Controllable direct vat type rapid fermentation pickle tank

Abstract

The utility model provides a controllable direct vat type rapid fermentation pickle jar which comprises a control assembly, and the control assembly comprises a jar body, a refrigeration water tank, a water pipe, a water pump, a heating device, a supporting rod, a control box and a PLC. In the fermentation process, the temperature sensor monitors the temperature in the tank body in real time and transmits data to the data processing module, the data processing module processes the received temperature data and compares the received temperature data with a preset temperature parameter, if the actual temperature deviates from the set temperature, the data processing module sends a control signal to the PLC controller, and the PLC controller controls the temperature of the tank body. The PLC adjusts the refrigeration water tank and the heating device through the control assembly according to received control signals, an optimal fermentation environment is created for pickles, the driving motor stirs the pickles through the stirring rod, accurate control over the fermentation process is achieved, and the controllable direct vat type rapid fermentation pickle tank not only improves the fermentation efficiency, but also reduces the fermentation cost. And the quality and taste of the pickled vegetables are also ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of pickle fermentation preparation, in particular to a controllable direct-throw type rapid fermentation pickle tank. Background Art

[0002] Kimchi is a traditional biological food produced and processed by fermentation with lactic acid bacteria as the main microorganism. It is rich in functional probiotics mainly composed of lactic acid bacteria and their metabolites. For thousands of years, kimchi has attracted many consumers with its sour and pure taste, crisp and tender fragrance, refreshing and delicious taste, long aftertaste, and its functions of relieving greasiness, stimulating digestion, and increasing appetite, making kimchi a food with great demand and good market prospects.

[0003] In the traditional kimchi making process, temperature is one of the key factors affecting the fermentation effect. However, the traditional kimchi making method often finds it difficult to achieve precise control of the fermentation temperature, resulting in an unstable fermentation process and difficulty in ensuring the quality of kimchi. Therefore, a controllable direct-throw rapid fermentation kimchi tank is proposed. Utility Model Content

[0004] In view of this, the utility model provides a controllable direct-throw type rapid fermentation kimchi pot to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial choice.

[0005] The technical solution of the embodiment of the utility model is implemented as follows: a controllable direct-throw type rapid fermentation kimchi tank, including a control component, the control component including a tank body, a refrigeration water tank, a water pipe, a water pump, a heating device, a support rod, a control box, a PLC controller, a data processing module, and a temperature sensor;

[0006] A heating device is fixedly connected to the bottom of the tank body, and a refrigeration water tank is fixedly connected to the bottom of the heating device. A water pipe is wrapped and fixed on the tank body, and a water pump is fixedly connected to the top of the refrigeration water tank. The end of the water pipe is connected to and fixed to the output pipe of the water pump, and the input pipe of the water pump extends into the refrigeration water tank. The other end of the water pipe extends into the refrigeration water tank. Two support rods are fixedly connected to the left side of the tank body, and a control box is fixedly connected to the front side of the support rods. A PLC controller and a data processing module are fixedly connected to the inner wall of the rear side of the control box, and a temperature sensor is fixedly connected to the inner wall of one side of the tank body.

[0007] Further preferably, a driving motor is fixedly connected to the top of the tank body, a stirring rod is rotatably connected to the top inner wall of the tank body, and the top end of the stirring rod extends to the top of the tank body and is fixedly connected to the output shaft of the driving motor.

[0008] Further preferably, the drive motor, PLC controller, data processing module and temperature sensor are electrically connected via a conductive line.

[0009] Further preferably, a feed pipe is connected to and fixed on the top of the tank body, and a discharge pipe is connected to and fixed on the left side of the tank body.

[0010] Further preferably, a valve is fixedly connected to the discharge pipe.

[0011] Further preferably, a filter screen is movably contacted on the discharge pipe, and two mounting blocks are fixedly connected to one side of the filter screen.

[0012] Further preferably, the mounting block is threadably connected to the discharge pipe via bolts.

[0013] Further preferably, a mounting hole is opened on the top inner wall of the tank body, a bearing is fixedly connected to the inner wall of the mounting hole, and the inner side of the inner ring of the bearing is welded to the outer side of the stirring rod.

[0014] The embodiment of the utility model has the following advantages due to the adoption of the above technical solution:

[0015] During the fermentation process of the utility model, the temperature sensor monitors the temperature in the tank body in real time, and transmits the data to the data processing module to process the received temperature data and compare it with the preset temperature parameters. If there is a deviation between the actual temperature and the set temperature, the data processing module will send a control signal to the PLC controller. The PLC controller adjusts the refrigeration water tank and the heating equipment through the control component according to the received control signal to create an optimal fermentation environment for the kimchi. At the same time, the driving motor stirs the kimchi through the stirring rod to ensure that the kimchi is evenly heated and fully exposed to the air during the fermentation process. During the entire fermentation process, the PLC controller continuously receives data from the temperature sensor and adjusts the working states of the refrigeration water tank, the heating equipment and the driving motor according to the control signal of the data processing module, thereby realizing precise control of the fermentation process. This controllable direct-throw fast fermentation kimchi tank not only improves the fermentation efficiency, but also ensures the quality and taste of the kimchi.

[0016] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or technical descriptions will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 It is a three-dimensional structural diagram of the utility model;

[0019] Figure 2 This is a three-dimensional structural diagram of the tank body of the utility model;

[0020] Figure 3 This is a cutaway three-dimensional structural diagram of the control box of the utility model;

[0021] Figure 4 It is a partial three-dimensional structural diagram of the utility model.

[0022] Figure numerals: 1. control component; 2. tank body; 3. refrigeration water tank; 4. water pipe; 5. water pump; 6. heating equipment; 7. support rod; 8. control box; 9. PLC controller; 10. data processing module; 11. temperature sensor; 12. mounting block; 13. bolt; 14. drive motor; 15. stirring rod; 16. feed pipe; 17. discharge pipe; 18. valve; 19. filter. DETAILED DESCRIPTION

[0023] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0024] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.

[0025] like Figure 1-Figure 4 As shown, the embodiment of the utility model provides a controllable direct-cast fast fermentation kimchi tank, including a control component 1, the control component 1 includes a tank body 2, a refrigeration water tank 3, a water pipe 4, a water pump 5, a heating device 6, a support rod 7, a control box 8, a PLC controller 9, a data processing module 10, and a temperature sensor 11;

[0026] A heating device 6 is fixedly connected to the bottom of the tank body 2, and a refrigeration water tank 3 is fixedly connected to the bottom of the heating device 6. A water pipe 4 is wound and fixed on the tank body 2, and a water pump 5 is fixedly connected to the top of the refrigeration water tank 3. The end of the water pipe 4 is connected and fixed to the output pipe of the water pump 5, and the input pipe of the water pump 5 extends into the refrigeration water tank 3, and the other end of the water pipe 4 extends into the refrigeration water tank 3. Two support rods 7 are fixedly connected to the left side of the tank body 2, and a control box 8 is fixedly connected to the front side of the support rod 7. A PLC controller 9 and a data processing module 10 are fixedly connected to the inner wall of the rear side of the control box 8. A temperature sensor 11 is fixedly connected to the inner wall of one side of the tank body 2. During the fermentation process, the temperature sensor 11 monitors the temperature in the tank body 2 in real time, and transmits the data to the data processing module 10 for processing the received temperature data and comparing it with the preset temperature parameters. If there is a deviation between the actual temperature and the set temperature, the data processing module 10 will send a control signal to the PLC controller 9, and the PLC controller 9 controls the control component 1 according to the received control signal. The cooling water tank 3 and the heating device 6 are adjusted. When the temperature in the tank body 2 is too high, the PLC controller 9 will start the water pump 5 to cool the tank body 2 through the water pipe 4 to reduce the temperature inside the tank body 2. Conversely, when the temperature is too low, the PLC controller 9 will start the heating device 6 to heat the tank body 2 to increase the temperature. In this way, the temperature in the tank body 2 can always be maintained within a preset range, creating an optimal fermentation environment for kimchi. At the same time, the driving motor 14 stirs the kimchi through the stirring rod 15 to ensure that the kimchi is evenly heated and fully exposed to air during the fermentation process, accelerate the fermentation process and prevent the kimchi from precipitating or agglomerating. During the entire fermentation process, the PLC controller 9 continuously receives data from the temperature sensor 11 and adjusts the working states of the cooling water tank 3, the heating device 6 and the driving motor 14 according to the control signal of the data processing module 10, thereby realizing precise control of the fermentation process. This controllable direct-throw fast fermentation kimchi tank not only improves the fermentation efficiency, but also ensures the quality and taste of the kimchi.

[0027] In one embodiment, a driving motor 14 is fixedly connected to the top of the tank body 2, and a stirring rod 15 is rotatably connected to the top inner wall of the tank body 2. The top end of the stirring rod 15 extends to the top of the tank body 2 and is fixedly connected to the output shaft of the driving motor 14. The setting of the stirring rod 15 plays a stirring role.

[0028] In one embodiment, the drive motor 14, the PLC controller 9, the data processing module 10 and the temperature sensor 11 are electrically connected via conductive wires, and the setting of the drive motor 14 is automated.

[0029] In one embodiment, a feed pipe 16 is connected to and fixed on the top of the tank body 2, a discharge pipe 17 is connected to and fixed on the left side of the tank body 2, a valve 18 is fixedly connected to the discharge pipe 17, a filter screen 19 is movably contacted on the discharge pipe 17, and two mounting blocks 12 are fixedly connected to one side of the filter screen 19. The mounting block 12 is threadedly connected to the discharge pipe 17 by bolts 13. The setting of the bolts 13 facilitates the quick disassembly of the filter screen 19.

[0030] In one embodiment, a mounting hole is opened on the top inner wall of the tank body 2, and a bearing is fixedly connected to the inner wall of the mounting hole. The inner side of the inner ring of the bearing is welded to the outer side of the stirring rod 15. Through welding, the bearing and the stirring rod 15 are fixed more securely.

[0031] The utility model is in operation: when in use, the nutrient solution is poured into the tank body 2 through the feed pipe 16, and then the heating device 6 is started through the control box 8, the heating device 6 heats and deoxygenates the nutrient solution in the tank body 2, and then the water pump 5 is started after deoxygenation, the water pump 5 cools the tank body 2 with cold water through the water pipe 4, thereby cooling the nutrient solution in the tank body 2, and then the food is poured into the tank body 2 through the feed pipe 16 for fermentation. During the fermentation process, the temperature sensor 11 monitors the temperature in the tank body 2 in real time, and transmits the data to the data processing module 10 to process the received temperature data and compare it with the preset temperature parameters. If there is a deviation between the actual temperature and the set temperature, the data processing module 10 will send a control signal to the PLC controller 9, and the PLC controller 9 adjusts the refrigeration water tank 3 and the heating device 6 through the control component 1 according to the received control signal. When the temperature in the tank body 2 is too high, the PLC controller 9 The water pump 5 will be started to cool the tank body 2 through the water pipe 4 to reduce the temperature inside the tank body 2. Conversely, when the temperature is too low, the PLC controller 9 will start the heating device 6 to heat the tank body 2 to increase the temperature. In this way, the temperature inside the tank body 2 can always be maintained within a preset range, creating an optimal fermentation environment for the kimchi. At the same time, the driving motor 14 stirs the kimchi through the stirring rod 15 to ensure that the kimchi is evenly heated and fully exposed to the air during the fermentation process, thereby accelerating the fermentation process and preventing the kimchi from precipitating or agglomerating. During the entire fermentation process, the PLC controller 9 continuously receives data from the temperature sensor 11 and adjusts the working states of the refrigeration water tank 3, the heating device 6 and the driving motor 14 according to the control signal of the data processing module 10, thereby achieving precise control of the fermentation process. This controllable direct-investment rapid fermentation kimchi tank not only improves the fermentation efficiency, but also ensures the quality and taste of the kimchi.

[0032] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A controllable direct-cast rapid fermentation kimchi tank, comprising a control component (1), characterized in that: The control component (1) comprises a tank body (2), a refrigeration water tank (3), a water pipe (4), a water pump (5), a heating device (6), a support rod (7), a control box (8), a PLC controller (9), a data processing module (10), and a temperature sensor (11); The bottom of the tank body (2) is fixedly connected to a heating device (6), the bottom of the heating device (6) is fixedly connected to a refrigeration water tank (3), a water pipe (4) is wound and fixed on the tank body (2), the top of the refrigeration water tank (3) is fixedly connected to a water pump (5), the end of the water pipe (4) is connected to and fixed to the output pipe of the water pump (5), the input pipe of the water pump (5) extends into the refrigeration water tank (3), the other end of the water pipe (4) extends into the refrigeration water tank (3), the left side of the tank body (2) is fixedly connected to two support rods (7), the front side of the support rods (7) is fixedly connected to a control box (8), the rear inner wall of the control box (8) is fixedly connected to a PLC controller (9) and a data processing module (10), and the inner wall of one side of the tank body (2) is fixedly connected to a temperature sensor (11).

2. The controllable direct-throw fast fermentation kimchi tank according to claim 1, characterized in that: The top of the tank body (2) is fixedly connected to a driving motor (14), and the top inner wall of the tank body (2) is rotatably connected to a stirring rod (15), the top end of the stirring rod (15) extending to the top of the tank body (2) and fixedly connected to the output shaft of the driving motor (14).

3. The controllable direct-throw fast fermentation kimchi tank according to claim 2, characterized in that: The drive motor (14), the PLC controller (9), the data processing module (10) and the temperature sensor (11) are electrically connected via a conductive line.

4. The controllable direct-throw fast fermentation kimchi tank according to claim 1, characterized in that: The top of the tank body (2) is connected to and fixed with a feed pipe (16), and the left side of the tank body (2) is connected to and fixed with a discharge pipe (17).

5. The controllable direct-throw fast fermentation kimchi tank according to claim 4, characterized in that: The discharge pipe (17) is fixedly connected with a valve (18).

6. The controllable direct-cast rapid fermentation kimchi tank according to claim 4, characterized in that: The discharge pipe (17) is movably connected to a filter screen (19), and one side of the filter screen (19) is fixedly connected to two mounting blocks (12).

7. The controllable direct-throw fast fermentation kimchi tank according to claim 6, characterized in that: The mounting block (12) is threadedly connected to the discharge pipe (17) via bolts (13).

8. The controllable direct-throw fast fermentation kimchi tank according to claim 2, characterized in that: A mounting hole is provided on the inner wall of the top of the tank body (2), a bearing is fixedly connected to the inner wall of the mounting hole, and the inner side of the inner ring of the bearing is welded to the outer side of the stirring rod (15).

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