Grouting material stirring and filling integrated equipment for blast furnace
The integrated equipment for blast furnaces addresses the inefficiencies of existing mixers by providing a base frame, mixing tank, and filling cylinder with stirring mechanisms and electrically controlled valves, ensuring efficient mixing and filling of slurry materials, enhancing construction efficiency and reducing costs by allowing reuse for different materials.
Patent Information
- Application Number
- CN202420769253.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-15
Smart Images

Figure CN222173871U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of slurry mixing and filling equipment for blast furnaces, and in particular relates to slurry mixing and filling integrated equipment for blast furnaces. Background Art
[0002] With the continuous improvement of the smelting intensity of iron-making blast furnaces, the refractory materials inside the blast furnaces and their supporting hot air systems will be greatly eroded during the high-intensity production and operation process. The longevity of the blast furnaces and their hot air systems has become increasingly prominent. Grouting operation is one of the important means of maintaining the longevity of blast furnaces and their hot air systems.
[0003] Due to the different structures of different parts of the blast furnace and its hot air system and the different refractory materials used, the requirements for the use of grouting materials are also very different. At the same time, different grouting materials are used to deal with different problems. As for the grouting material, which needs to be stirred and mixed with the relevant solvents, due to the different particles of the solid powder, the grouting equipment is often blocked, resulting in the construction being unable to proceed as planned, seriously affecting the progress and efficiency of the construction, and giving the partners a very poor sense of identity. At the same time, the original mixer can only be used for the mixing and grouting of granular materials. Other grouting materials cannot be reused, and new equipment needs to be added to hold other grouting materials, which increases costs.
[0004] Based on this, a slurry mixing and filling integrated equipment for blast furnace is proposed. Utility Model Content
[0005] The technical problem to be solved by the utility model is to provide a blast furnace slurry mixing and filling integrated equipment in view of the deficiencies of the above-mentioned prior art, so as to solve the problems raised in the above-mentioned background technology.
[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is: a blast furnace slurry mixing and filling integrated equipment, including a base frame and a mixing tank and a filling cylinder installed on the base frame, and a roller is installed at the bottom end of the base frame;
[0007] The bottom and side ends of the stirring tank are fixed to the base frame through a plurality of vertically arranged connecting rods on the base frame. The stirring tank is composed of an oblong cavity tank at the top and a cylindrical groove at the bottom that are fixed to each other. A cross-shaped reinforcing plate is fixed near the top of the oblong cavity tank, and a first stirring mechanism and a second stirring mechanism are symmetrically arranged on the reinforcing plate.
[0008] The bottom end of the oblong cavity is connected to the top end of the cylindrical groove, and a first electric control valve plate is provided at the connection between the oblong cavity and the cylindrical groove. A stirring roller is rotatably connected in the cylindrical groove, and the stirring roller is driven by an external motor.
[0009] The filling cylinder is fixed at the outer bottom end of the cylindrical groove, a second electrically controlled valve plate is arranged in the filling port of the filling cylinder, a third electrically controlled valve plate is arranged at the connection between the end of the filling cylinder away from the filling port and the cylindrical groove, a rubber feeding head is sleeved in the filling cylinder, a feeding rod is fixed to the outer side of the rubber feeding head, the feeding rod is sleeved on the inner end of the filling cylinder, and the tail end of the feeding rod extends to the outer side of the filling cylinder, and the tubular feeding operation of the rubber feeding head in the filling cylinder is completed by the feeding rod.
[0010] As a further description of the present invention, the first stirring mechanism includes a stirring shaft, a first stirring blade group, a second stirring blade group, a stirring motor and a motor mounting bracket. The top end of the stirring shaft is rotatably connected to a reinforcing plate, and the first stirring blade group and the second stirring blade group are sequentially connected from top to bottom at the middle and lower sections of the stirring shaft. A motor mounting bracket is provided at a height of the outer periphery of the top end of the stirring shaft on the reinforcing plate. The stirring motor is fixed in the motor mounting bracket, and the output shaft of the stirring motor is transmission-connected to the stirring shaft. The structure of the second stirring mechanism is the same as that of the first stirring mechanism.
[0011] As a further description of the present invention, the diameter of the circle on which the outer side of the first stirring blade group is located is greater than the diameter of the circle on which the outer side of the second stirring blade group is located.
[0012] As a further explanation of the present invention, a driving gear is rotatably connected to the bottom surface of the cylindrical groove near the inner end of the filling cylinder, and the driving gear is driven by a micro motor installed on the cylindrical groove. The top surface of the feeding rod is provided with teeth, and the driving gear is meshingly connected with the teeth on the feeding rod.
[0013] As a further description of the present invention, a plurality of auxiliary connecting rods are fixed between the bottom end of the cylindrical groove and the base frame, and a sleeve hole is provided in the auxiliary connecting rod, and the feeding rod is sleeved in the sleeve hole.
[0014] As a further description of the present utility model, an anti-slip block is fixed to the tail end of the feeding rod, and the longitudinal cross-sectional area of the anti-slip block is larger than the longitudinal cross-sectional area of the sleeve hole.
[0015] As a further illustration of the present invention, a pressure relief valve is also provided on the filling port.
[0016] Compared with the prior art, the utility model has the following advantages:
[0017] 1. The utility model symmetrically arranges a first stirring mechanism and a second stirring mechanism on a reinforcing plate of a stirring tank, and the first stirring mechanism and the second stirring mechanism can complete the primary stirring operation of the slurry in the oblong cavity tank, the bottom end of the oblong cavity tank is connected to the top end of the cylindrical tank, and a first electric control valve plate is arranged at the connection between the oblong cavity tank and the cylindrical tank, and the slurry in the oblong cavity tank can be delivered to the cylindrical tank through the first electric control valve plate, and a stirring roller is rotatably connected in the cylindrical tank, and the stirring roller is driven by an external motor, and the external motor can drive the stirring roller to reciprocate, so as to perform secondary stirring operation of the slurry.
[0018] 2. The filling barrel in the utility model is fixed at the outer bottom end of the cylindrical groove, and a third electrically-controlled valve plate is provided at the connection between the end of the filling barrel away from the filling port and the cylindrical groove. The slurry in the cylindrical groove that has undergone secondary stirring can be delivered to the filling barrel through the third electrically-controlled valve plate. A pressure relief valve is also provided on the filling port, and the slurry in the filling barrel can be fully filled through the pressure relief valve. A rubber feeding head is sleeved in the filling barrel, and a feeding rod is fixed on the outer side of the rubber feeding head. The feeding rod is sleeved on the inner end of the filling barrel, and the tail end of the feeding rod extends to the outside of the filling barrel. The tubular feeding operation of the rubber feeding head in the filling barrel is completed through the feeding rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 It is a top view of the oblong cavity structure of the utility model.
[0021] Description of reference numerals:
[0022] Base frame 1, stirring tank 2, oblong cavity tank 21, cylindrical tank 22, reinforcement plate 23, first electric control valve plate 24, filling cylinder 3, filling port 31, pressure relief valve 32, second electric control valve plate 33, rubber feeding head 34, feeding rod 35, driving gear 36, auxiliary connecting rod 37, anti-slip block 38, first stirring mechanism 4, stirring shaft 41, first stirring blade group 42, second stirring blade group 43, stirring motor 44, motor mounting frame 45, second stirring mechanism 5, stirring roller 6. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] like Figure 1 and Figure 2 As shown, the utility model provides a technical solution: a slurry mixing and filling integrated equipment for blast furnaces, comprising a base frame 1 and a mixing tank 2 and a filling cylinder 3 installed on the base frame 1, a roller is installed at the bottom end of the base frame 1, and the roller can be used to complete the movement of the base frame 1 under the action of external force, thereby adjusting the filling use at different positions.
[0025] The bottom and side ends of the stirring tank 2 are fixed to the base frame 1 through a plurality of vertically arranged connecting rods 11 on the base frame 1. The stirring tank 2 is composed of an oblong cavity 21 at the top and a cylindrical groove 22 at the bottom that are fixed to each other. A cross-shaped reinforcing plate 23 is fixed near the top of the oblong cavity 21. A first stirring mechanism 4 and a second stirring mechanism 5 are symmetrically arranged on the reinforcing plate 23. The primary stirring operation of the slurry in the oblong cavity 21 can be completed by the first stirring mechanism 4 and the second stirring mechanism 5.
[0026] Specifically, the first stirring mechanism 4 includes a stirring shaft 41, a first stirring blade group 42, a second stirring blade group 43, a stirring motor 44 and a motor mounting bracket 45. The top end of the stirring shaft 41 is rotatably connected to the reinforcing plate 23, and the first stirring blade group 42 and the second stirring blade group 43 are sequentially connected from top to bottom at the middle and lower sections of the stirring shaft 41. A motor mounting bracket 45 is provided at the height of the outer periphery of the top end of the stirring shaft 41 on the reinforcing plate 23. The stirring motor 44 is fixed in the motor mounting bracket 45. The output shaft of the stirring motor 44 is transmission-connected to the stirring shaft 41, so that the stirring shaft 41 can be driven to rotate by the rotation of the stirring motor 44, and then the first stirring blade group 42 and the second stirring blade group 43 can be driven by the stirring shaft 41 to complete the stirring operation of the slurry.
[0027] In order to improve the stirring efficiency, the second stirring mechanism 5 has the same structure as the first stirring mechanism 4. During specific use, the height of the first stirring blade group 42 and the second stirring blade group 43 on the outside of the stirring shaft 41 is adjusted according to the single stirring capacity of the slurry, so as to accurately control the uniformity of stirring.
[0028] In order to enable the first stirring blade set 42 and the second stirring blade set 43 to cooperate with each other, the diameter of the circle on the outer side of the first stirring blade set 42 is larger than the diameter of the circle on the outer side of the second stirring blade set 43 .
[0029] The bottom end of the oblong cavity 21 is connected to the top end of the cylindrical groove 22, and a first electrically controlled valve plate 24 is provided at the connection between the oblong cavity 21 and the cylindrical groove 22. The slurry in the oblong cavity 21 can be delivered to the cylindrical groove 22 through the first electrically controlled valve plate 24. A stirring roller 6 is rotatably connected in the cylindrical groove 22. The stirring roller 6 is driven by an external motor, and the external motor can drive the stirring roller 6 to rotate back and forth, so as to perform secondary stirring operation of the slurry.
[0030] The filling cylinder 3 is fixed at the outer bottom end of the cylindrical groove 22. A third electrically-controlled valve plate 25 is provided at the connection between the end of the filling cylinder 3 away from the filling port 31 and the cylindrical groove 22. The slurry in the cylindrical groove 22 that has undergone secondary stirring can be delivered to the filling cylinder 3 through the third electrically-controlled valve plate 25. A pressure relief valve 32 is also provided on the filling port 31. The pressure relief valve 32 can fill the slurry in the filling cylinder 3 fully.
[0031] A rubber feeding head 34 is sleeved inside the filling cylinder 3, and a feeding rod 35 is fixed to the outside of the rubber feeding head 34. The feeding rod 35 is sleeved on the inner end of the filling cylinder 3, and the tail end of the feeding rod 35 extends to the outside of the filling cylinder 3. The tubular feeding operation of the rubber feeding head 34 in the filling cylinder 3 is completed by the feeding rod 35.
[0032] Specifically, a driving gear 36 is rotatably connected to the bottom surface of the cylindrical groove 22 near the inner end of the filling cylinder 3. The driving gear 36 is driven by a micromotor installed on the cylindrical groove 22. The top surface of the feeding rod 35 is provided with teeth. The driving gear 36 is meshingly connected with the teeth on the feeding rod 35. The rotation of the driving gear 36 can drive the position of the feeding rod 35 meshingly connected therewith to move, thereby driving the rubber feeding head 34 in the filling cylinder 3 to move in the filling cylinder 3, so that the slurry in the filling cylinder 3 can be delivered to the filling port 31. A second electrically controlled valve plate 33 is provided in the filling port 31 of the filling cylinder 3. The filling of the slurry can be completed by opening the second electrically controlled valve plate 22.
[0033] A plurality of auxiliary connecting rods 37 are fixed between the bottom end of the cylindrical groove 22 and the base frame 1. The auxiliary connecting rods 37 are provided with socket holes, and the feeding rod 35 is socketed in the socket holes. The operation of the auxiliary connecting rods 37 enables the feeding rod 35 to move smoothly and improves the stability of the connection between the base frame 1 and the cylindrical groove 22.
[0034] In order to prevent the feeding rod 35 from slipping, an anti-slipping block 38 is fixed to the tail end of the feeding rod 35 , and the longitudinal cross-sectional area of the anti-slipping block 38 is larger than the longitudinal cross-sectional area of the sleeve hole.
[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A blast furnace slurry mixing and filling integrated equipment, characterized in that: It comprises a base frame (1), a stirring tank (2) and a filling cylinder (3) mounted on the base frame (1), and a roller is mounted on the bottom end of the base frame (1); The bottom and side ends of the stirring tank (2) are fixed to the base frame (1) via a plurality of vertically arranged connecting rods (11) on the base frame (1); the stirring tank (2) is composed of an oblong cavity (21) at the top and a cylindrical groove (22) at the bottom, which are fixed to each other; a cross-shaped reinforcing plate (23) is fixed in the oblong cavity (21) near the top, and a first stirring mechanism (4) and a second stirring mechanism (5) are symmetrically arranged on the reinforcing plate (23); The bottom end of the oblong cavity (21) is connected to the top end of the cylindrical groove (22), and a first electric control valve plate (24) is provided at the connection between the oblong cavity (21) and the cylindrical groove (22). A stirring roller (6) is rotatably connected in the cylindrical groove (22), and the stirring roller (6) is driven by an external motor; The filling cylinder (3) is fixed at the outer bottom end of the cylindrical groove (22); a second electrically controlled valve plate (33) is arranged in the filling port (31) of the filling cylinder (3); a third electrically controlled valve plate (25) is arranged at the connection between the end of the filling cylinder (3) away from the filling port (31) and the cylindrical groove (22); a rubber feeding head (34) is sleeved in the filling cylinder (3); a feeding rod (35) is fixed on the outer side of the rubber feeding head (34); the feeding rod (35) is sleeved on the inner side end of the filling cylinder (3), and the tail end of the feeding rod (35) extends to the outer side of the filling cylinder (3); the tubular feeding operation of the rubber feeding head (34) in the filling cylinder (3) is completed by the feeding rod (35).
2. The blast furnace grouting material stirring and filling integrated equipment according to claim 1 is characterized in that: The first stirring mechanism (4) comprises a stirring shaft (41), a first stirring blade group (42), a second stirring blade group (43), a stirring motor (44) and a motor mounting frame (45); the top end of the stirring shaft (41) is rotatably connected to the reinforcing plate (23); the first stirring blade group (42) and the second stirring blade group (43) are sequentially connected from top to bottom at the middle and lower sections of the stirring shaft (41); a motor mounting frame (45) is provided on the reinforcing plate (23) at the height of the outer periphery of the top end of the stirring shaft (41); the stirring motor (44) is fixed in the motor mounting frame (45); the output shaft of the stirring motor (44) is transmission-connected to the stirring shaft (41); and the second stirring mechanism (5) has the same structure as the first stirring mechanism (4).
3. The blast furnace grouting material stirring and filling integrated equipment according to claim 2 is characterized in that: The diameter of the circle on which the outer edge of the first stirring blade group (42) lies is greater than the diameter of the circle on which the outer edge of the second stirring blade group (43) lies.
4. The blast furnace grouting material stirring and filling integrated equipment according to claim 1 is characterized in that: A driving gear (36) is rotatably connected to the bottom surface of the cylindrical groove (22) near the inner end of the filling cylinder (3); the driving gear (36) is driven by a micro motor mounted on the cylindrical groove (22); teeth are provided on the top surface of the feeding rod (35); the driving gear (36) is meshingly connected with the teeth on the feeding rod (35).
5. The blast furnace grouting material stirring and filling integrated equipment according to claim 1 is characterized in that: A plurality of auxiliary connecting rods (37) are fixed between the bottom end of the cylindrical groove (22) and the bottom frame (1), and a sleeve hole is provided in the auxiliary connecting rod (37), and the feeding rod (35) is sleeved in the sleeve hole.
6. The blast furnace grouting material stirring and filling integrated equipment according to claim 5, characterized in that: An anti-slip block (38) is also fixed to the tail end of the feeding rod (35), and the longitudinal cross-sectional area of the anti-slip block (38) is larger than the longitudinal cross-sectional area of the sleeve hole.
7. The blast furnace grouting material stirring and filling integrated equipment according to claim 1 is characterized in that: The filling port (31) is also provided with a pressure relief valve (32).
