Film generating device for film type degassing of lubricating grease
Patent Information
- Application Number
- CN202421453408.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-06-25
AI Technical Summary
Existing film generators will generate vibration during use, resulting in noise and structural damage, affecting the working environment and efficiency.
A film generator for grease film degassing is designed, using a shock-absorbing buffer system combining limit blocks, sliding blocks and springs. The limit rods and eccentric wheels are driven by the motor to prevent grease from being blocked, and vibration absorption and noise are achieved. reduce.
It effectively reduces the damage and noise impact of vibration on the device, improves the comfort and safety of the working environment, reduces downtime and maintenance costs, and improves the stability and reliability of the device.
Smart Images
Figure CN222238916U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lubricating grease degassing, in particular to a film generating device for lubricating grease film-type degassing. Background Art
[0002] Grease thin film degassing is a technical process used to remove gas from grease (lubricant). Grease often absorbs gases in the air during use, such as moisture, oxygen, nitrogen, etc. These gases will affect the performance and stability of the grease, such as causing bubble formation, intensified oxidation reactions, etc. Therefore, in order to improve the quality and service life of the grease, it is necessary to remove the gas as much as possible. This is the degassing process. In order to process it, a thin film generator is needed. The thin film generator is a device that uses thin film technology for separation, reaction or treatment. It is usually composed of thin films with specific functions. These films can be porous, semi-permeable membranes or materials with specific surface properties. Thin film generators are widely used in various industrial fields and scientific research to achieve functions such as separation, filtration, degassing, reaction or purification.
[0003] During use, some existing thin film generating devices will generate vibrations when processing materials, and there will be noise caused by vibration, as well as damage to the internal structure of the device. As a result, when the device is in use, it will affect the working environment of the staff and cause damage to the internal structure of the device, thereby reducing the working efficiency of the device. Therefore, in response to the above problems, a thin film generating device for grease film degassing is proposed. Utility Model Content
[0004] In order to remedy the above deficiencies, the utility model provides a thin film generating device for grease film degassing, aiming to improve the problem in the prior art that the vibration generated during the operation of some thin film generating devices will generate noise and cause damage to the internal structure of the device.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] The film generating device of grease film type degassing comprises a processing tank, the top of the processing tank is fixedly connected with a fixing ring, the top of the fixing ring is fixedly connected with a stirring assembly, the outside of the processing tank is fixedly connected with a heating ring, the bottom of the processing tank is fixedly connected with a feeding pipe, the outside of the fixing ring is fixedly connected with an air outlet pipe, the bottom of the air outlet pipe is fixedly connected with a cooling pipe, the bottom of the air outlet pipe is fixedly connected with a cooling tank, the bottom of the cooling pipe is fixedly connected with an air pump, the bottom of the air pump is fixedly connected with an exhaust tank, the bottom of the exhaust tank is fixedly connected with a placement plate, the bottom of the placement plate is fixedly connected with a limiting block, the outside of the limiting block is slidably connected with two sliding blocks, the inside of the two sliding blocks are slidably connected with two fixing rods, the outside of the fixing rod is slidably connected with a limiting assembly, and the outside of the placement plate is slidably connected with a base;
[0007] As a further description of the above technical solution:
[0008] The stirring assembly comprises a motor 1, the bottom end of the motor 1 is fixedly connected to the top end of the fixing ring, the driving end of the motor 1 is fixedly connected to a rotating rod, and the outside of the rotating rod is fixedly connected to a plurality of stirring blades;
[0009] As a further description of the above technical solution:
[0010] The limit assembly includes a plurality of sliding rings, the interior of the sliding rings is slidably connected to the exterior of the fixed rod, the exterior of the fixed rod is sleeved with two springs 1, the exterior of the fixed rod is sleeved with two springs 2, the exterior of the placement plate is slidably connected to a base, and the top end of the spring 1 is rotatably connected to a rotating plate;
[0011] As a further description of the above technical solution:
[0012] The processing tank is fixedly connected with a feed port on the outside, the feed port is fixedly connected with a second motor on the outside, the driving end of the second motor is fixedly connected with a limit rod, the limit rod is fixedly connected with an eccentric wheel on the outside, the feed port is rotatably connected with a blanking plate on the inside, the bottom end of the blanking plate is rotatably connected with two telescopic rods, and the outside of the telescopic rod is provided with a spring three;
[0013] As a further description of the above technical solution:
[0014] One end of the spring three is fixedly connected to the inside of the feed port, and the other end of the spring three is rotatably connected to the bottom end of the blanking plate;
[0015] As a further description of the above technical solution:
[0016] The outer portion of the limit rod is rotatably connected to the inner portion of the feed port, and the outer portion of the eccentric wheel is in contact with the top end of the unloading plate;
[0017] As a further description of the above technical solution:
[0018] The outer portion of the fixing rod is fixedly connected to the inner portion of the base, and the outer portion of the sliding block is slidably connected to the inner portion of the base;
[0019] As a further description of the above technical solution:
[0020] The bottom end of the feed pipe is fixedly connected to the top end of the base, and the bottom end of the cooling pipe is fixedly connected to the top end of the air pump.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, the limit block transmits it to the sliding block, and the sliding block is ejected 18), and the elasticity of the spring 1 and the spring 2 resets the sliding ring and the sliding block, so that the vibration generated during the operation of the device can be absorbed. Therefore, the shock absorbing and buffering system can effectively absorb and reduce the impact of external vibration on the inside of the device, reduce device damage or performance degradation caused by external vibration, and the buffering system can effectively reduce these noises and environmental impacts, and improve the comfort and safety of the working environment.
[0023] 2. In the utility model, the limiting rod is driven to rotate by starting the second motor, and the rotation of the limiting rod drives the rotation of the eccentric wheel, and the unloading plate is hit by the rotation of the eccentric wheel. The unloading plate is reset by the hitting of the unloading plate and the retractable rod and the spring, so that the grease is effectively prevented from being blocked when entering the device. This design can reduce downtime and maintenance costs in operation and improve the stability and reliability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a three-dimensional schematic diagram of a thin film generating device for grease thin film degassing proposed by the utility model;
[0025] Figure 2 This is a schematic diagram of the structure of the cooling tube of the film generating device for the grease film degassing proposed by the utility model;
[0026] Figure 3 This is a structural schematic diagram of a placement plate of a thin film generating device for grease thin film degassing proposed by the utility model;
[0027] Figure 4 This is a schematic structural diagram of the telescopic rod of the thin film generating device for grease thin film degassing proposed by the utility model.
[0028] Legend:
[0029] 1. Processing tank; 2. Motor 1; 3. Rotating rod; 4. Stirring blade; 5. Heating ring; 6. Feeding pipe; 7. Exhaust pipe; 8. Cooling tank; 9. Cooling pipe; 10. Fixed ring; 11. Air pump; 12. Exhaust tank; 13. Placement plate; 14. Limit block; 15. Sliding block; 16. Fixed rod; 17. Sliding ring; 18. Spring 1; 19. Spring 2; 20. Rotating plate; 21. Base; 22. Feed inlet; 23. Limit rod; 24. Motor 2; 25. Eccentric wheel; 26. Spring 3; 27. Feeding plate; 28. Telescopic rod. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] Reference Figure 1 - Figure 3 The utility model provides an embodiment: a film generating device for grease film degassing, comprising a processing tank 1, which is a main container for containing the grease to be treated and performing degassing operations. The top of the processing tank 1 is fixedly connected with a fixing ring 10, which is installed on the top of the processing tank 1 and is used to fix subsequent components. The top of the fixing ring 10 is fixedly connected with a stirring component, and the stirring component includes a motor 2, which is installed on the top of the fixing ring 10 and is used to provide stirring power. The bottom end of the motor 2 is fixedly connected to the top of the fixing ring 10, and the driving end of the motor 2 is fixedly connected with a rotating rod 3. The rotating rod 3 is connected to the motor 2 to transmit power to the stirring blade 4. The outside of the rotating rod 3 is fixedly connected with a plurality of stirring blades 4, which are installed on the outside of the rotating rod 3 and are used to stir and mix the grease. The outside of the processing tank 1 is fixedly connected with a heating ring 5, which is fixed on the outside of the processing tank 1 and is used to heat the grease, which helps to improve the degassing efficiency. The bottom end of the processing tank 1 is fixedly connected with a discharge pipe 6, which is installed at the bottom of the processing tank 1 and is used to take out the treated grease from the processing tank 1. The outside of the fixing ring 10 is fixedly connected with an exhaust pipe 7, which is installed on the outside of the fixing ring 10 and is used to discharge gas from the processing tank 1.
[0032] Reference Figure 1 - Figure 3The bottom end of the outlet pipe 7 is fixedly connected with a cooling pipe 9, which connects the outlet pipe 7 and the cooling tank 8 for transferring heat and cooling the gas. The bottom end of the outlet pipe 7 is fixedly connected with a cooling tank 8, which is installed at the bottom of the outlet pipe 7 for cooling the gas discharged from the processing tank 1. The bottom end of the cooling pipe 9 is fixedly connected with an air pump 11, which is installed at the bottom of the cooling pipe 9 for extracting the gas in the processing tank 1. The bottom end of the air pump 11 is fixedly connected with an exhaust tank 12, which is installed at the bottom of the air pump 11 for collecting the extracted gas and discharging it to the external environment. The bottom end of the exhaust tank 12 is fixedly connected with a cooling tank 8, which is installed at the bottom of the cooling pipe 9 for extracting the gas in the processing tank 1. A placement plate 13 is fixedly connected, and the placement plate 13 is installed at the bottom of the exhaust tank 12 for supporting and fixing subsequent components. The bottom end of the placement plate 13 is fixedly connected to a limit block 14, and the limit block 14 is installed at the bottom of the placement plate 13 for controlling and limiting the movement range of subsequent components. The external sliding connection of the limit block 14 has two sliding blocks 15, and the sliding block 15 is installed outside the limit block 14 for supporting and allowing the sliding movement of subsequent components. The internal sliding connection of the two sliding blocks 15 has two fixed rods 16, and the fixed rods 16 are installed inside the sliding block 15 for fixing the sliding ring 17 and the limit assembly.
[0033] Reference Figure 2 and Figure 3 , the external sliding connection of the fixed rod 16 is a limited position assembly, the limited position assembly includes a plurality of sliding rings 17, the sliding ring 17 is installed on the outside of the fixed rod 16, and is used to limit and control the movement range of the sliding block 15 and the rotating plate 20, the internal sliding connection of the sliding ring 17 is on the outside of the fixed rod 16, the external sleeve of the fixed rod 16 is provided with two springs 18, the external sleeve of the fixed rod 16 is provided with two springs 2 19, the springs 18 and 19 are installed on the outside of the fixed rod 16, and are used to provide reverse force and adjust pressure, the external sliding connection of the placement plate 13 is provided with a base 21, the top of the spring 18 is rotatably connected with the rotating plate 20, the external sliding connection of the placement plate 13 is provided with a base 21, and the base 21 is installed on the outside of the placement plate 13, and is used to support the entire device and fix its stability during operation, the external fixed rod 16 is fixedly connected to the inside of the base 21, the external sliding connection of the sliding block 15 is provided to the inside of the base 21, the bottom end of the feed pipe 6 is fixedly connected to the top of the base 21, and the bottom end of the cooling pipe 9 is fixedly connected to the top of the air pump 11;
[0034] Reference Figure 4The outside of the processing tank 1 is fixedly connected with a feed port 22, which is installed on the outside of the processing tank 1 and is used to inject grease into the inside of the processing tank 1. The outside of the feed port 22 is fixedly connected with a motor 24, which is installed on the outside of the feed port 22, and its driving end is connected to a limit rod 23, and the driving end of the motor 24 is fixedly connected to the limit rod 23. The outside of the limit rod 23 is fixedly connected with an eccentric wheel 25, which is installed on the outside of the limit rod 23 and contacts with the top of the blanking plate 27 in the feed port 22. The inside of the feed port 22 is rotatably connected with the blanking plate 27, and the outside of the limit rod 23 is rotatably connected to the feed port 22. The inside of the feed port 22, the outside of the eccentric wheel 25 contacts the top of the feed plate 27, the feed plate 27 is located inside the feed port 22, contacts the eccentric wheel 25, and can rotate, the bottom end of the feed plate 27 is rotatably connected to two telescopic rods 28, the telescopic rods 28 are installed at the bottom end of the feed plate 27, and are used to support and adjust the position of the feed plate 27, the outside of the telescopic rods 28 is provided with a spring three 26, the spring three 26 helps maintain the stability and movement flexibility of the feed plate 27 through elastic support and connection, one end of the spring three 26 is fixedly connected to the inside of the feed port 22, and the other end of the spring three 26 is rotatably connected to the bottom end of the feed plate 27.
[0035] Working principle: After placing the material at the feed port 22, the limiting rod 23 is driven to rotate by starting the motor 24, and the eccentric wheel 25 is driven to rotate by the rotation of the limiting rod 23, and the unloading plate 27 is hit by the rotation of the eccentric wheel 25. The hitting of the unloading plate 27 and the resetting of the unloading plate 27 by the telescopic rod 28 and the spring 3 26 enable the material to enter the device quickly without blocking the feed port 22. After the material enters the processing tank 1, the rotating rod 3 is driven to rotate by starting the motor 1 2, and the stirring blade 4 is driven to rotate by the rotation of the rotating rod 3. After starting the heating ring 5, the material can be better processed by stirring and heating, and the gas generated during processing is discharged into the inside of the outlet pipe 7, and the gas is transported to the cooling pipe 9 through the outlet pipe 7. The gas is cooled and discharged by the cooling water inside the cooling tank 8 and the exhaust tank 12, so as to prevent the gas from causing damage to the staff;
[0036] The placement plate 13 connected to the bottom end of the device transmits the vibration generated during the operation of the device to the limit block 14 and the spring three 26, and then transmits it to the sliding block 15 through the limit block 14. The sliding block 15 ejects the spring one 18, and the rotating plate 20 ejects the sliding ring 17, so as to drive the movement of the spring two 19. The elasticity of the spring one 18 and the spring two 19 can reset the sliding ring 17 and the sliding block 15, so that the vibration generated during the operation of the device can be absorbed and buffered, thereby reducing the noise and protecting the internal structure.
[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A film generating device for grease film degassing, comprising a processing tank (1), characterized in that: The top of the processing tank (1) is fixedly connected to a fixing ring (10), the top of the fixing ring (10) is fixedly connected to a stirring assembly, the outside of the processing tank (1) is fixedly connected to a heating ring (5), the bottom of the processing tank (1) is fixedly connected to a feeding pipe (6), the outside of the fixing ring (10) is fixedly connected to an air outlet pipe (7), the bottom of the air outlet pipe (7) is fixedly connected to a cooling pipe (9), the bottom of the air outlet pipe (7) is fixedly connected to a cooling tank (8), and the bottom of the cooling pipe (9) is fixedly connected to an air pump ( 11), the bottom end of the air pump (11) is fixedly connected to an exhaust tank (12), the bottom end of the exhaust tank (12) is fixedly connected to a placement plate (13), the bottom end of the placement plate (13) is fixedly connected to a limit block (14), the outer sliding connection of the limit block (14) is connected to two sliding blocks (15), the inner sliding connection of the two sliding blocks (15) is connected to two fixed rods (16), the outer sliding connection of the fixed rods (16) is connected to a limit assembly, and the outer sliding connection of the placement plate (13) is connected to a base (21).
2. The thin film generating device for grease thin film degassing according to claim 1, characterized in that: The stirring assembly comprises a motor (2), the bottom end of the motor (2) being fixedly connected to the top end of the fixing ring (10), the driving end of the motor (2) being fixedly connected to a rotating rod (3), and the outside of the rotating rod (3) being fixedly connected to a plurality of stirring blades (4).
3. The thin film generating device for grease thin film degassing according to claim 1, characterized in that: The limiting assembly comprises a plurality of sliding rings (17), the interior of the sliding rings (17) is slidably connected to the exterior of the fixed rod (16), the exterior of the fixed rod (16) is sleeved with two springs 1 (18), the exterior of the fixed rod (16) is sleeved with two springs 2 (19), the exterior of the placement plate (13) is slidably connected to a base (21), and the top end of the spring 1 (18) is rotatably connected to a rotating plate (20).
4. The thin film generating device for grease thin film degassing according to claim 1, characterized in that: The processing tank (1) is fixedly connected to a feed port (22) on the outside, and a motor 2 (24) is fixedly connected to the outside of the feed port (22). The driving end of the motor 2 (24) is fixedly connected to a limit rod (23). The outside of the limit rod (23) is fixedly connected to an eccentric wheel (25). The feed port (22) is rotatably connected to a discharge plate (27). The bottom end of the discharge plate (27) is rotatably connected to two telescopic rods (28). The outside of the telescopic rod (28) is provided with a spring 3 (26).
5. The thin film generating device for grease thin film degassing according to claim 4, characterized in that: One end of the spring three (26) is fixedly connected to the inside of the feed port (22), and the other end of the spring three (26) is rotatably connected to the bottom end of the blanking plate (27).
6. The thin film generating device for grease thin film degassing according to claim 4, characterized in that: The outside of the limiting rod (23) is rotatably connected to the inside of the feed port (22), and the outside of the eccentric wheel (25) is in contact with the top end of the unloading plate (27).
7. The thin film generating device for grease thin film degassing according to claim 1, characterized in that: The outside of the fixed rod (16) is fixedly connected to the inside of the base (21), and the outside of the sliding block (15) is slidably connected to the inside of the base (21).
8. The thin film generating device for grease thin film degassing according to claim 1, characterized in that: The bottom end of the feed pipe (6) is fixedly connected to the top end of the base (21), and the bottom end of the cooling pipe (9) is fixedly connected to the top end of the air pump (11).