Hole site detection device for carbon fiber tube

The hole position detection device for carbon fiber tubes addresses deformation issues by using a detection platform with support rods and an infrared rangefinder to measure vertical distances, enhancing production efficiency and reducing scrap rates.

CN222231582UActive Publication Date: 2024-12-24NINGBO KONFOONG COMPOSITE MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202321843586.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-07-13
Publication Date
2024-12-24
Estimated Expiration
2033-07-13

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    Figure CN222231582U_ABST
Patent Text Reader

Abstract

The utility model provides a hole site detection device for a carbon fiber tube, which comprises a detection platform, a first support rod and a second support rod are arranged on the detection platform, a mounting base is arranged on one side of the upper end of the first support rod, a through hole is arranged in the second support rod, and the first support rod and the second support rod are arranged on the mounting base. One end of the carbon fiber tube is connected with the mounting base on the first supporting rod, and the other end of the carbon fiber tube penetrates through the through hole in the second supporting rod; a hole site is formed in the outer side wall of the carbon fiber tube, a detection accessory is arranged in the hole site, and an infrared distance meter is arranged above the detection accessory; the infrared distance meter is connected with a vertical support through a connecting rod, and the vertical support is arranged on a detection platform. The hole site detection device provided by the utility model can quickly detect whether the hole site is deformed or not, deal with abnormal products in time, reduce the scrap of parts, reduce the production cost and improve the production efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of workpiece detection, in particular to a hole position detection device for a carbon fiber tube. Background Art

[0002] Carbon fiber reinforced plastic (CFRP) is a material formed by compounding carbon fiber and resin under certain pressure and temperature. It has the characteristics of high strength, light weight, corrosion resistance and long life. The unique properties of carbon fiber reinforced plastics have led to an increasing demand for carbon fiber tubes, especially in applications where weight is an important factor. Carbon fiber tubes are increasingly replacing steel tubes, titanium tubes and aluminum tubes. In addition, carbon fiber tubes are made of a combination of carbon fiber braids and unidirectional carbon fiber fabrics. They have excellent torsional properties and compressive strength and are also suitable for high torque applications.

[0003] Currently in the semiconductor field, carbon fiber tubes are mainly used in LCD and chip assembly process equipment. They replace bulky metal robotic arms, significantly reduce amplitude, improve stability and production efficiency, and have high strength, light weight, low thermal expansion coefficient, fatigue resistance and high temperature resistance. In practical applications, the side walls of carbon fiber tubes usually need to be processed with holes, which are generally through holes. In the process of mechanical processing, the shape of the holes is easily deformed, which affects the stability and reliability of the carbon fiber tubes. They cannot meet production requirements and can only be scrapped.

[0004] CN217384037U provides a special inspection tool for carbon fiber tubes, which is a rectangular plate provided with a semi-enclosed groove; the structure of the semi-enclosed groove is adapted to the structure of the carbon fiber tube to be inspected; at least two hole spacing positioning columns are provided at the bottom of the semi-enclosed groove. The special inspection tool for carbon fiber tubes realizes the rapid and effective detection of the size and root end flatness of the carbon fiber tube, improves the detection efficiency and accuracy, and reduces the detection cost. However, the inspection tool cannot detect whether the hole position of the carbon fiber tube is deformed.

[0005] Therefore, it is of great significance to provide a device that can accurately detect whether the hole position of the carbon fiber tube is deformed. Utility Model Content

[0006] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a hole position detection device for a carbon fiber tube, which can quickly detect whether the hole is deformed, handle abnormal products in time, reduce the scrapping of parts, reduce production costs, and improve production efficiency.

[0007] To achieve this purpose, the utility model adopts the following technical solutions:

[0008] The utility model provides a hole position detection device for a carbon fiber tube, the hole position detection device comprising a detection platform;

[0009] The detection platform is provided with a first support rod and a second support rod, and the axial directions of the first support rod and the second support rod are both perpendicular to the upper surface of the detection platform;

[0010] A mounting base is provided on one side of the upper end of the first support rod, and the axis of the mounting base is parallel to the upper surface of the detection platform;

[0011] A through hole is provided in the second support rod, and the axial direction of the through hole is parallel to the upper surface of the detection platform;

[0012] One end of the carbon fiber tube is connected to the mounting base on the first support rod, and the other end passes through the through hole on the second support rod, and the axial direction of the carbon fiber tube is parallel to the upper surface of the detection platform;

[0013] A hole is provided on the outer wall of the carbon fiber tube, a detection accessory is provided in the hole, and an infrared rangefinder is provided above the detection accessory;

[0014] The infrared rangefinder is connected to a vertical bracket through a connecting rod. The vertical bracket is arranged on the detection platform and the axial direction of the vertical bracket is perpendicular to the upper surface of the detection platform.

[0015] The hole position detection device provided by the utility model fixes the carbon fiber tube and controls the axial direction of the carbon fiber tube to be parallel to the upper surface of the detection platform through the arrangement of the first support rod and the second support rod. One end of the carbon fiber tube is connected to the mounting base on the first support rod, and the other end passes through the through hole on the second support rod. If the hole position on the carbon fiber tube is deformed, the roundness error increases, and the detection accessory will also be deformed after being inserted into the hole position, and the horizontality of the upper end face of the detection accessory will deteriorate. Therefore, an infrared rangefinder is used to measure the vertical distance between two points on the same circumference and the same diameter on the upper end face and the infrared rangefinder. If the difference in the vertical distance exceeds 0.4mm, it means that the hole position is severely deformed, the product is unqualified, and needs to be repaired.

[0016] In the utility model, the material of the detection fitting is polyetheretherketone PEEK.

[0017] Preferably, the detection accessory is a T-shaped structure; the upper end surface of the detection accessory is circular; and the lower end of the detection accessory is a cylindrical structure.

[0018] Preferably, the diameter of the upper end surface is greater than the diameter of the cylindrical structure.

[0019] Preferably, the diameter of the cylindrical structure is 2-4 mm, for example, it can be 2 mm, 2.2 mm, 2.4 mm, 2.6 mm, 2.8 mm, 3 mm, 3.2 mm, 3.4 mm, 3.6 mm, 3.8 mm or 4 mm, but is not limited to the listed values, and other unlisted values ​​within the numerical range are also applicable.

[0020] Preferably, the diameter of the upper end surface is 8-10 mm, for example, it can be 8 mm, 8.2 mm, 8.4 mm, 8.6 mm, 8.8 mm, 9 mm, 9.2 mm, 9.4 mm, 9.6 mm, 9.8 mm or 10 mm, but is not limited to the listed values, and other unlisted values ​​within the numerical range are also applicable.

[0021] Preferably, the hole is circular in shape.

[0022] Preferably, the diameter of the hole is 2-4 mm, for example, it can be 2 mm, 2.2 mm, 2.4 mm, 2.6 mm, 2.8 mm, 3 mm, 3.2 mm, 3.4 mm, 3.6 mm, 3.8 mm or 4 mm, but is not limited to the listed values, and other unlisted values ​​within the numerical range are also applicable.

[0023] In the utility model, the cylindrical structure of the detection accessory is inserted into the hole of the carbon fiber tube, so the diameter of the lower end of the detection accessory should match the diameter of the hole, that is, the matching tolerance of the two is ±0.1mm.

[0024] Preferably, the mounting base comprises a base platform and a connecting tube; one end of the connecting tube is connected to the base platform via a screw, and the other end is connected to the carbon fiber tube.

[0025] Preferably, the side wall of the first support rod is connected to a right-angled side of the triangular bracket, and the other right-angled side of the triangular bracket is arranged on the detection platform.

[0026] Preferably, the triangular bracket is in the shape of an isosceles right triangle.

[0027] The operation process of the hole position detection device provided by the utility model for detecting the hole positions contained in the carbon fiber tube is as follows:

[0028] Connect one end of the carbon fiber tube to the connecting tube with glue, and pass the other end through the through hole on the second support rod. Fasten the connecting tube and the base platform with screws, and finally make the axial direction of the carbon fiber tube parallel to the upper surface of the detection platform. Install the detection accessories into the hole to be tested of the carbon fiber tube, and use an infrared rangefinder to measure the vertical distance between two points on the same circle and the same diameter on the upper end surface and the infrared rangefinder. If the difference in vertical distance exceeds 0.4mm, it means that the hole has undergone severe deformation, the product is unqualified, and needs to be repaired.

[0029] Compared with the prior art, the beneficial effects of the utility model are:

[0030] The hole position detection device provided by the utility model can quickly detect whether the hole position is deformed, handle abnormal products in time, reduce the scrapping of parts, reduce production costs, and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 This is a schematic diagram of the hole position detection device described in Example 1 of the utility model;

[0032] Figure 2 This is a schematic diagram of the detection accessory described in Example 1 of the utility model;

[0033] In the figure: 1-detection platform; 2-first support rod; 3-second support rod; 4-screw; 5-base platform; 6-connecting pipe; 7-vertical bracket; 8-infrared rangefinder; 9-carbon fiber tube; 10-hole position; 11-detection accessories; 12-triangular bracket. DETAILED DESCRIPTION

[0034] The technical solution of the utility model is further explained below with reference to the accompanying drawings and through specific implementation methods.

[0035] The utility model is further described in detail below. However, the following examples are only simple examples of the utility model and do not represent or limit the scope of protection of the utility model. The scope of protection of the utility model shall be subject to the claims.

[0036] It should be understood that, in the description of the present utility model, the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0037] It should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "disposed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0038] Those skilled in the art should understand that the present invention necessarily includes necessary pipelines, conventional valves and general pump equipment for realizing a complete process, but the above content does not belong to the main invention point of the present invention. Those skilled in the art can add layouts on their own based on the process flow and equipment structure selection, and the present invention does not make special requirements and specific limitations on this.

[0039] Example 1

[0040] This embodiment provides a hole position detection device for a carbon fiber tube, and its structural schematic diagram is shown in FIG. Figure 1 As shown, the hole position detection device includes a detection platform 1, on which a first support rod 2 and a second support rod 3 are arranged, the axial directions of the first support rod 2 and the second support rod 3 are both perpendicular to the upper surface of the detection platform 1, a mounting base is arranged on one side of the upper end of the first support rod 2, the axis of the mounting base is parallel to the upper surface of the detection platform 1, a through hole is arranged in the second support rod 3, the axial direction of the through hole is parallel to the upper surface of the detection platform 1, the mounting base includes a base platform 5 and a connecting pipe 6, one end of the connecting pipe 6 is connected to the base by a screw 4 The first end of the carbon fiber tube 9 is connected to the detection platform 5, and the other end is connected to the carbon fiber tube 9. The other end of the carbon fiber tube 9 passes through the through hole on the second support rod 3. The axial direction of the carbon fiber tube 9 is parallel to the upper surface of the detection platform 1. A hole 10 is provided on the outer wall of the carbon fiber tube 9. A detection accessory 11 is provided in the hole 10. An infrared rangefinder 8 is provided above the detection accessory 11. The infrared rangefinder 8 is connected to the vertical bracket 7 through a connecting rod. The vertical bracket 7 is provided on the detection platform 1 and the axial direction of the vertical bracket 7 is perpendicular to the upper surface of the detection platform 1.

[0041] The side wall of the first support rod 2 is connected to a right-angled side of the triangular bracket 12, and the other right-angled side of the triangular bracket 12 is arranged on the detection platform 1. The shape of the triangular bracket 12 is an isosceles right triangle;

[0042] The schematic diagram of the detection accessory 11 is as follows Figure 2As shown, the detection accessory 11 is a T-shaped structure, the upper end face of the detection accessory 11 is circular, the lower end of the detection accessory 11 is a cylindrical structure, the diameter of the upper end face is greater than the diameter of the cylindrical structure, the diameter of the cylindrical structure is 3mm, the diameter of the upper end face is 9mm, the shape of the hole 10 is circular, and the diameter of the hole 10 is 3mm.

[0043] Example 2

[0044] The present embodiment provides a hole position detection device for a carbon fiber tube, the hole position detection device comprising a detection platform, a first support rod and a second support rod are arranged on the detection platform, the axial directions of the first support rod and the second support rod are both perpendicular to the upper surface of the detection platform, a mounting base is arranged on one side of the upper end of the first support rod, the axis of the mounting base is parallel to the upper surface of the detection platform, a through hole is arranged in the second support rod, the axial direction of the through hole is parallel to the upper surface of the detection platform, the mounting base comprises a base platform and a connecting tube, one end of the connecting tube is connected to the base platform by a screw, and the other end is connected to the carbon fiber tube, the other end of the carbon fiber tube passes through the through hole on the second support rod, the axial direction of the carbon fiber tube is parallel to the upper surface of the detection platform, a hole is arranged on the outer side wall of the carbon fiber tube, a detection accessory is arranged in the hole, an infrared rangefinder is arranged above the detection accessory, the infrared rangefinder is connected to a vertical bracket through a connecting rod, the vertical bracket is arranged on the detection platform, and the axial direction of the vertical bracket is perpendicular to the upper surface of the detection platform;

[0045] The side wall of the first support rod is connected to a right-angled side of the triangular bracket, the other right-angled side of the triangular bracket is arranged on the detection platform, and the shape of the triangular bracket is an isosceles right triangle;

[0046] The detection accessory is a T-shaped structure, the upper end face of the detection accessory is circular, the lower end of the detection accessory is a cylindrical structure, the diameter of the upper end face is greater than the diameter of the cylindrical structure, the diameter of the cylindrical structure is 2mm, the diameter of the upper end face is 8mm, the shape of the hole is circular, and the diameter of the hole is 2mm.

[0047] Example 3

[0048] The present embodiment provides a hole position detection device for a carbon fiber tube, the hole position detection device comprising a detection platform, a first support rod and a second support rod are arranged on the detection platform, the axial directions of the first support rod and the second support rod are both perpendicular to the upper surface of the detection platform, a mounting base is arranged on one side of the upper end of the first support rod, the axis of the mounting base is parallel to the upper surface of the detection platform, a through hole is arranged in the second support rod, the axial direction of the through hole is parallel to the upper surface of the detection platform, the mounting base comprises a base platform and a connecting tube, one end of the connecting tube is connected to the base platform by a screw, and the other end is connected to the carbon fiber tube, the other end of the carbon fiber tube passes through the through hole on the second support rod, the axial direction of the carbon fiber tube is parallel to the upper surface of the detection platform, a hole is arranged on the outer side wall of the carbon fiber tube, a detection accessory is arranged in the hole, an infrared rangefinder is arranged above the detection accessory, the infrared rangefinder is connected to a vertical bracket through a connecting rod, the vertical bracket is arranged on the detection platform, and the axial direction of the vertical bracket is perpendicular to the upper surface of the detection platform;

[0049] The side wall of the first support rod is connected to a right-angled side of the triangular bracket, the other right-angled side of the triangular bracket is arranged on the detection platform, and the shape of the triangular bracket is an isosceles right triangle;

[0050] The detection accessory is a T-shaped structure, the upper end face of the detection accessory is circular, the lower end of the detection accessory is a cylindrical structure, the diameter of the upper end face is greater than the diameter of the cylindrical structure, the diameter of the cylindrical structure is 4mm, the diameter of the upper end face is 10mm, the shape of the hole is circular, and the diameter of the hole is 4mm.

[0051] The operation process of the hole position detection device provided in Examples 1-3 for detecting the hole positions contained in the carbon fiber tube is as follows:

[0052] Connect one end of the carbon fiber tube to the connecting tube with glue, and pass the other end through the through hole on the second support rod. Fasten the connecting tube and the base platform with screws, and finally make the axial direction of the carbon fiber tube parallel to the upper surface of the detection platform. Install the detection accessories into the hole to be tested of the carbon fiber tube, and use an infrared rangefinder to measure the vertical distance between two points on the same circle and the same diameter on the upper end surface and the infrared rangefinder. If the difference in vertical distance exceeds 0.4mm, it means that the hole has undergone severe deformation, the product is unqualified, and needs to be repaired.

[0053] In summary, the hole position detection device provided by the utility model can quickly detect whether the hole position is deformed, handle abnormal products in time, reduce the scrapping of parts, reduce production costs, and improve production efficiency.

[0054] The applicant declares that the above is only a specific implementation method of the present utility model, but the protection scope of the present utility model is not limited thereto. The technicians in the relevant technical field should understand that any changes or substitutions that can be easily thought of by the technicians in the relevant technical field within the technical scope disclosed in the present utility model fall within the protection scope and disclosure scope of the present utility model.

Claims

1. A hole position detection device for a carbon fiber tube, characterized in that: The hole position detection device comprises a detection platform; The detection platform is provided with a first support rod and a second support rod, and the axial directions of the first support rod and the second support rod are both perpendicular to the upper surface of the detection platform; A mounting base is provided on one side of the upper end of the first support rod, and the axis of the mounting base is parallel to the upper surface of the detection platform; A through hole is provided in the second support rod, and the axial direction of the through hole is parallel to the upper surface of the detection platform; One end of the carbon fiber tube is connected to the mounting base on the first support rod, and the other end passes through the through hole on the second support rod, and the axial direction of the carbon fiber tube is parallel to the upper surface of the detection platform; A hole is provided on the outer wall of the carbon fiber tube, a detection accessory is provided in the hole, and an infrared rangefinder is provided above the detection accessory to measure the vertical distance between two points on the same circumference and the same diameter on the upper end surface of the detection accessory and the infrared rangefinder; The infrared rangefinder is connected to a vertical bracket via a connecting rod, and the vertical bracket is arranged on the detection platform and the axial direction of the vertical bracket is perpendicular to the upper surface of the detection platform; The detection accessory is a T-shaped structure; The upper end surface of the detection accessory is circular; The lower end of the detection accessory is a cylindrical structure; The diameter of the upper end surface is greater than the diameter of the cylindrical structure; The diameter of the upper end surface is 8-10 mm; The diameter of the cylindrical structure is 2-4 mm; The shape of the hole is circular; The diameter of the hole is 2-4 mm.

2. The hole position detection device for a carbon fiber tube according to claim 1, characterized in that: The mounting base includes a base platform and a connecting pipe; One end of the connecting pipe is connected to the base platform through a screw, and the other end is connected to the carbon fiber tube.

3. The hole position detection device for a carbon fiber tube according to claim 1, characterized in that: The side wall of the first support rod is connected to a right-angled side of the triangular bracket, and the other right-angled side of the triangular bracket is arranged on the detection platform.

4. The hole position detection device for a carbon fiber tube according to claim 3, characterized in that: The shape of the triangular bracket is an isosceles right triangle.