A waterproof mobile phone
By integrating a high-sensitivity thermal imaging module and an innovative heat dissipation and sealing structure into the rugged phone, the functional deficiencies and battery life issues of rugged phones in extreme environments have been solved. Professional-grade infrared detection and multi-mode adaptation have been achieved, improving the practicality and durability of the device.
Patent Information
- Application Number
- CN202611414987.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-09-12
- Publication Date
- 2026-11-06
Smart Images

Figure CN123055820A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of thermal imaging detection technology, specifically to a rugged mobile phone. Background Technology
[0002] In special operational environments such as industrial inspection, fire rescue, and outdoor exploration, traditional thermal imaging inspection equipment mainly suffers from the following technical limitations: Portability issues: Professional thermal imagers are usually bulky and need to be carried separately. While existing rugged phones have protective features, they lack professional temperature detection capabilities. External thermal imaging modules connect via USB / Bluetooth, which suffer from issues such as easily damaged interfaces and unstable connections. In humid or vibrating environments, the failure rate can be as high as 32%. Environmental adaptability defects: Ordinary thermal imaging equipment will have a startup delay in environments below -10℃, and the dustproof and waterproof rating is mostly only IP54, which cannot meet the requirements of dust / water mist environments. Existing tri-proof mobile phones with integrated thermal imaging solutions will show increased image noise after 30 minutes of continuous operation due to insufficient heat dissipation design. Functionality limitation: Most products on the market use a single sensor + fixed algorithm architecture, which cannot adapt to complex scenarios. Industrial users need to carry both visible light cameras and thermal imagers, resulting in equipment redundancy. Battery life bottleneck: In traditional solutions, the power consumption of thermal imaging modules is generally >2W, which reduces the battery life of rugged phones by more than 60%. Existing power management mostly adopts a simple step-down design, which may result in false battery level reports in low-temperature environments. Data silos: Most devices lack real-time data sharing capabilities, requiring manual compilation of thermal imaging data during field operations. Summary of the Invention
[0003] Therefore, the present invention provides a rugged mobile phone to solve the above-mentioned problems.
[0004] This invention provides the following technical solution: a rugged mobile phone, comprising: The rugged phone body is waterproof, dustproof, and drop-proof. A thermal imaging module is integrated inside the rugged phone body and is used to collect thermal imaging data of the environment. The main control chip is connected to the thermal imaging module and is used to process thermal imaging data and generate thermal imaging images. A display module is used to display the thermal imaging image; A sealing structure is provided to ensure the isolation of the thermal imaging module from the external environment and to ensure the effective acquisition of thermal imaging data. A heat dissipation component is used to balance the heat generation of the thermal imaging module with the sealing requirements of the rugged phone. A power management module is provided to optimize the power consumption of the thermal imaging module and to extend the battery life of the rugged phone.
[0005] As a preferred embodiment of the present invention, the thermal imaging module includes: A temperature-sensitive lens, made of a highly sensitive material, is used to capture infrared radiation in the environment; A thermal imaging sensor, connected to the temperature-sensing lens, is used to convert infrared radiation into electrical signals; A signal processing unit is used to perform preliminary processing on electrical signals and transmit them to the main control chip.
[0006] As a preferred embodiment of the present invention, the sealing structure includes: A multi-layer waterproof rubber ring is provided at the interface between the thermal imaging module and the rugged phone body; A breathable membrane is used to balance the internal air pressure with the external environment while preventing moisture from entering. A metal shielding layer is used to reduce the impact of external electromagnetic interference on thermal imaging data.
[0007] As a preferred embodiment of the present invention, the heat dissipation component includes: A thermally conductive copper pipe connects the thermal imaging module to the phone casing, and is used to quickly conduct heat. Heat dissipation fins, which are disposed inside the phone casing, are used to dissipate heat; A temperature sensor is used to monitor the temperature of the thermal imaging module in real time and adjust the heat dissipation efficiency according to the temperature.
[0008] As a preferred embodiment of the present invention, the power management module includes: A dynamic power consumption adjustment unit is used to adjust the power supply according to the working status of the thermal imaging module. A backup battery, specifically designed to power the thermal imaging module, ensures that critical tasks can still be completed even when the battery is low. Energy-saving mode, which is used to reduce the power consumption of the thermal imaging module when it is not in operation.
[0009] As a preferred embodiment of the present invention, the rugged phone body further includes: The multi-mode switching function allows users to freely switch between normal shooting mode and thermal imaging mode through the software interface; A data storage module, which is used to store thermal imaging images and their associated environmental data; An external interface that supports data exchange or charging functions with other devices; An audible and visual alarm module, which is used to issue an alarm when abnormal high or low temperatures are detected; A positioning module is used to record the geographical location information of thermal imaging data.
[0010] As a preferred embodiment of the present invention, the environmental adaptation unit includes: A temperature and humidity sensor, used to detect the temperature and humidity of the external environment; An adaptive algorithm is used to dynamically adjust operating parameters based on temperature and humidity data.
[0011] As a preferred embodiment of the present invention, the rugged phone body is made of a reinforced metal frame and shockproof materials. The internal structure of the rugged phone body has a buffer structure to reduce the impact of drops or shocks on the thermal imaging module. The display module supports touch operation and provides real-time annotation of thermal imaging images. The temperature measurement error of the thermal imaging module is controlled within ±3℃. The main control chip adopts a low-power design and is used for intelligent analysis and prediction of thermal imaging data. The rugged phone body has a detachable protective shell. The thermal imaging module supports multispectral imaging. The system of the rugged phone body supports remote firmware updates via software upgrades. The rugged phone body has an anti-accidental touch button. The lens of the thermal imaging module is made of wear-resistant materials. The system of the rugged phone body supports a team collaboration mode.
[0012] Compared with the prior art, the beneficial effects of the present invention are: This invention achieves professional-grade infrared detection through a built-in thermal imaging module, enabling ordinary rugged phones to possess professional capabilities such as temperature monitoring and heat source location, expanding their application value in fields such as industrial inspection and fire rescue. The multi-mode switching design meets the needs of different scenarios, improving the device's practicality and adaptability. The innovative sealed heat dissipation system effectively solves the contradiction between sealing and heat dissipation in traditional designs, ensuring long-term stable operation in harsh environments. The reinforced shockproof structure and modular design significantly improve the device's durability and ease of maintenance. Intelligent power management and environmental adaptation systems greatly improve the outdoor user experience. AI temperature analysis, geographic labeling, and other intelligent functions enhance work efficiency. The team collaboration mode supports multi-device data sharing, making it particularly suitable for team operations. The integrated design avoids the additional costs of external devices, the modular structure reduces maintenance costs, and remote software upgrades extend the device's technical lifespan. Overall, the cost of use is reduced by more than 40% compared to traditional solutions. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 For the present invention Figure 1 A schematic diagram of the overall structure of the [company / organization]. Figure 3 For the present invention Figure 2 A schematic diagram of a local structure in the image; Figure 4 For the present invention Figure 1 A schematic diagram of a local structure in the image; Figure 5 This is a schematic diagram of the thermal imaging system module of the present invention; Figure 6 This is a schematic diagram of the heat dissipation system of the present invention; Figure 7 This is a schematic diagram of the sealing system of the present invention; Figure 8 This is a schematic diagram of the functional module system of the present invention.
[0014] In the image: 1. Rugged phone body; 2. Thermal imaging module; 3. Main control chip; 4. Display module; 5. Sealed structure; 6. Heat dissipation component; 7. Power management module. Detailed Implementation
[0015] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0016] Please see Figures 1-8 The technical solution provided by the present invention specifically includes the following embodiments: Example: A rugged phone, comprising: Rugged phone body 1, which is waterproof, dustproof and drop-proof; Thermal imaging module 2 is integrated inside the rugged phone body 1 and is used to collect thermal imaging data of the environment. Main control chip 3 is connected to thermal imaging module 2. Main control chip 3 is used to process thermal imaging data and generate thermal imaging images. Display module 4 is used to display thermal imaging images; The sealing structure 5 is used to ensure the isolation of the thermal imaging module 2 from the external environment and to ensure the effective acquisition of thermal imaging data. Heat dissipation component 6 is used to balance the heat generation of thermal imaging module 2 with the sealing requirements of rugged phones. Power management module 7 is used to optimize the power consumption of thermal imaging module 2 and to extend the battery life of rugged phones. This rugged phone includes a rugged phone body 1, a thermal imaging module 2, a main control chip 3, a display module 4, a sealed structure 5, a heat dissipation component 6, and a power management module 7. The rugged phone body 1 is made of high-strength materials to ensure waterproof, dustproof, and drop-proof performance. The thermal imaging module 2 is integrated inside the phone, collecting infrared radiation through a temperature-sensing lens and converting it into electrical signals. The main control chip 3 processes the data and generates thermal images, and the display module 4 is used to view the images in real time. The sealed structure 5 prevents moisture and dust from entering, the heat dissipation component 6 optimizes thermal management, and the power management module 7 reduces power consumption and extends battery life. By integrating thermal imaging capabilities, it is suitable for extreme environments such as industrial inspection and fire rescue. The sealed structure ensures waterproof and dustproof protection without affecting thermal imaging performance. The heat dissipation components balance sealing performance and heat dissipation requirements to prevent the equipment from overheating. The power management module optimizes energy consumption and increases outdoor usage time. The thermal imaging module 2 captures ambient infrared radiation, converts it into an electrical signal, and transmits it to the main control chip 3 for processing into a visual image and display. The sealing structure 5 uses multi-layer waterproof rubber rings and breathable membranes to ensure sealing without affecting heat dissipation. The heat dissipation component 6 quickly dissipates heat through heat-conducting copper pipes and heat dissipation fins, and the temperature sensor dynamically adjusts the heat dissipation efficiency. The power management module 7 adjusts the power supply mode according to the usage scenario to reduce standby power consumption.
[0017] Thermal imaging module 2 includes: Thermosensitive lenses are made of highly sensitive materials and are used to capture infrared radiation in the environment. A thermal imaging sensor, connected to a temperature-sensing lens, is used to convert infrared radiation into electrical signals. The signal processing unit is used to perform preliminary processing on the electrical signals and transmit them to the main control chip 3; The thermal imaging module 2 includes a temperature-sensing lens, a thermal imaging sensor, and a signal processing unit. The temperature-sensing lens uses a high-sensitivity material such as chalcogenide glass, which can capture minute temperature changes. The thermal imaging sensor, such as an uncooled infrared focal plane array, converts infrared radiation into electrical signals. The signal processing unit performs noise reduction and enhancement processing before transmitting the signals to the main control chip 3. The high-sensitivity temperature-sensing lens improves the temperature measurement accuracy to within ±3℃, the signal processing unit optimizes data quality and reduces environmental interference, and the modular design facilitates maintenance and upgrades. Infrared radiation penetrates the temperature-sensing lens and is converted into an electrical signal by the thermal imaging sensor. The signal processing unit filters and amplifies the signal to ensure data accuracy before transmitting it to the main control chip 3 for image synthesis.
[0018] Sealing structure 5 includes: Multi-layer waterproof rubber ring, which is set at the interface between thermal imaging module 2 and rugged phone body 1; Breathable membranes are used to balance internal air pressure with the external environment while preventing moisture from entering. Metal shielding layer, used to reduce the impact of external electromagnetic interference on thermal imaging data; The sealing structure 5 includes multiple waterproof rubber rings such as silicone sealing rings, breathable membranes such as ePTFE membranes, and metal shielding layers; the waterproof rubber rings are installed at the interface between the thermal imaging module 2 and the mobile phone, the breathable membrane balances the internal and external air pressure, and the metal shielding layer reduces electromagnetic interference. IP68 protection is ensured by multiple waterproof gaskets, breathable membranes prevent condensation and extend equipment life, and metal shielding layer enhances anti-interference capability. The waterproof rubber ring forms a sealed barrier after compression, the breathable membrane allows air exchange but blocks water vapor, and the metal shielding layer absorbs electromagnetic waves to avoid signal interference.
[0019] Heat dissipation component 6 includes: The thermally conductive copper pipe connects the thermal imaging module 2 to the phone casing and is used to quickly conduct heat. Heat dissipation fins are located inside the phone's casing to dissipate heat. Temperature sensor: The temperature sensor is used to monitor the temperature of thermal imaging module 2 in real time and adjust the heat dissipation efficiency according to the temperature. The heat dissipation component 6 includes a heat-conducting copper pipe, heat dissipation fins, and a temperature sensor; the copper pipe connects the thermal imaging module 2 and the outer shell, the fins increase the heat dissipation area, and the temperature sensor regulates the heat dissipation efficiency in real time. Performance degradation is avoided through efficient thermal design, and energy consumption is saved through dynamic heat dissipation adjustment. Heat is conducted to the heat sink fins through copper pipes, and the temperature sensor triggers the fan or reduces power consumption to maintain a stable temperature.
[0020] Power management module 7 includes: Dynamic power consumption adjustment unit, which is used to adjust the power supply according to the working status of thermal imaging module 2; A backup battery is provided to power the thermal imaging module 2, ensuring that critical tasks can still be completed when the battery is low. Energy-saving mode, which is used to reduce the power consumption of thermal imaging module 2 when it is not in operation; Power management module 7 includes a dynamic power consumption adjustment unit, a backup battery, and an energy-saving mode; the dynamic adjustment switches the power supply mode according to the usage scenario, the backup battery is dedicated to the thermal imaging module 2, and the energy-saving mode reduces power consumption when idle; With extended battery life, it is suitable for outdoor use, and a backup battery ensures uninterrupted critical missions. The dynamic adjustment unit monitors the load and switches between high and low power consumption modes; the backup battery takes over power supply when the main battery is low; and the energy-saving mode disables unnecessary functions.
[0021] The rugged phone body 1 also includes: The multi-mode switching function allows users to freely switch between normal shooting mode and thermal imaging mode through the software interface; Data storage module, used to store thermal imaging images and their associated environmental data; External interface, which supports data exchange or charging functions with other devices; The audible and visual alarm module is used to issue an alarm when abnormal high or low temperatures are detected. The positioning module is used to record the geographic location information of the thermal imaging data; The rugged phone body 1 includes a multi-mode switching, data storage, external interface, sound and light alarm, and positioning module; users can switch between normal / thermal imaging mode, store and export data, the alarm module indicates abnormal temperature, and the positioning module records geographical location; By integrating multiple functions, usability is enhanced, and audible and visual alarms improve security; The main control chip 3 controls the switching of control modes, the data storage module such as flash memory saves images and GPS data, and the audible and visual alarm is triggered when an abnormal temperature is detected.
[0022] The environmental adaptation unit includes: Temperature and humidity sensor: A temperature and humidity sensor is used to detect the temperature and humidity of the external environment. Adaptive algorithms are used to dynamically adjust operating parameters based on temperature and humidity data. The temperature and humidity sensor detects environmental parameters, and the adaptive algorithm adjusts the sensitivity, resolution, and temperature range of the thermal imaging module 2. Through adaptive optimization, it adapts to different environments; Temperature and humidity sensors collect data in real time, and algorithms dynamically adjust thermal imaging parameters to ensure measurement accuracy.
[0023] The rugged phone body 1 is made of reinforced metal frame and shockproof material. The internal buffer structure of the rugged phone body 1 is used to reduce the impact of drops or impacts on the thermal imaging module 2. The display module 4 supports touch operation and provides real-time annotation function for thermal imaging images. The temperature measurement error of the thermal imaging module 2 is controlled within ±3℃. The main control chip 3 adopts a low power consumption design and is used for intelligent analysis and prediction of thermal imaging data. The rugged phone body 1 has a detachable protective shell. The thermal imaging module 2 supports multispectral imaging. The system of the rugged phone body 1 supports remote firmware updates through software upgrades. The rugged phone body 1 has an anti-accidental touch button. The lens of the thermal imaging module 2 is made of wear-resistant material. The system of the rugged phone body 1 supports team collaboration mode. The rugged phone body 1 uses a metal frame and shockproof materials, and the internal buffer structure reduces the impact of impact; the display module 4 supports touch annotation, the main control chip 3 integrates AI algorithm to analyze data, the thermal imaging module 2 supports multispectral imaging, and the system can be remotely upgraded. Durability is enhanced through drop-resistant design, and data processing capabilities are improved through AI analysis; Buffer structures such as silicone pads absorb impact energy, AI algorithms identify temperature anomalies, and multispectral imaging fuses visible light and infrared data.
[0024] This invention proposes a rugged phone that, through innovative structural design and functional integration, successfully solves the technical challenges of existing rugged phones in special environments, such as insufficient functionality, the contradiction between heat dissipation and sealing, and limited battery life. This solution has the following outstanding features and advantages: Employing a modular integrated design, this device seamlessly integrates a high-performance thermal imaging system (temperature measurement accuracy ±3℃) into the rugged phone architecture, overcoming the technical bottlenecks of poor portability in traditional external devices and difficult heat dissipation in built-in devices. Its unique sealing-heat dissipation collaborative system achieves efficient heat dissipation (temperature difference controlled within ±5℃) under completely sealed conditions through a combination of multi-layer waterproof gaskets (IP68 protection), ePTFE breathable membrane, and copper tube heat-conducting fins. The intelligent power management system employs dynamic power consumption adjustment and a dedicated backup battery for dual protection, extending the continuous working time of thermal imaging to over 8 hours. The multi-mode collaborative working system supports free switching between three imaging modes: visible light, thermal imaging, and multispectral (3-5μm / 8-14μm bands). The intelligent environmental adaptation system transmits temperature and humidity data... Featuring a sensor and adaptive algorithm, this device automatically optimizes imaging parameters to adapt to extreme environments ranging from -20℃ to 60℃. Equipped with professional-grade data processing capabilities, including AI temperature analysis and early warning, geographic information annotation, and team data sharing, it utilizes a composite shockproof structure with a metal frame and buffer layer. A hexahedral silicone cushioning design allows the device to withstand a 2-meter drop impact. Anti-accidental button presses and a glove operation mode ensure reliable operation in harsh environments. The thermal imaging resolution reaches 640×512@25Hz, the temperature measurement range is -20℃ to 550℃ (expandable to 1500℃), the continuous operating temperature is -30℃ to 60℃, the waterproof rating is IP68 (2 meters / 1 hour), and the dustproof rating is IP6X.
[0025] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the invention.
Claims
1. A rugged mobile phone, characterized in that: include: The rugged phone body (1) is waterproof, dustproof and drop-proof. Thermal imaging module (2), the thermal imaging module (2) is integrated inside the body (1) of the rugged phone, the thermal imaging module (2) is used to collect thermal imaging data of the environment; The main control chip (3) is connected to the thermal imaging module (2) and is used to process thermal imaging data and generate thermal imaging images. Display module (4), the display module (4) is used to display the thermal imaging image; A sealing structure (5) is used to ensure the isolation of the thermal imaging module (2) from the external environment and to ensure the effective acquisition of thermal imaging data. Heat dissipation component (6), the heat dissipation component (6) is used to balance the heat generation of the thermal imaging module (2) and the sealing requirements of the rugged phone; The power management module (7) is used to optimize the power consumption of the thermal imaging module (2) and to extend the battery life of the rugged phone.
2. A rugged phone according to claim 1, characterized in that: The thermal imaging module (2) includes: A temperature-sensitive lens, made of a highly sensitive material, is used to capture infrared radiation in the environment; A thermal imaging sensor, connected to the temperature-sensing lens, is used to convert infrared radiation into electrical signals; The signal processing unit is used to perform preliminary processing on the electrical signal and transmit it to the main control chip (3).
3. A rugged phone according to claim 1, characterized in that: The sealing structure (5) includes: A multi-layer waterproof rubber ring is provided at the interface between the thermal imaging module (2) and the rugged mobile phone body (1); A breathable membrane is used to balance the internal air pressure with the external environment while preventing moisture from entering. A metal shielding layer is used to reduce the impact of external electromagnetic interference on thermal imaging data.
4. A rugged phone according to claim 1, characterized in that: The heat dissipation component (6) includes: A thermally conductive copper pipe is used to quickly conduct heat, connecting the thermal imaging module (2) to the mobile phone casing. Heat dissipation fins, which are disposed inside the phone casing, are used to dissipate heat; A temperature sensor is used to monitor the temperature of the thermal imaging module (2) in real time and adjust the heat dissipation efficiency according to the temperature.
5. A rugged phone according to claim 1, characterized in that: The power management module (7) includes: A dynamic power consumption adjustment unit is used to adjust the power supply according to the working state of the thermal imaging module (2); A backup battery is provided to power the thermal imaging module (2) to ensure that critical tasks can still be completed when the battery is low. Energy-saving mode, which is used to reduce the power consumption of the thermal imaging module (2) when it is not in operation.
6. A rugged phone according to claim 1, characterized in that: The rugged phone body (1) also includes: The multi-mode switching function allows users to freely switch between normal shooting mode and thermal imaging mode through the software interface; A data storage module, which is used to store thermal imaging images and their associated environmental data; An external interface that supports data exchange or charging functions with other devices; An audible and visual alarm module, which is used to issue an alarm when abnormal high or low temperatures are detected; A positioning module is used to record the geographical location information of thermal imaging data.
7. A rugged phone according to claim 6, characterized in that: The environmental adaptation unit includes: A temperature and humidity sensor, used to detect the temperature and humidity of the external environment; An adaptive algorithm is used to dynamically adjust operating parameters based on temperature and humidity data.
8. A rugged phone according to claim 1, characterized in that: The rugged phone body (1) is made of reinforced metal frame and shockproof material. The rugged phone body (1) has a buffer structure inside. The buffer structure is used to reduce the impact of drops or impacts on the thermal imaging module (2). The display module (4) supports touch operation and provides real-time annotation function for thermal imaging images. The temperature measurement error of the thermal imaging module (2) is controlled within ±3℃. The main control chip (3) adopts a low power consumption design. The main control chip (3) is used for intelligent analysis and prediction of thermal imaging data. The rugged phone body (1) has a detachable protective shell. The thermal imaging module (2) supports multispectral imaging. The system of the rugged phone body (1) supports remote firmware updates through software upgrades. The rugged phone body (1) has an anti-accidental touch button. The lens of the thermal imaging module (2) is made of wear-resistant material. The system of the rugged phone body (1) supports team collaboration mode.
