Ultrasonic cleaning machine for cleaning formwork
The ultrasonic cleaning machine safely automates the cleaning of large metal mold frames by using a vacuum suction system and multiple cleaning stages, addressing the risk of worker injury and ensuring effective dirt removal.
Patent Information
- Application Number
- CN202420849828.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-23
AI Technical Summary
Large, metal mold frames are difficult to manually move, posing a risk of injury to workers during cleaning due to their weight.
An ultrasonic cleaning machine with a vacuum suction cup, linear drive, hydraulic rod, and drop protection frame, along with cleaning boxes and ultrasonic vibration plates, automates the cleaning process, ensuring safe handling and effective cleaning of mold frames.
Automates the cleaning process, preventing worker injuries and ensuring thorough cleaning of mold frames by using vacuum suction for safe handling and multiple cleaning stages with ultrasonic vibration for effective dirt removal.
Smart Images

Figure CN222175196U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning equipment, in particular to an ultrasonic cleaning machine for cleaning a mold frame. Background Art
[0002] A mold frame generally refers to a frame or bracket used to support and fix the mold. In the manufacturing industry, mold frames are usually used to fix the mold to ensure that the mold maintains a stable and accurate position during the production process. During use, oil, metal chips and other impurities may accumulate on the surface of the mold frame, affecting the normal operation of the mold, so the mold frame needs to be cleaned regularly. Ultrasonic cleaning machine is one of the commonly used equipment for mold frame cleaning. Ultrasonic cleaning machine is a device that uses ultrasonic technology to clean the surface of an object. It converts electrical energy into ultra-high frequency mechanical vibrations. The generated ultrasonic waves can form dense tiny bubbles in the liquid and generate violent impact force, thereby removing dirt from the surface of the object.
[0003] When cleaning the existing mold frames, since the mold frames are large in size and are usually made of metal materials, they have a certain weight, which makes it more difficult to move the mold frames manually, which easily increases the risk of injury to workers or operators. Utility Model Content
[0004] The purpose of the utility model is to provide an ultrasonic cleaning machine for cleaning mold frames in order to solve the problem that when cleaning existing mold frames, the mold frames are large in size and are usually made of metal materials, which have a certain weight, making it more difficult to move the mold frames manually, which easily leads to an increased risk of injury to workers or operators.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an ultrasonic cleaning machine for cleaning mold frames, comprising: a bracket and a cleaning box, the top of the bracket is fixedly connected to a linear drive, the movable end of the linear drive is fixedly connected to a hydraulic rod, the movable end of the hydraulic rod is fixedly connected to a mounting frame, one end of the mounting frame is fixedly connected to a vacuum suction cup, an ultrasonic vibration plate is clamped on the side end of the interior of the cleaning box, and a drop protection frame is clamped on the other end of the interior of the cleaning box.
[0006] As a further solution of the utility model: the linear drive includes a slide rail, a slider, a fixing frame, a motor, a gear and a rack.
[0007] As a further solution of the utility model: the slide rails are provided with two groups, which are symmetrically distributed at both ends of the bracket and fixedly connected to the bracket. The top of each group of slide rails is slidably connected to two groups of sliders. The fixed frame is fixedly connected to four groups of sliders. One side of the upper end of the fixed frame is fixedly connected to a hydraulic rod, and the other side of the upper end of the fixed frame is fixedly connected to a motor. The output end of the motor is fixedly connected to a gear. The rack is located between the two groups of slide rails and fixedly connected to the bracket. The rack is meshingly connected to the gear.
[0008] As a further solution of the utility model: the cleaning box includes a first cleaning box and a second cleaning box.
[0009] As a further solution of the utility model: the first cleaning box and the second cleaning box are fixedly connected, the first cleaning box contains cleaning agent, and the second cleaning box contains clean water.
[0010] As a further solution of the utility model: the fall protection frame includes a transverse protection rod and a longitudinal protection rod.
[0011] As a further solution of the utility model: multiple groups of transverse protection bars and longitudinal protection bars are provided, and the transverse protection bars and longitudinal protection bars are respectively clamped on the outer wall of the cleaning box, and the longitudinal protection bars are located at the upper end of the transverse protection bars, and a group of drop protection frames are provided in the first cleaning box and the second cleaning box.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] In the utility model, after the mold frame is adsorbed by the vacuum suction cup, the mold frame can be moved by a linear drive. After it is moved above the cleaning box, the mold frame is immersed in the cleaning box by a hydraulic rod to clean the mold frame, thereby automating the cleaning process and preventing injuries to workers or operators during the cleaning process due to the excessive weight of the mold frame. After the mold frame is cleaned with the cleaning agent, the cleaning agent remaining on the surface of the mold frame can be removed by the first cleaning box and the second cleaning box. When the mold frame accidentally falls off, the falling protection frame can support and protect the fallen mold frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of an ultrasonic cleaning machine for cleaning a mold frame according to the utility model;
[0015] Figure 2 It is a structural schematic diagram of a mounting frame in an ultrasonic cleaning machine for cleaning a mold frame according to the utility model;
[0016] Figure 3 It is a structural schematic diagram of a linear drive in an ultrasonic cleaning machine for cleaning a mold frame according to the utility model;
[0017] Figure 4 It is a structural schematic diagram of the gears in an ultrasonic cleaning machine for cleaning a mold frame according to the utility model;
[0018] Figure 5 It is a structural front cross-sectional view of a cleaning box in an ultrasonic cleaning machine for cleaning a mold frame according to the utility model;
[0019] Figure 6 The utility model is a structural side sectional view of a cleaning box in an ultrasonic cleaning machine for cleaning a mold frame.
[0020] In the figure: 1. bracket; 2. linear drive; 21. slide rail; 22. slider; 23. fixed frame; 24. motor; 25. gear; 26. rack; 3. hydraulic rod; 4. mounting frame; 5. vacuum suction cup; 6. cleaning box; 61. first cleaning box; 62. second cleaning box; 7. ultrasonic vibration plate; 8. drop protection frame; 81. horizontal protection rod; 82. longitudinal protection rod. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, which are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation of the present utility model. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. The following is an explanation of the embodiments of the present utility model based on the overall structure of the present utility model.
[0023] Reference Figure 1 to Figure 2In an embodiment of the utility model, an ultrasonic cleaning machine for cleaning a mold frame includes: a bracket 1 and a cleaning box 6, the top of the bracket 1 is fixedly connected to a linear drive 2, the movable end of the linear drive 2 is fixedly connected to a hydraulic rod 3, the movable end of the hydraulic rod 3 is fixedly connected to a mounting frame 4, one end of the mounting frame 4 is fixedly connected to a vacuum suction cup 5, an ultrasonic vibration plate 7 is clamped on the side end of the cleaning box 6, and a drop protection frame 8 is clamped on the other end of the cleaning box 6.
[0024] Reference Figure 3 to Figure 4 The linear drive 2 includes a slide rail 21, a slider 22, a fixed frame 23, a motor 24, a gear 25 and a rack 26. The slide rail 21 is provided with two groups, which are symmetrically distributed at both ends of the bracket 1 and fixedly connected to the bracket 1. The top of each group of slide rails 21 is slidably connected to two groups of sliders 22. The fixed frame 23 is fixedly connected to the four groups of sliders 22. One side of the upper end of the fixed frame 23 is fixedly connected to the hydraulic rod 3, and the other side of the upper end of the fixed frame 23 is fixedly connected to the motor 24. The output end of the motor 24 is fixedly connected to the gear 25. The rack 26 is located between the two groups of slide rails 21 and is fixedly connected to the bracket 1. The rack 26 is meshed with the gear 25.
[0025] The above scheme is adopted: after the mold frame is adsorbed by the vacuum suction cup 5, it can be moved by the linear drive 2. After it is moved to the top of the cleaning box 6, the mold frame is immersed in the cleaning box 6 by the hydraulic rod 3 to clean the mold frame, so that the cleaning process is automated to prevent injuries to workers or operators during the cleaning process due to the excessive weight of the mold frame.
[0026] Reference Figure 5 The cleaning box 6 includes a first cleaning box 61 and a second cleaning box 62. The first cleaning box 61 and the second cleaning box 62 are fixedly connected. The first cleaning box 61 contains cleaning agent, and the second cleaning box 62 contains clean water.
[0027] By adopting the above solution, the first cleaning box 61 and the second cleaning box 62 can be used to remove the residual cleaning agent on the surface of the mold frame after the cleaning agent is used to clean the mold frame.
[0028] Reference Figures 5 and 6 The drop protection frame 8 includes a transverse protection rod 81 and a longitudinal protection rod 82. There are multiple groups of transverse protection rods 81 and longitudinal protection rods 82. The transverse protection rods 81 and longitudinal protection rods 82 are respectively connected to the outer wall of the cleaning box 6. The longitudinal protection rod 82 is located at the upper end of the transverse protection rod 81. A group of drop protection frames 8 are provided in the first cleaning box 61 and the second cleaning box 62.
[0029] By adopting the above solution, the falling protection frame 8 can support and protect the fallen mold frame when the mold frame falls off accidentally.
[0030] The working principle of the utility model is as follows: when in use, the mold frame is first moved to one side of the lower end of the bracket 1, and then the mounting frame 4 is controlled to descend through the hydraulic rod 3, so that the vacuum suction cup 5 adsorbs the mold frame. After the adsorption is completed, the mounting frame 4 is controlled to rise to lift the mold frame, and then the motor 24 is started to make the gear 25 rotate on the rack 26, driving the fixed frame 23 to slide on the slide rail 21, so that the mold frame moves to the top of the first cleaning box 61, and then the mold is continued to be lowered by the hydraulic rod 3 until the mold frame is immersed in the cleaning agent in the first cleaning box 61, and then the ultrasonic vibration plate 7 is started to make the cleaning agent vibrate strongly, thereby generating high-frequency tiny bubbles. The shock wave and liquid flow generated by the bubble rupture remove the dirt from the surface of the mold frame, and then the cleaned mold frame continues to move to the second cleaning box 62, and the ultrasonic vibration plate 7 is started. The ultrasonic vibration plate 7 in the second cleaning box 62 is moved to remove the residual detergent on the surface of the mold frame. Finally, the mold is moved to the other side and air-dried, and the vacuum suction cup 5 is released to complete the cleaning operation. The linear drive 2 can be used to move the mold frame after the vacuum suction cup 5 adsorbs it. After moving it above the cleaning box 6, the hydraulic rod 3 is used to immerse the mold frame in the cleaning box 6 to clean the mold frame, so that the cleaning process is automated to prevent injuries to workers or operators during the cleaning process due to the excessive weight of the mold frame. After the mold frame is cleaned with the detergent, the first cleaning box 61 and the second cleaning box 62 can be used to remove the residual detergent on the surface of the mold frame. The drop protection frame 8 can be used to support and protect the fallen mold frame when the mold frame accidentally falls off.
[0031] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An ultrasonic cleaning machine for cleaning a mold frame, characterized in that: include: A bracket (1) and a cleaning box (6), wherein the top end of the bracket (1) is fixedly connected to a linear drive (2), the movable end of the linear drive (2) is fixedly connected to a hydraulic rod (3), the movable end of the hydraulic rod (3) is fixedly connected to a mounting frame (4), one end of the mounting frame (4) is fixedly connected to a vacuum suction cup (5), an ultrasonic vibration plate (7) is clamped on the inner side end of the cleaning box (6), and a drop protection frame (8) is clamped on the other end of the cleaning box (6).
2. The ultrasonic cleaning machine for cleaning a mold frame according to claim 1, characterized in that: The linear drive (2) comprises a slide rail (21), a slider (22), a fixing frame (23), a motor (24), a gear (25) and a rack (26).
3. The ultrasonic cleaning machine for cleaning a mold frame according to claim 2, characterized in that: The slide rails (21) are provided with two groups, symmetrically distributed at both ends of the bracket (1) and fixedly connected to the bracket (1); the top of each group of slide rails (21) is slidably connected to two groups of sliders (22); the fixed frame (23) is fixedly connected to the four groups of sliders (22); one side of the upper end of the fixed frame (23) is fixedly connected to the hydraulic rod (3); the other side of the upper end of the fixed frame (23) is fixedly connected to the motor (24); the output end of the motor (24) is fixedly connected to the gear (25); the rack (26) is located between the two groups of slide rails (21) and fixedly connected to the bracket (1); the rack (26) is meshedly connected to the gear (25).
4. The ultrasonic cleaning machine for cleaning a mold frame according to claim 1, characterized in that: The cleaning box (6) comprises a first cleaning box (61) and a second cleaning box (62).
5. The ultrasonic cleaning machine for cleaning a mold frame according to claim 4, characterized in that: The first cleaning box (61) and the second cleaning box (62) are fixedly connected; the first cleaning box (61) contains a cleaning agent, and the second cleaning box (62) contains clean water.
6. The ultrasonic cleaning machine for cleaning a mold frame according to claim 1, characterized in that: The fall protection frame (8) comprises a transverse protection rod (81) and a longitudinal protection rod (82).
7. The ultrasonic cleaning machine for cleaning a mold frame according to claim 6, characterized in that: The transverse protection rods (81) and the longitudinal protection rods (82) are provided in multiple groups. The transverse protection rods (81) and the longitudinal protection rods (82) are respectively clamped on the outer wall of the cleaning box (6). The longitudinal protection rods (82) are located at the upper ends of the transverse protection rods (81). A group of falling protection frames (8) are provided in the first cleaning box (61) and the second cleaning box (62).
