Sample injection conveying device of automatic sample preparation system
By using an annular track and chain drive mechanism in the automatic sample preparation system, combined with the servo reducer motor and sample barrel positioning switch, the problems of complex control and low positioning accuracy of the roller conveyor are solved, and the precise positioning and circulating conveying of the sample barrel are achieved. , improves the efficiency and equipment reliability of the sample preparation system.
Patent Information
- Application Number
- CN202420487699.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-13
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-13
AI Technical Summary
The existing roller conveyors have complex control, low positioning accuracy and serious roller wear in the automatic sample preparation system, which leads to frequent shutdown and replacement of equipment, affecting sample preparation production efficiency.
The ring track and chain drive mechanism are adopted to accurately control the movement of the sample barrel tray on the ring track through the servo speed reduction motor and chain drive mechanism. The sample barrel position positioning switch is used to achieve accurate positioning and circulating transport of the sample barrel, reducing the drum and sample barrel. Direct contact to reduce wear.
The precise positioning and circulating conveying of sample barrels is realized, which reduces the downtime rate and replacement frequency of equipment, and improves the production efficiency of the sample preparation system and the reliability of the equipment.
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Figure CN222158653U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of conveying, in particular to a sample feeding and conveying device for an automatic sample preparation system. Background Art
[0002] The automatic sample preparation system realizes the automation of sample preparation with the help of automatic sample preparation equipment and robots, and is widely used in raw material and fuel testing fields such as steel mills, coal mines, and power plants.
[0003] Existing sample barrel conveyors mostly use roller conveyors as sample barrel conveying carriers. In order to realize the circular transportation of sample barrels, four roller conveyors are mostly used in combination. Each roller conveyor is equipped with a reduction motor, and multiple reduction motors are used for control. In addition, a barrel blocking cylinder and a positioning cylinder are added to realize the positioning of the sample barrel to cooperate with the robot to grab the sample barrel.
[0004] Although it can realize the automation of sample feeding, it also has certain defects: multiple reducers are required to work together to realize the circulation of sample barrels, and the control is relatively complicated; due to too many mechanisms, the positioning accuracy is low; the roller of the roller conveyor is in direct contact with the sample barrel, causing wear of the roller and the sample barrel. The roller conveyor is equipped with many rollers, and the probability of roller damage is high. The equipment is shut down for replacement, which delays the sample preparation production efficiency.
[0005] Therefore, the utility model provides a sample feeding and conveying device for an automatic sample preparation system to solve the problems raised in the above background technology. Utility Model Content
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A sample feeding and conveying device for an automatic sample preparation system comprises an equipment support frame, a support base plate is installed on the equipment support frame, and a circular track is arranged on the support base plate; a plurality of sample barrel trays are movably arranged in the circular track, and chain driving mechanisms are arranged at both ends of the inner side of the circular track, and the sample barrel trays are driven to move by the chain driving mechanism; a detection support frame is arranged above the support base plate, and a code reader and a sample barrel detection switch are installed on the detection support frame, and a sample barrel position positioning switch is also installed on one side of the support base plate.
[0008] A further solution: an active roller group and a passive roller group which are mutually transmission-connected are installed at the bottom of the sample barrel tray, and the sample barrel tray is installed above the circular track through the active roller group and the passive roller group.
[0009] A further solution: a roller connecting plate is installed on the active roller group, and the active roller group is connected to the chain driving mechanism through the roller connecting plate.
[0010] A further solution: the chain drive mechanism comprises a driving sprocket group and a driven sprocket group, and the driving sprocket group and the driven sprocket group are connected by chain transmission to form a ring.
[0011] A further solution: the chain is provided with a plurality of chain connecting pins, which are connected to the sample barrel tray via the chain connecting pins.
[0012] A further solution is that a servo reduction motor is provided below the chain driving mechanism, and an output end of the servo reduction motor is connected to a driving sprocket set through a coupling.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] The movement of the sample barrel tray on the circular track is precisely controlled by the servo reduction motor and the chain drive mechanism. The sample barrel is placed above the sample barrel tray, and the sample barrel position positioning switch is used to achieve precise positioning of the sample barrel. The sample barrel is placed above the sample barrel tray and there is no relative movement during operation. A driving sprocket group and three driven sprocket groups are connected by a chain to form a ring. The chain pulls the driving roller group and the follower roller group to slide on the circular track, so that the sample barrel tray circulates on the circular guide rail. After the sample barrel is filled with samples, the empty barrel returns to the starting position, realizing the cyclic sampling of the sample barrel in the sampling link of the automatic sample preparation system. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings.
[0016] Figure 1 A top view of a sample feeding and conveying device of an automatic sample preparation system;
[0017] Figure 2 It is a front view of a sample feeding and conveying device of an automatic sample preparation system;
[0018] Figure 3 It is a structural diagram of the chain drive mechanism.
[0019] In the figure: 1. Equipment support frame; 2. Support seat plate; 3. Annular track; 4. Sample barrel tray; 5. Chain drive mechanism; 6. Servo reduction motor; 7. Coupling; 8. Detection support frame; 9. Code reader; 10. Sample barrel detection switch; 11. Electric control box; 12. Bucket grabbing position positioning switch; 401. Active roller group; 402. Follower roller group; 403. Roller connecting plate; 501. Active sprocket group; 502. Driven sprocket group; 503. Chain; 504. Chain connecting pin. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model, that is, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. The components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0021] Therefore, the following detailed description of the embodiments of the utility model provided in the accompanying drawings is not intended to limit the scope of the utility model claimed for protection, but merely represents selected embodiments of the utility model. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.
[0022] See also Figures 1 to 3 In an embodiment of the utility model, a sample feeding and conveying device of an automatic sample preparation system includes an equipment support frame 1, a support base plate 2, a circular track 3, a sample barrel tray 4, a chain drive mechanism 5, a servo reduction motor 6, a coupling 7, a detection support frame 8, a code reader 9, a sample barrel detection switch 10, an electric control box 11, and a sample barrel position positioning switch 12.
[0023] Among them, the sample barrel tray 4 includes a driving roller group 401, a follower roller group 402 and a roller connecting plate 403; the chain drive mechanism 5 includes a driving sprocket group 501, three driven sprocket groups 502, a chain 503 and a chain connecting pin 504; a driving sprocket group 501 and three driven sprocket groups 502 are connected by the chain 503 to form a ring; the support base plate 2 is installed above the equipment support frame 1, the annular track 3 and the chain drive mechanism 5 are installed above the support base plate 2, and the servo reduction motor 6 is located below the chain drive mechanism 5 and is connected to the driving sprocket group 501 through a coupling 7.
[0024] Furthermore, the sample barrel tray 4 is installed above the circular track 3 through the active roller group 401 and the follower roller group 402; the chain 503 is connected to the roller connecting plate 403 of the sample barrel tray 4 through the chain connecting pin 504, and the servo reduction motor 6 drives the active sprocket group 501 and the driven sprocket group 502 to rotate, thereby driving the chain 503 to rotate in a circular manner, and the chain 503 pulls the active roller group 401 and the follower roller group 402 to slide on the circular track 3, so that the sample barrel tray 4 moves on the circular guide rail.
[0025] In this embodiment, the detection support frame 8 is located above the support base plate 2, and a code reader 9 and a sample barrel detection switch 10 are installed on the detection support frame 8 for detecting whether a sample barrel exists and reading the information of the sample barrel.
[0026] Furthermore, a sample barrel position positioning switch 12 is installed on one side of the support base plate 2 for detecting the initial position of the sample barrel and the positioning of the barrel gripping position.
[0027] The sample barrel tray 4 is precisely controlled to move on the circular track 3 by the servo reduction motor 6 and the chain drive mechanism 5, and the sample barrel is placed above the sample barrel tray 4, and the sample barrel is precisely positioned in cooperation with the sample barrel position positioning switch 12; at the same time, the sample barrel is placed above the sample barrel tray 4, and there is no relative movement during operation, and no wear will occur; the active sprocket group 501 and the driven sprocket group 502 are connected by the chain 503 to form a ring, and the chain 503 pulls the active roller group 401 and the follower roller group 402 to slide on the circular track 3, so that the sample barrel tray circulates on the circular guide rail, and after the sample barrel is filled with a heavy barrel, the empty barrel returns to the starting position, thereby realizing the cyclic sampling of the sample barrel in the sampling link of the automatic sample preparation system.
[0028] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] The above contents are merely examples and explanations of the structure of the utility model. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the utility model or exceed the scope defined in the claims, they should all fall within the protection scope of the utility model.
Claims
1. A sample feeding and conveying device for an automatic sample preparation system, comprising a device support frame, characterized in that: A support base plate is installed on the equipment support frame, and a circular track is provided on the support base plate; A plurality of sample barrel trays are movably arranged in the circular track, and chain drive mechanisms are provided at both ends of the inner side of the circular track, and the sample barrel trays are driven to move by the chain drive mechanisms; A detection support frame is provided above the support base plate, a code reader and a sample barrel detection switch are installed on the detection support frame, and a sample barrel position positioning switch is also installed on one side of the support base plate.
2. The sample feeding and conveying device of the automatic sample preparation system according to claim 1, characterized in that: An active roller group and a passive roller group which are mutually transmission-connected are installed at the bottom of the sample barrel tray, and the sample barrel tray is installed above the annular track through the active roller group and the passive roller group.
3. The sample feeding and conveying device of the automatic sample preparation system according to claim 2, characterized in that: A roller connecting plate is installed on the active roller group, and the active roller group is connected to the chain driving mechanism through the roller connecting plate.
4. The sample feeding and conveying device of the automatic sample preparation system according to claim 1, characterized in that: The chain driving mechanism comprises a driving sprocket group and a driven sprocket group, and the driving sprocket group and the driven sprocket group are connected by chain transmission to form a ring.
5. The sample feeding and conveying device of the automatic sample preparation system according to claim 4, characterized in that: The chain is provided with a plurality of chain connecting pins, and is connected to the sample barrel tray via the chain connecting pins.
6. The sample feeding and conveying device of the automatic sample preparation system according to claim 4, characterized in that: A servo reduction motor is arranged below the chain driving mechanism, and the output end of the servo reduction motor is connected to the driving sprocket set through a coupling.
