Fire extinguisher cylinder welding equipment
By setting up limit plates and avoidance grooves in the welding equipment, combined with the use of magnets and sensors, the problem of falling off of the cylinder cover and bottom of the cylinder is solved, the stability and quality of welding are improved, and the impact force when the cylinder falls down is reduced.
Patent Information
- Application Number
- CN202420112787.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-17
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-01-17
AI Technical Summary
During welding, existing welding equipment can easily disengage from the end of the cylinder body, affecting the welding quality.
A welding device including a clamping mechanism and a feeding mechanism is designed. By setting a limiting plate and a avoiding groove, the cylinder cover and bottom of the cylinder are prevented from falling off during movement, and the stability of the cylinder is increased by magnets, and the sensor is used to detect and Controls the movement of each mechanism.
It effectively prevents the cylinder cover and bottom from falling off during welding, improves the stability and quality of welding, and reduces the impact force when the cylinder falls on the discharge plate.
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Figure CN222133865U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding equipment, in particular to a fire extinguisher cylinder welding device. Background Art
[0002] The cylinder of a fire extinguisher includes a cylinder body, a cylinder cover and a cylinder bottom. When making the cylinder body of a fire extinguisher, first buckle the cylinder cover and the cylinder bottom at both ends of the cylinder body to assemble the cylinder body, and then place the cylinder body on a welding device, and the welding device welds the cylinder cover and the cylinder bottom to the cylinder body.
[0003] The existing welding equipment refers to the patent with application number CN2022113277943, which includes a clamping mechanism, a feeding mechanism and a welding mechanism. When working, the cylinder to be welded is placed on the feeding mechanism, the feeding mechanism transports the cylinder to the clamping mechanism, the clamping mechanism clamps the cylinder, and the welding mechanism welds the cylinder cover and the cylinder bottom to the cylinder. Among them, the feeding mechanism includes a bracket that can support both ends of the cylinder. The existing bracket only supports the lower side of the cylinder, but lacks the restraint on the two ends of the cylinder. When the bracket moves, the cylinder cover and the cylinder bottom are easy to detach from the end of the cylinder, thereby affecting the later welding. Utility Model Content
[0004] The utility model provides a fire extinguisher cylinder welding device to solve the defect that the cylinder cover and the cylinder bottom are easily separated from the cylinder body end during welding in the existing welding equipment. When the feeding mechanism conveys the cylinder body, the cylinder cover and the cylinder bottom are not easy to fall off from the cylinder body end.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A fire extinguisher cylinder welding device, comprising: a welding mechanism, a clamping mechanism, and a feeding mechanism; the clamping mechanism comprises two actuators arranged opposite to each other, a processing area is formed between the actuators, and the welding mechanism is located above the processing area; the actuator comprises a base, a sliding seat, a clamping block, a first driving mechanism, and a second driving mechanism, the sliding seat is slidably connected to the upper side of the base, the clamping block is arranged on a side of the sliding seat close to the processing area, the first driving mechanism is arranged on the sliding seat and can drive the clamping block to rotate, and the second driving mechanism is arranged on the base and can drive the sliding seat close to or away from the processing area; the feeding mechanism It includes a lifting seat, a moving seat, a bracket, a limit plate, a third driving mechanism and a fourth driving mechanism. The lifting seat is located at one side of the processing area. The third driving mechanism can drive the lifting seat to move up and down. The moving seat is slidably connected to the upper side of the lifting seat. The fourth driving mechanism is arranged on the lifting seat and can drive the moving seat to approach or move away from the processing area. Two brackets are installed on the upper side of the moving seat to support the two ends of the cylinder body. The limit plate is vertically installed on the outer side of the bracket to prevent the cylinder cover or the cylinder bottom from detaching from the end of the cylinder body. The inner side of the clamping block is provided with an avoidance groove that can avoid the limit plate, and the avoidance groove runs through the lower side of the clamping block.
[0007] Through the above arrangement, when the feeding mechanism conveys the cylinder, the limit plate can block the cylinder cover and the cylinder bottom to prevent the cylinder cover and the cylinder bottom from falling off from the two ends of the cylinder body and falling apart when the cylinder moves; when the clamping block clamps the two ends of the cylinder, the avoidance groove can prevent interference between the limit plate and the clamping block; the avoidance groove runs through the lower side of the clamping block, so that the limit plate can leave the clamping block downward.
[0008] Furthermore, the welding equipment also includes: a discharge plate, which is arranged in the processing area, the discharge plate is lower than the clamping block, and the discharge plate is inclined so as to receive and guide the falling cylinder, and the lower end of the discharge plate is inclined away from the feeding mechanism.
[0009] Through the above arrangement, after the cylinder falls, the discharge plate can lead the cylinder out.
[0010] Furthermore, a groove capable of avoiding the bracket is provided on one side of the discharge plate close to the loading mechanism.
[0011] Through the above arrangement, the distance between the discharge plate and the cylinder can be reduced, and the impact force on the cylinder when the cylinder falls onto the discharge plate can be reduced.
[0012] Furthermore, the clamping mechanism also includes: a frame, a base is arranged on the upper side of both ends of the frame, the processing area is located above the middle of the frame, and the loading mechanism is located on one side of the middle of the frame.
[0013] Furthermore, the feeding mechanism also includes: a first track and a mounting frame; the first track is vertically installed on one side of the frame, and the lifting seat is slidably connected to the first track; the mounting frame is installed at the lower end of the first track, and the third driving mechanism is installed on the mounting frame.
[0014] Through the above arrangement, the first track can make the lifting seat more stable during movement, and the mounting frame is convenient for mounting the third driving mechanism.
[0015] Furthermore, the first driving mechanism includes: a rotating shaft, a driven pulley, a motor, a driving pulley, a belt, a first sensor, and a detection block; the rotating shaft horizontally passes through the sliding seat and is rotatably connected to the sliding seat, and the clamping block is coaxially installed at one end of the rotating shaft; the driven pulley is coaxially installed at the other end of the rotating shaft; the motor is installed at the upper end of the sliding seat; the driving pulley is installed on the output end of the motor; the belt is installed between the driving pulley and the driven pulley; the first sensor is installed on one side of the base; the detection block is fixedly connected to the driven pulley, the first sensor faces the detection block, and the first sensor detects the detection block to control the motor to stop.
[0016] Through the above arrangement, the motor drives the clamping block to rotate through the driving pulley, belt, driven pulley and rotating shaft; the first sensor can detect the detection block, which is convenient for stopping the driven pulley, so that the clamping block can rotate back to the initial angle after each welding.
[0017] Furthermore, the welding mechanism includes: a mounting plate, an adjusting frame, a welding gun, and an adjusting screw; the mounting plate is vertically mounted on the upper end of the sliding seat; the adjusting frame is slidingly connected to the upper end of the mounting plate; the welding gun is mounted on the adjusting frame; the adjusting screw is rotatably connected to the mounting plate, the adjusting screw is threadably connected to the adjusting frame, and the adjusting screw is rotated to adjust the welding position of the welding gun.
[0018] Through the above arrangement, it is convenient to adjust the position of the welding gun by adjusting the screw rod so as to weld cylinders of different models.
[0019] Furthermore, the welding equipment also includes: a magnet, which is arranged at the upper end of the bracket and can adsorb the cylinder body.
[0020] Through the above arrangement, the stability of the cylinder during movement can be further increased.
[0021] Furthermore, it is characterized in that the welding equipment also includes: a second sensor for detecting the barrel and a third sensor for detecting the limit plate, the second sensor is installed on the frame through a bracket, an avoidance hole is provided on the movable seat, the second sensor is arranged below the avoidance hole, the detection direction of the second sensor is upward, and the third sensor is installed on the bracket.
[0022] Through the above arrangement, the second sensor can detect the barrel to start the feeding mechanism, and the third sensor can detect the limit plate to allow the movable seat to smoothly retreat to the initial position under the action of the fourth driving mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 Schematic diagram of a welding device according to an embodiment.
[0024] Figure 2 It is a front view of the welding equipment of the embodiment.
[0025] Figure 3 for Figure 2 AA section view.
[0026] Figure 4 This is a schematic diagram of the feeding mechanism conveying the cylinder to the clamping mechanism.
[0027] Figure 5 It is a schematic diagram when the cylinder moves between the clamping blocks. DETAILED DESCRIPTION
[0028] The technical solution of the utility model is further specifically described below through embodiments and in conjunction with the accompanying drawings.
[0029] See also Figures 1 to 5A fire extinguisher cylinder welding device, comprising: a welding mechanism 3, a clamping mechanism, and a feeding mechanism 5; the clamping mechanism comprises two oppositely arranged actuators 4, a processing area 6 is formed between the actuators 4, and the welding mechanism 3 is located above the processing area 6; the actuator 4 comprises a base 41, a sliding seat 42, a clamping block 43, a first driving mechanism 44 and a second driving mechanism 45, the sliding seat 42 is slidably connected to the upper side of the base 41, the clamping block 43 is arranged on the side of the sliding seat 42 close to the processing area 6, the first driving mechanism 44 is arranged on the sliding seat 42 and can drive the clamping block 43 to rotate, and the second driving mechanism 45 is arranged on the base 41 and can drive the sliding seat 42 to approach or move away from the processing area 6; the feeding mechanism 5 comprises a lifting mechanism The lifting seat 51, the movable seat 52, the bracket 53, the limit plate 54, the third driving mechanism 55 and the fourth driving mechanism 56, the lifting seat 51 is located on one side of the processing area 6, the third driving mechanism 55 can drive the lifting seat 51 to move up and down, the movable seat 52 is slidably connected to the upper side of the lifting seat 51, the fourth driving mechanism 56 is arranged on the lifting seat 51 and can drive the movable seat 52 to approach or move away from the processing area 6, two brackets 53 are installed on the upper side of the movable seat 52 to support the two ends of the cylinder body, the limit plate 54 is vertically installed on the outer side of the bracket 53 to prevent the cylinder cover or the cylinder bottom from detaching from the end of the cylinder body, and the inner side of the clamping block 43 is provided with an avoidance groove 431 that can avoid the limit plate 54, and the avoidance groove 431 runs through the lower side of the clamping block 43.
[0030] Through the above arrangement, when the feeding mechanism 5 conveys the cylinder, the limit plate 54 can block the cylinder cover and the cylinder bottom to prevent the cylinder cover and the cylinder bottom from falling off from the two ends of the cylinder body and falling apart when the cylinder moves; when the clamping block 43 clamps the two ends of the cylinder, the avoidance groove 431 can prevent interference between the limit plate 54 and the clamping block 43; the avoidance groove 431 penetrates to the lower side of the clamping block 43, so that the limit plate 54 can leave the clamping block 43 downward.
[0031] In the present application, the welding mechanism 3 can refer to the existing patent and will not be described in detail; during welding, the height of the bracket 53 is adapted to the height of the clamping block 43, and the robot arm places the assembled cylinder body horizontally on the bracket 53. The existing cylinder body 200 includes a cylinder body 201, and a cylinder cover 202 and a cylinder bottom 203 temporarily clamped at both ends of the cylinder body. The two brackets 53 support the two ends of the cylinder body respectively, and the spacing of the limit plates 54 is adapted to the length of the cylinder body, that is, when the cylinder body is located on the bracket 53, the cylinder cover and the cylinder bottom are close to / contact the limit plate 54, and the limit plate 54 can prevent the cylinder cover or the cylinder bottom from falling off; see Figure 4 The fourth driving mechanism 56 drives the movable seat 52 to move toward the processing area 6, and the cylinder moves with the movable seat 52. Figure 5When the cylinder enters the processing area 6, the cylinder is located between the clamping blocks, and the two ends of the cylinder are respectively facing the clamping blocks 43, that is, the clamping block 43 of one of the actuators 4 faces the cylinder cover, and the clamping block 43 of the other actuator 4 faces the cylinder bottom. The second driving mechanism can be set as an electric cylinder. The second driving mechanism 45 drives the sliding seat 42 to move toward the processing area 6. One of the clamping blocks 43 presses the cylinder cover, and the other clamping block 43 presses the cylinder bottom, that is, the clamping block 43 clamps the two ends of the cylinder, and the limit plate 54 enters the avoidance groove 431. The limit groove prevents the limit plate 54 from interfering with the clamping block 43. After the cylinder is clamped, the third driving mechanism 55 drives the lifting seat 51 to move downward. The movable seat 52 moves downward with the lifting seat 51, the limit plate 54 moves downward from the avoidance groove 431, the bracket 53 moves downward and separates from the cylinder body, the fourth driving mechanism 56 drives the third driving mechanism 55 to move back, and the third driving mechanism 55 drives the lifting seat 51 to move upward, so that the movable seat 52 returns to the initial position, ready to receive the next cylinder to be processed, the first driving mechanism 44 drives the clamping block 43 to rotate, and the cylinder rotates around its own axis with the clamping block 43, the welding mechanism 3 welds the cylinder cover and the cylinder bottom to the cylinder body, and after welding is completed, the second driving mechanism 45 drives the clamping block 43 away from the processing area 6, the clamping block 43 loosens the cylinder, and the cylinder falls down to complete the discharge.
[0032] As an implementation method, the welding equipment also includes: a discharge plate 7, which is arranged in the processing area 6, the discharge plate 7 is lower than the clamping block 43, and the discharge plate 7 is inclined so as to receive and guide the falling cylinder, and the lower end of the discharge plate 7 is inclined away from the feeding mechanism 5.
[0033] Through the above arrangement, after the cylinder falls, the discharge plate 7 can lead out the cylinder.
[0034] In the present application, when the clamp 43 clamps the cylinder, the discharge plate 7 is located below the cylinder. After welding is completed, when the clamp 43 releases the cylinder, the cylinder falls downward onto the discharge plate 7, and the cylinder rolls downward along the discharge plate 7 under the action of gravity to enter the next process.
[0035] As an implementation method, a groove 71 capable of avoiding the bracket 53 is provided on one side of the discharge plate 7 close to the loading mechanism 5 .
[0036] Through the above arrangement, the distance between the discharge plate 7 and the cylinder can be reduced, and the impact force on the cylinder when the cylinder falls onto the discharge plate 7 can be reduced.
[0037] In the present application, when the movable seat 52 sends the cylinder to between the clamping blocks 43, the bracket 53 enters the groove 71, and the groove 71 can prevent interference between the discharge plate 7 and the bracket 53. The discharge plate 7 is located above the movable seat 52, and the discharge plate 7 is as close to the cylinder as possible.
[0038] As an implementation method, the clamping mechanism also includes: a frame 46, a base 41 is arranged on the upper side of both ends of the frame 46, the processing area 6 is located above the middle of the frame 46, and the loading mechanism 5 is located on one side of the middle of the frame 46.
[0039] As an implementation method, the feeding mechanism 5 also includes: a first rail 57 and a mounting frame 58; the first rail 57 is vertically installed on one side of the frame 46, and the lifting seat 51 is slidably connected to the first rail 57; the mounting frame 58 is installed at the lower end of the first rail 57, and the third driving mechanism 55 is installed on the mounting frame 58.
[0040] Through the above arrangement, the first track 57 can make the lifting seat 51 more stable during movement, and the mounting frame 58 is convenient for mounting the third driving mechanism 55 .
[0041] In the present application, in order to increase the stability of the movement of the sliding seat 42, a second track can be installed on the upper side of the base 41, and the sliding seat 42 can be slidably connected to the base 41 through the second track; the third driving mechanism 55 can adopt a pneumatic cylinder, an oil cylinder, an electric cylinder, etc., which can be selected according to needs.
[0042] As an implementation method, the first driving mechanism 44 includes: a rotating shaft 441, a driven pulley 442, a motor 443, a driving pulley 444, a belt 445, a first sensor 446, and a detection block 447; the rotating shaft 441 horizontally passes through the sliding seat 42 and is rotatably connected to the sliding seat 42, and the clamping block 43 is coaxially installed at one end of the rotating shaft 441; the driven pulley 442 is coaxially installed at the other end of the rotating shaft 441; the motor 443 is installed at the upper end of the sliding seat 42; the driving pulley 444 is installed on the output end of the motor 443; the belt 445 is installed between the driving pulley 444 and the driven pulley 442; the first sensor 446 is installed on one side of the base 41; the detection block 447 is fixedly connected to the driven pulley 442, the first sensor 446 faces the detection block 447, and the first sensor 446 detects the detection block 447 to control the motor 443 to stop.
[0043] Through the above arrangement, the motor 443 drives the clamping block 43 to rotate through the driving pulley 444, the belt 445, the driven pulley 442 and the rotating shaft 441; the first sensor 446 can detect the detection block 447, which is convenient for stopping the driven pulley 442, so that after each welding, the clamping block 43 can be rotated back to the initial angle.
[0044] In the present application, each time the feeding mechanism 5 conveys the cylinder to the clamping mechanism, the opening of the avoidance groove 431 is downward, so that the limit plate 54 can enter and leave the limit groove downward conveniently; after the clamp block 43 clamps the cylinder, the clamp block 43 rotates during the welding process, and after the welding is completed, the clamp block 43 continues to rotate until the first sensor 446 detects the detection block 447 and the motor 443 stops. At this time, the clamp block 43 rotates back to the initial angle, that is, the opening of the limit groove is downward, so as to facilitate the next round of feeding by the feeding mechanism 5.
[0045] As an implementation method, the welding mechanism 3 includes: a mounting plate 31, an adjusting frame 32, a welding gun (not shown in the figure), and an adjusting screw 34; the mounting plate 31 is vertically mounted on the upper end of the sliding seat 42; the adjusting frame 32 is slidingly connected to the upper end of the mounting plate 31; the welding gun is mounted on the adjusting frame 32; the adjusting screw 34 is rotatably connected to the mounting plate 31, and the adjusting screw 34 is threadedly connected to the adjusting frame 32, and the adjusting screw 34 is rotated to adjust the welding position of the welding gun.
[0046] Through the above arrangement, it is convenient to adjust the position of the welding gun by adjusting the screw rod 34 so as to weld cylinders of different models.
[0047] As an implementation method, the welding device further includes: a magnet 8, which is arranged at the upper end of the bracket 53 and can adsorb the cylinder body.
[0048] Through the above arrangement, the stability of the cylinder during movement can be further increased.
[0049] In the present application, after the robot arm places the cylinder on the bracket 53, the cylinder body is attracted by the magnet 8. When the cylinder moves, the cylinder is not easy to shake on the bracket 53, which can further prevent the cylinder from falling apart.
[0050] As an implementation method, it is characterized in that the welding equipment also includes: a second sensor 9 for detecting the barrel and a third sensor 10 for detecting the limit plate 54, the second sensor 9 is installed on the frame 46 through a bracket, an avoidance hole 521 is provided on the movable seat 52, the second sensor 9 is arranged below the avoidance hole 521, the detection direction of the second sensor 9 is upward, and the third sensor 10 is installed on the bracket.
[0051] Through the above arrangement, the second sensor 9 can detect the barrel to start the feeding mechanism 5 , and the third sensor 10 can detect the limit plate 54 to allow the movable seat 52 to smoothly return to the initial position under the action of the fourth driving mechanism 56 .
[0052] It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should fall within the scope of protection of the claims attached to the utility model.
Claims
1. A fire extinguisher cylinder welding device, characterized in that: include: Welding mechanism; The clamping mechanism comprises two actuators arranged opposite to each other, a processing area is formed between the actuators, and the welding mechanism is located above the processing area; the actuator comprises a base, a sliding seat, a clamping block, a first driving mechanism and a second driving mechanism, the sliding seat is slidably connected to the upper side of the base, the clamping block is arranged on the side of the sliding seat close to the processing area, the first driving mechanism is arranged on the sliding seat and can drive the clamping block to rotate, and the second driving mechanism is arranged on the base and can drive the sliding seat to approach or move away from the processing area; The feeding mechanism comprises a lifting seat, a moving seat, a bracket, a limit plate, a third driving mechanism and a fourth driving mechanism. The lifting seat is located at one side of the processing area. The third driving mechanism can drive the lifting seat to move up and down. The moving seat is slidably connected to the upper side of the lifting seat. The fourth driving mechanism is arranged on the lifting seat and can drive the moving seat to approach or move away from the processing area. Two brackets are installed on the upper side of the moving seat to support the two ends of the cylinder body. The limit plate is vertically installed on the outer side of the bracket to prevent the cylinder cover or the cylinder bottom from detaching from the end of the cylinder body. The inner side of the clamping block is provided with an avoidance groove that can avoid the limit plate, and the avoidance groove runs through the lower side of the clamping block.
2. A fire extinguisher cylinder welding device according to claim 1, characterized in that: Also includes: A discharge plate is arranged in the processing area, the discharge plate is lower than the clamping block, and the discharge plate is inclined so as to receive and guide the falling cylinder, and the lower end of the discharge plate is inclined away from the loading mechanism.
3. A fire extinguisher cylinder welding device according to claim 2, characterized in that: A groove capable of avoiding the bracket is arranged on one side of the discharge plate close to the loading mechanism.
4. A fire extinguisher cylinder welding device according to claim 1, characterized in that: The clamping mechanism also includes: a frame, the base is arranged on the upper sides of both ends of the frame, the processing area is located above the middle of the frame, and the feeding mechanism is located on one side of the middle of the frame.
5. A fire extinguisher cylinder welding device according to claim 4, characterized in that: The feeding mechanism further includes: a first track, which is vertically mounted on one side of the frame, and the lifting seat is slidably connected to the first track; a mounting frame, which is mounted on the lower end of the first track, and the third driving mechanism is mounted on the mounting frame.
6. The fire extinguisher cylinder welding equipment according to claim 1, characterized in that: The first driving mechanism comprises: a rotating shaft, the rotating shaft horizontally passes through the sliding seat and is rotatably connected to the sliding seat, and the clamping block is coaxially mounted on one end of the rotating shaft; A driven pulley, the driven pulley is coaxially mounted on the other end of the rotating shaft; A motor, wherein the motor is mounted on the upper end of the sliding seat; A driving pulley mounted on an output end of the motor; a belt installed between the driving pulley and the driven pulley; A first sensor, wherein the first sensor is mounted on one side of the base; A detection block is fixedly connected to the driven pulley, the first sensor faces the detection block, and the first sensor detects the detection block to control the motor to stop.
7. A fire extinguisher cylinder welding device according to claim 6, characterized in that: The welding mechanism comprises: A mounting plate, the mounting plate being vertically mounted on the upper end of the sliding seat; An adjustment frame, the adjustment frame being slidably connected to the upper end of the mounting plate; A welding gun, the welding gun being mounted on the adjusting frame; An adjusting screw is rotatably connected to the mounting plate, and is threadably connected to the adjusting frame. The adjusting screw is rotated to adjust the welding position of the welding gun.
8. The fire extinguisher cylinder welding equipment according to claim 1, characterized in that: Also includes: A magnet is arranged at the upper end of the bracket and can adsorb the cylinder body.
9. The fire extinguisher cylinder welding equipment according to claim 5, characterized in that: Also includes: a second sensor for detecting the barrel, the second sensor being mounted on the frame through a bracket, the movable seat being provided with an avoidance hole, the second sensor being arranged below the avoidance hole, and the detection direction of the second sensor being upward; A third sensor is used for detecting the limit plate, and the third sensor is installed on the bracket.
Citation Information
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