 306. Flame-retardant high-tension belt; 307. Inner protective insulating tube; 308. Guide operating frame; 309. Isolation soft pressure sleeve; 310. Outwardly protruding traction rope; 311. Traction blocking block; 312. Pressing clamp; 313. Fixing bolt; 314. Side-pressing operating frame; 315. Compacted anti-slip plate; 316. Multi-groove limiting plate; 4. Clamping multi-dampening mechanism; 401. Double-clamping high-friction ring; 402. Clamping combination frame; 403. Sliding limiting frame; 404. Clamping screw; 405. Compacting nut; 406. Pressure dividing fixing block; 407. Fixing pin; 408. Swing handling block; 409. Hydraulic damper; 410. Double-hole pressure-relieving block; 5. Double-sided UV-resistant insulating tube. Detailed Implementation
[0021] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0022] Example: Figure 1-12 As shown, the present invention provides a technical solution, a high-strength carbon fiber composite core soft aluminum type overhead conductor, including a central flexible insulating tube 1, one end of the central flexible insulating tube 1 is provided with an inner slow and soft pressure mechanism 2, an outer pull and adjustment mechanism 3 and a clamping multi-slow mechanism 4, and the outer end of the central flexible insulating tube 1 is provided with a double-section anti-ultraviolet insulating tube 5. The inner soft pressure mechanism 2 includes a central twisted load-bearing rope 201 disposed inside the central flexible insulating tube 1, a round flexible sleeve 202 sleeved on the outer end of the central twisted load-bearing rope 201, and a low friction flexible sheet 203 bonded to the outer end of the round flexible sleeve 202. A composite wire core 204 is twisted at the outer end of the low-friction flexible sheet 203. The composite wire core 204 is installed inside the middle flexible insulating tube 1 to achieve stable support and isolation protection. An inner insulating tube 205 is sleeved on the outer end of the composite wire core 204. An inner semiconducting sheet 206 is wound at equal intervals around the outer end of the inner insulating tube 205. The inner semiconducting sheet 206 has two layers to stabilize the internal protection. A metal shielding strip 207 is wound around the outer end of the inner semiconducting sheet 206. An anti-tension compaction filling tape 208 is wound around the outer end of the metal shielding strip 207. The outer end of the anti-tension compaction filling strip 208 is equidistantly bonded with a buffer combination frame 209. Two adjacent buffer combination frames 209 are engaged at one end, realizing the layer-by-layer engagement of multiple buffer combination frames 209, improving the stability of the joint processing of each component. Several heat insulation limiting sleeves 210 are equidistantly installed on the inner side of the buffer combination frame 209. Several heat insulation limiting sleeves 210 are embedded with a double cavity combined box 211. A fixed weight spring 212 is symmetrically installed at equal intervals inside the double cavity combined box 211. One end of the fixed weight spring 212 is snapped with a multi-slot swing block 213. The multi-slot swing block 213 is slidably installed inside the double cavity combined box 211. The longitudinal section of the multi-slot swing block 213 is arc-shaped to achieve steady sliding guidance and swing damping energy absorption buffer. The outer end of the buffer combination frame 209 is wrapped with an external heat dissipation strip 214. The inner end of the external heat dissipation strip 214 is attached to the outer end of the dual-cavity combined box 211 to achieve multi-position combined heat dissipation. The outer end of the external heat dissipation strip 214 is equidistantly laid with a multi-slot pressure buffer frame 215. The inner side of the multi-groove pressure buffer 215 is bonded with pressure-reducing flame-retardant sponge 216. One end of two adjacent multi-groove pressure buffer 215 is attached, and one end of two adjacent pressure-reducing flame-retardant sponges 216 is snapped together to achieve multi-group buffer linkage processing. Several spiral multi-groove frames 217 are equidistantly embedded at the outer end of the pressure-reducing flame-retardant sponge 216. Several spiral multi-groove frames 217 have diameter control and anti-tension strips 218 wound around their outer ends. The outer ends of the diameter control and anti-tension strips 218 are attached to the inner ends of the intermediate flexible insulating tube 1 to ensure multi-position compaction and internal clamping restriction, avoid loosening of the internal wire core due to bending and transportation, and improve the tightness of the overhead conductor. The outer ends of the intermediate flexible insulating tube 1 are bonded with heat insulation sheets 219.
[0023] The external extraction and adjustment mechanism 3 includes a split twisted rope 301 set inside the double-splitting UV-resistant insulating tube 5. The outer end of the split twisted rope 301 is sleeved with a triple multi-control support frame 302. The outer end of the heat insulation sheet 219 is attached to the inner end of the triple multi-control support frame 302 and the support limiting block 303 to achieve bidirectional heat insulation and temperature control treatment, avoiding the impact of the external low temperature environment on the internal battery cell operating environment. The longitudinal section of the triple multi-control support frame 302 is Y-shaped to achieve multi-directional synchronous linkage support treatment. Several load-bearing limiting blocks 303 are equidistantly bonded to the outer end of the three-link multi-control load-bearing frame 302, and several pressure-reducing air bags 304 are equidistantly bonded to the outer end of the three-link multi-control load-bearing frame 302 at the positions corresponding to the load-bearing limiting blocks 303. Several pressure-reducing air bags 304 are bonded to the outer ends of multi-groove limiting plates 316. One end of the multi-groove limiting plate 316 is bonded to one end of the bearing limiting block 303. The inner end of the pressure-reducing linkage plate 305 is attached to the outer end of the bearing limiting block 303, so as to realize multi-position segmented combination and positioning limiting treatment. The pressure-reducing linkage plates 305 are bonded to the outer ends of the multi-groove limiting plates 316 at equal intervals. The outer end of the pressure-relieving linkage plate 305 is wrapped with a flame-retardant high-tension strip 306, and the outer end of the flame-retardant high-tension strip 306 is sleeved with an inner protective insulating tube 307. A guide operating frame 308 is bonded to the outer end of the inner insulating tube 307, and an isolation soft pressure sleeve 309 is sleeved on one end of the guide operating frame 308. One end of the guide frame 308 is connected to an outwardly protruding traction rope 310, and one end of the outwardly protruding traction rope 310 is equidistantly fitted with traction blocking blocks 311. The outer end of the protruding pull rope 310 is fitted with a clamping clamp 312. The outer end of the clamping clamp 312 is fitted with a side-pressing operation frame 314 by a fixing bolt 313. The inner end of the side-pressing operation frame 314 is bonded with a compaction anti-slip plate 315. The protruding pull rope 310 is installed through one end of the double-section UV-resistant insulation tube 5. The inner end of the compaction anti-slip plate 315 is attached to the outer end of the double-section UV-resistant insulation tube 5 to achieve multi-segment pulling and tightness adjustment.
[0024] The split clamping multi-slow mechanism 4 includes a double-clamping high-friction ring 401 set on the outer end of the double-splitting UV-resistant insulating tube 5. The outer end of the double-clamping high-friction ring 401 is sleeved with a clamping combination frame 402. The two clamping combination frames 402 are connected by fixing bolts 313 and pressing nuts 405 to realize clamping combination processing and ensure the stability of fixed clamping. The outer end of the clamping assembly 402 is rotatably connected to the sliding limit frame 403. The cross-section of the sliding limit frame 403 is T-shaped, which allows the sliding limit frame 403 to be steadily pressed and aligned when connected to the clamping assembly 402. One end of the sliding limit frame 403 is connected to the clamping screw 404. One end of the clamping screw 404 is connected to a compressing nut 405 via a thread, and a pressure-dividing fixing block 406 is sleeved on the outer end of the clamping screw 404. The pressure-dividing fixing block 406 is installed between two sliding limit frames 403 to achieve steady pressure distribution and buffering. Both the clamping assembly frame 402 and the sliding limit frame 403 have a swing block 408 installed at one end by a fixing pin 407. The swing block 408 is inserted into one end of the clamping assembly frame 402 and the sliding limit frame 403 to improve the stability of swing alignment and large swing control. A hydraulic damper 409 is installed between the two swing blocks 408. A double-hole pressure-relieving block 410 is glued to one end of the clamping assembly frame 402.
[0025] The working principle and usage process of this invention are as follows: The multi-groove compression frame 215 and the compression-relieving flame-retardant sponge 216 are bent and compressed to one side, simultaneously compressed and bent in conjunction with the spiral multi-groove frame 217. During compression and bending, the grooves at various positions of the multi-groove compression frame 215 overlap each other, and the grooves of the spiral multi-groove frame 217 overlap synchronously. Compression is achieved in conjunction with the compression-relieving flame-retardant sponge 216, and diameter and overall shape control are achieved with the diameter-controlling anti-tension belt 218. This allows for significant internal folding and compression when the overhead conductor is bent, thereby reducing... The bending amplitude of the internal center stranded load-bearing rope 201 and composite core 204 is buffered by the pressure relief air bag 304 and the two sets of load-bearing limiting blocks 303. It is also pulled and limited by the multi-groove limiting plate 316 and the pressure relief linkage plate 305. It is also softly folded and linked with the guide operation frame 308 and the isolation soft pressure sleeve 309 to realize multi-segment synchronous bending linkage processing, expand the buffer control of the overhead conductor filling position, and thus reduce the damage to the internal power supply components of the overhead conductor caused by bending during transportation and production winding by using a two-segment buffer connection. During the overhead conductor laying, workers use traction equipment to move the overhead conductor along a pre-set route. A set of double-clamp high-friction rings 401 are attached to the outer end of the double-section UV-resistant insulating tube 5 on the outside of the overhead line. Then, the clamp assembly frame 402 is fitted and connected to the double-hole pressure relief block 410, ensuring that the double-clamp high-friction rings 401 on the inner side of the clamp assembly frame 402 are fitted and connected to the double-clamp high-friction rings 401 on the outer end of the double-section UV-resistant insulating tube 5. After fitting, the clamp assembly frame 402 is pressed and fixed using fixing bolts 313 and compacting nuts 405. After fixing, two sets of sliding restraint frames 403 are fitted onto the outer end of the clamp assembly frame 402. The pressure-reducing fixing block 406 is placed between the two sliding limit frames 403, and the clamping screw 404 is passed through the sliding limit frame 403, the pressure-reducing fixing block 406 and the overhead line platform. The clamping nut 405 is used to press and fix the sliding limit frame 403, the pressure-reducing fixing block 406 and the overhead line platform, thereby providing overhead support for the overhead conductor. Then, the processing swing blocks 408 at both ends of the hydraulic damper 409 are inserted between the sliding limit frame 403 and the pressure-reducing fixing block 406, and the fixing pin 407 is used to press and fix the processing swing blocks 408, the sliding limit frame 403 and the pressure-reducing fixing block 406, thereby fixing the overhead support part of the overhead conductor. After the overhead conductor is fixed, the staff pulls the outward-protruding pull rope 310 on the outside of the double-ended UV-resistant insulation tube 5. The outward-protruding pull rope 310 pulls the pull blocking block 311 along the guide operating frame 308 and the isolation soft pressure sleeve 309 to achieve the engagement of the pull blocking block 311 and the guide operating frame 308. Then, the clamping clamp 312 is pressed onto the outer end of the outward-protruding pull rope 310, and the compacted anti-slip plate 315 is attached to the outer end of the double-ended UV-resistant insulation tube 5. The side-pressing operating frame 314 is pressed onto one end of the clamping clamp 312. The clamping clamp 312 and the side-pressing operating frame 314 are pressed and fixed by the fixing bolt 313 and the compacting nut 405, thereby clamping and restricting the outward-protruding pull rope 310, providing lateral support to the outside of the overhead conductor, and strengthening it through internal fixed support to control the flexibility of the overhead conductor and ensure that the sag of the conductor can be reduced when it is suspended in a large span. During overhead support and operation, power is supplied through the composite core 204 inside the overhead conductor. During operation, the central stranded load-bearing rope 201 is isolated from the composite core 204 by the round flexible sleeve 202 and the low-friction flexible sheet 203. This prevents the aluminum in the composite core 204 from forming a potential difference with the carbon in the central stranded load-bearing rope 201, avoiding strong corrosion driving forces caused by potential differences, which could lead to electrochemical corrosion between the internal conductive core and the carbon fiber rope of the central support. Simultaneously, it reduces frictional losses from direct contact and minimizes the impact on the central stranded load-bearing rope of the support. In the event of rapid wear and tear of the load-bearing rope 201, the composite core 204 inside is supported by the center stranded load-bearing rope 201, the round flexible sleeve 202, and the low-friction flexible sheet 203. This ensures the flexibility of the overhead conductor itself and improves the overall support capacity of the conductor. In conjunction with the inner insulating tube 205, the double-layer inner semi-conductive sheet 206, the metal shielding strip 207, and the anti-tension compaction filling tape 208, the core is subjected to electromagnetic shielding, internal and external isolation, and edge compaction filling treatment, which reduces internal and external electromagnetic interference and ionization caused by gaps, and stabilizes the operation of the power supply inside the overhead conductor. The center and edges of the triple-linked multi-control bearing frame 302 are pulled and supported by the multi-group twisted rope 301, and the flexible insulating tube 1 of the middle partition is wrapped and supported by the bearing limiting block 303 and the pressure relief air bag 304. The carbon fiber rope support at the cable core position and the carbon fiber rope support of the entire filling layer inside the overhead conductor are reinforced to achieve multi-position force distribution and load-bearing pull, thereby improving the overall load-bearing capacity and support strength of the overhead conductor. The position between the pull blocking block 311 and the guide operation frame 308 is adjusted by the outward pull rope 310. The pull blocking block 311 and the guide operation frame 308 are combined to compact and adjust the outer end of the overhead conductor. The external flexibility is adjusted by the multi-section locking block and cable, and the internal force distribution is combined to reduce the overall sag of the conductor when it is laid in a large span. When an overhead conductor is continuously supplying power, it will sway to different amplitudes due to its own weight and the influence of the external environment. When the overall sway amplitude is small, the overhead conductor drives the double-clamp high-friction ring 401 and the clamp combination frame 402 to sway along the sliding limit frame 403. The clamp combination frame 402 pulls the swing block 408 and the hydraulic damper 409 to rotate and pull at the same time. The hydraulic damper 409 absorbs energy and buffers it. In conjunction with the double-clamp high-friction ring 401, they rub against each other to generate damping, realizing external energy absorption and buffering when the sway amplitude is small. It also avoids direct friction between the support structure and the insulation layer of the overhead conductor, reduces the probability of insulation damage, and extends the service life of the outer insulation layer of the overhead conductor. When the overhead conductor swings significantly, and the overall swing of the overhead conductor exceeds the limiting force of the fixed weight spring 212 on the multi-slot swing block 213, the multi-slot swing block 213 inside the overhead conductor swings along the double-cavity joint box 211. At this time, the multi-slot swing block 213 pushes the hydraulic oil in the double-cavity joint box 211 and squeezes the hydraulic oil. Through the squeezing damping, energy is absorbed. With the help of some hydraulic oil entering the double-cavity joint box 211 along the multi-slot swing block 213, the kinetic energy and inertia can be converted into heat energy. With the help of the external elastic expansion component, swings at different speeds are formed. Through the swings at different speeds, small-amplitude oscillations are formed inside the overhead conductor. Through the collision and small-amplitude torsion between the internal oscillation and the external swing, the kinetic energy of the swing is converted into heat energy, thereby realizing secondary energy consumption. By using the internal vibration damping and energy absorption buffer in different directions and irregularities, when the overhead conductor swings significantly, it can be combined with the external damping buffer component to slow down its swing speed and reduce its swing amplitude, so as to avoid the collision and entanglement of adjacent overhead conductors due to excessive swing. Meanwhile, during the buffering process, the heat insulation limiting sleeve 210 and the external heat dissipation strip 214 are used to perform directional heat conduction treatment on the positions of the buffer assembly frame 209 and the double cavity combined box 211 to avoid the heat generated by the damping from affecting the stable operation of the internal conductive components and support components. The external heat insulation sheet 219 is used for temperature control, and the heat dissipation area is expanded in the middle to stabilize the internal temperature and avoid the impact of external high temperature or low temperature on the operation of internal components.
[0026] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A high-strength carbon fiber composite core soft aluminum profile overhead conductor, comprising a flexible insulating tube in the middle (1), characterized in that: The flexible insulating tube (1) in the middle is provided with an inner slow pressure mechanism (2), an outer extraction and adjustment mechanism (3), a multi-squeezing mechanism (4), and a double-squeezing UV-resistant insulating tube (5) at one end. The inner pressure-relieving mechanism (2) includes a central stranded load-bearing rope (201), a composite wire core (204), and a buffer assembly frame (209) disposed inside the flexible insulating tube (1). One end of the buffer assembly frame (209) is provided with a double-cavity combined box (211) and a multi-groove pressure-relieving frame (215). One end of the double-cavity combined box (211) is provided with a fixed weight spring (212). One end of the fixed weight spring (212) is provided with a multi-groove swing block (213). One end of the multi-groove pressure-relieving frame (215) is provided with a pressure-relieving flame-retardant sponge (216). The external extraction and adjustment mechanism (3) includes a split twisted rope (301) and an inner protective insulation tube (307) disposed inside the double-splitting UV-resistant insulation tube (5). One end of the inner protective insulation tube (307) is provided with a guide operation frame (308), and one end of the guide operation frame (308) is provided with an outwardly protruding traction rope (310) and a traction blocking block (311). The split clamping multi-damper mechanism (4) includes a double-clamping high friction ring (401) and a processing swing block (408) disposed on the outer end of the double-splitting UV-resistant insulating tube (5). A hydraulic damper (409) is disposed on one end of the processing swing block (408).
2. The high-strength carbon fiber composite core soft aluminum profile overhead conductor according to claim 1, characterized in that, The outer end of the central twisted load-bearing rope (201) is fitted with a round flexible sleeve (202), and the outer end of the round flexible sleeve (202) is bonded with a low-friction flexible sheet (203). The composite core (204) is twisted and installed on the outer end of the low-friction flexible sheet (203), and the outer end of the composite core (204) is sleeved with an inner insulating tube (205). The inner insulating tube (205) is wound with an inner semiconducting sheet (206) at equal intervals on its outer end. The outer end of the inner semiconducting sheet (206) is wound with a metal shielding strip (207). The outer end of the metal shielding strip (207) is wound with an anti-tension compaction filling tape (208). The anti-tension compaction filling strip (208) is bonded to the buffer assembly frame (209). Several heat insulation limiting sleeves (210) are installed at equal intervals on the inner side of the buffer assembly frame (209). The heat insulation limiting sleeves (210) are fitted and connected to the double cavity combined box (211). The outer end of the buffer assembly frame (209) is wrapped with an external heat dissipation strip (214), and one end of the pressure-relieving flame-retardant sponge (216) is embedded with a spiral multi-groove frame (217). Several spiral multi-groove frames (217) are wound with diameter control anti-tension strips (218) on their outer ends, and the flexible insulating tube (1) in the middle is bonded with heat insulation sheet (219) on its outer end.
3. The high-strength carbon fiber composite core soft aluminum profile overhead conductor according to claim 2, characterized in that, The composite core (204) is installed inside the flexible insulating tube (1), and the inner semiconducting sheet (206) has two layers. The two adjacent buffer assembly frames (209) are engaged at one end.
4. The high-strength carbon fiber composite core soft aluminum profile overhead conductor according to claim 2, characterized in that, The multi-slot swing block (213) is slidably installed inside the dual-cavity combined box (211). The longitudinal section of the multi-slot swing block (213) is arc-shaped, and the inner end of the outer heat dissipation strip (214) is attached to the outer end of the dual-cavity combined box (211).
5. The high-strength carbon fiber composite core soft aluminum profile overhead conductor according to claim 2, characterized in that, Two adjacent multi-groove pressure relief frames (215) are attached at one end, two adjacent pressure relief flame retardant sponges (216) are snapped together at one end, and the outer end of the diameter control anti-tension strip (218) is attached to the inner end of the middle flexible insulating tube (1).
6. The high-strength carbon fiber composite core soft aluminum profile overhead conductor according to claim 1, characterized in that, One end of the split twisted rope (301) is snapped with a three-link multi-control bearing frame (302). Several bearing limiting blocks (303) are equidistantly bonded to the outer end of the three-link multi-control bearing frame (302). Several pressure-reducing air bags (304) are equidistantly bonded to the outer end of the three-link multi-control bearing frame (302) at the positions corresponding to the bearing limiting blocks (303). Several of the aforementioned pressure-reducing air bags (304) have multi-groove limiting plates (316) bonded to their outer ends, and pressure-reducing linkage plates (305) are bonded to their outer ends at equal intervals. The outer end of the pressure-relieving linkage plate (305) is wrapped with a flame-retardant high-tension strip (306), and the outer end of the flame-retardant high-tension strip (306) is sleeved with an inner protective insulating tube (307). One end of the guide operation frame (308) is fitted with an isolation soft pressure sleeve (309), and the outwardly protruding traction rope (310) is fitted and connected with the traction blocking block (311); The outer end of the protruding pull rope (310) is fitted with a clamping clip (312), and the outer end of the clamping clip (312) is fitted with a side-pressing operating frame (314) by a fixing bolt (313). The inner end of the side-pressing operating frame (314) is bonded with a compacted anti-slip plate (315).
7. A high-strength carbon fiber composite core soft aluminum profile overhead conductor according to claim 6, characterized in that, The outer end of the heat insulation sheet (219) is attached to the inner end of the triple multi-control support frame (302) and the support limiting block (303). The longitudinal section of the triple multi-control support frame (302) is Y-shaped, and one end of the multi-groove limiting sheet (316) is bonded to one end of the support limiting block (303).
8. A high-strength carbon fiber composite core soft aluminum profile overhead conductor according to claim 6, characterized in that, The inner end of the pressure-relieving linkage plate (305) is attached to the outer end of the bearing limiting block (303), the protruding pull rope (310) is installed through one end of the double-section UV-resistant insulating tube (5), and the inner end of the compacted anti-slip plate (315) is attached to the outer end of the double-section UV-resistant insulating tube (5).
9. A high-strength carbon fiber composite core soft aluminum profile overhead conductor according to claim 1, characterized in that, The split clamping multi-slow mechanism (4) includes a double-clamping high friction ring (401) disposed on the outer end of the double-splitting UV-resistant insulating tube (5), and a clamping combination frame (402) is sleeved on the outer end of the double-clamping high friction ring (401). The outer end of the clamping assembly (402) is rotatably connected to a sliding limit frame (403), and one end of the sliding limit frame (403) is connected through a clamping screw (404). One end of the clamping screw (404) is connected to a clamping nut (405) by a thread, and a pressure fixing block (406) is sleeved on the outer end of the clamping screw (404). One end of each of the clamping assembly (402) and the sliding limit frame (403) is equipped with a processing swing block (408) by a fixing pin (407), and a hydraulic damper (409) is installed between the two processing swing blocks (408). A double-hole pressure relief block (410) is glued to one end of the clamping assembly frame (402). The two clamping frames (402) are connected by fixing bolts (313) and compaction nuts (405), and the cross-section of the sliding limit frame (403) is T-shaped.
10. A high-strength carbon fiber composite core soft aluminum profile overhead conductor according to claim 9, characterized in that, The pressure-dividing fixing block (406) is installed between the two sliding limit frames (403), the processing swing block (408) is inserted and installed at one end of the clamping assembly frame (402), and the processing swing block (408) is inserted and installed at one end of the sliding limit frame (403).
