Injection mold for efficiently producing rope saw
By designing injection molds, beaded cavity and runner structures including upper mold, middle plate and lower mold, the problem of low production efficiency of existing rope saw injection molding machines is solved, and multiple rope saws are efficiently produced, reducing production costs. And improve competitiveness.
Patent Information
- Application Number
- CN202420765364.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-13
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-13
Smart Images

Figure CN222245862U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rope saw injection molds, in particular to an injection mold for efficiently producing rope saws. Background Art
[0002] The existing rope saw injection molding machine adopts an angle type injection molding machine, the clamping mold is an up and down structure, the injection port is a left and right structure, the injection gate is perpendicular to the mold opening direction, and because the mold adopts a two-layer mold, the runner and the bead cavity are on the same horizontal plane, resulting in the product can only produce a single rope saw, low production efficiency, indirectly leading to an increase in production costs and a decrease in product competitiveness. Utility Model Content
[0003] The utility model provides an injection mold for efficiently producing a rope saw, which overcomes the shortcomings described in the background technology.
[0004] The technical solution adopted by the utility model to solve its technical problem is:
[0005] An injection mold for efficiently producing rope saws comprises an upper mold, a middle plate, a lower mold and a beading cavity. The beading cavity is arranged on the lower mold and on the lower side of the middle plate. A sprue sleeve, a main channel, a branch channel and a middle plate gate are arranged on the middle plate. The sprue sleeve, the main channel, the branch channel, the middle plate gate and the beading cavity are interconnected after the injection mold is closed. At least two beading cavities are arranged, and the middle plate is provided with beading cavities of the same number as that on the lower mold, which are used to construct a complete bead.
[0006] A better technical solution: a plurality of beading positions are arranged on a beading cavity.
[0007] A preferred technical solution: the specifications of the beading positions are the same or different.
[0008] A better technical solution: A positioning column is set on the upper mold, and a plurality of positioning holes are set on the middle plate and the lower mold. The positioning column passes through the positioning holes on the middle plate and the positioning holes on the lower mold in sequence, so that the upper mold, the middle plate and the lower mold are tightly fitted in sequence.
[0009] A preferred technical solution: the upper mold includes a top plate and a covering part, the top plate and the covering part have different widths, and the top plate and the covering part are combined to form a T-shaped structure.
[0010] A better technical solution: the lower mold is a T-shaped structure.
[0011] A better technical solution: the gate sleeve is located at the side end of the middle plate.
[0012] A preferred technical solution: a plurality of main flow channels are provided, and all of them are connected with the branch flow channels, and different main flow channels flow to different positions of the branch flow channels.
[0013] A better technical solution: four positioning columns and four positioning holes are provided.
[0014] A better technical solution: the positioning columns are installed and locked at the four corner points of the upper mold, the positioning holes on the middle plate are set at the four corner points of the middle plate, and the positioning holes of the lower mold are set at the four corner points of the lower mold.
[0015] By adopting the above technical solution, the beneficial effects of the utility model are:
[0016] After the injection mold of the utility model is efficiently positioned and molded, the mold structure can produce a plurality of rope saws at the same time, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a schematic diagram of the internal structure of the utility model;
[0020] Figure 3 It is the structural schematic diagram of the middle plate gate;
[0021] Figure 4 It is the structural schematic diagram of the middle plate;
[0022] Figure 5 It is a structural schematic diagram of the bottom end of the middle plate;
[0023] Figure 6 for Figure 3 A partial enlarged view of the middle A;
[0024] Figure 7 for Figure 5 A partial enlarged view of point B in the middle.
[0025] Description of main reference numerals:
[0026] 1. Upper mold; 2. Middle plate; 3. Lower mold; 11. Top plate; 12. Covering part; 121. Positioning column; 21. Main flow channel; 22. Branch flow channel; 23. Middle plate gate; 24. Positioning hole; 4. Gate sleeve; 5. Bead cavity; 6. Flow port. DETAILED DESCRIPTION
[0027] like Figure 1-Figure 7As shown, an injection mold for efficiently producing a rope saw includes an upper mold 1, a middle plate 2, a lower mold 3, and a beading cavity 5. The beading cavity 5 is arranged on the lower mold 3 and the lower side of the middle plate 2, which means that the structures of the lower mold 3 and the middle plate 2 are both provided with the beading cavity 5. The middle plate 2 is provided with a gate sleeve 4, a main channel 21, a branch channel 22, and a middle plate gate 23. The gate sleeve 4, the main channel 21, the branch channel 22, the middle plate gate 23 and the beading cavity 5 are mutually connected after the injection mold is closed. The material body is injected from the gate sleeve 4 and enters the branch channel 22 along the main channel 21. The material body on the branch channel 22 then enters the complete beading cavity formed by the combination of the middle plate 2 and the lower mold 3 through the middle plate gate 23, and then a TPU wrapping structure is formed in the corresponding structure of the product structure. The middle plate gate 23 is a cavity structure in the middle plate 2, which can be flexibly set so that the branch channel 22 is connected with the beading cavity 5. At least two beading cavities 5 are provided, and the middle plate 2 is provided with the same number of beading cavities 5 as that on the lower mold 3, which are used to place beads. That is, the beading cavities 5 on the middle plate 2 and the beading cavities 5 on the lower mold 3 are combined to form a complete cavity structure for placing beads. The middle plate gate 23 can connect the cavities at two positions to each other by providing a flow port 6, and can indirectly control the flow speed of the material by changing the size of the cavity, and indirectly control the flow direction of the material by changing the path of the cavity.
[0028] Furthermore, a plurality of beading positions are set on a beading cavity 5. If the injection mold is used to prepare a rope saw with equal diameter, the specifications of the beading positions set on the beading cavity 5 are all the same; if the injection mold is used to prepare a rope saw with unequal warp, the specifications of the beading positions set on the beading cavity 5 can be set according to the requirements and the corresponding setting rules.
[0029] Furthermore, the specifications of the beading positions are the same or different, and the corresponding beading positions can be set according to the required beading position sizes.
[0030] Furthermore, a positioning column 121 is provided on the upper mold 1, and a plurality of positioning holes are provided on the middle plate 2 and the lower mold 3. The positioning column 121 passes through the positioning hole 24 on the middle plate 2 and the positioning hole on the lower mold 3 in sequence, so that the upper mold 1, the middle plate 2, and the lower mold 3 are tightly fitted in sequence.
[0031] Furthermore, the upper mold 1 includes a top plate 11 and a covering portion 12 . The top plate 11 and the covering portion 12 have different widths, and the top plate 11 and the covering portion 12 are combined to form a T-shaped structure.
[0032] Furthermore, the lower mold 3 is a T-shaped structure.
[0033] Furthermore, the sprue bushing 4 is located at the side end of the middle plate 2 .
[0034] Furthermore, a plurality of main flow channels 21 are provided, and all of them are connected with the branch flow channel 22 , and different main flow channels 21 flow to different positions of the branch flow channel 22 .
[0035] Furthermore, four positioning posts 121 and four positioning holes 24 are provided.
[0036] Furthermore, the positioning columns 121 are installed and locked at the four corner points of the upper mold 1 , the positioning holes on the middle plate 2 are arranged at the four corner points of the middle plate 2 , and the positioning holes of the lower mold 3 are arranged at the four corner points of the lower mold 3 .
[0037] The injection mold for efficiently producing rope saws in the utility model, when in use, follows the principle: injection molding of TPU → middle plate gate sleeve → middle plate main flow channel → middle plate branch flow channel → transfer to the lower model cavity; the method of use is: before preparation, the beads are placed on the beading position on the beading cavity 5 in the lower mold 3, the rope body (such as: wire rope) connecting the beads passes through several beads in sequence, and then the upper mold 1, the middle plate 2, and the lower mold 3 are covered together and locked firmly, and finally injection molding is started to ensure the molding effect of the prepared product.
[0038] The above description is only a preferred embodiment of the present invention, and therefore cannot be used to limit the scope of the present invention. That is, equivalent changes and modifications made according to the patent scope of the present invention and the contents of the specification should still fall within the scope of the present invention.
Claims
1. An injection mold for efficiently producing wire saws, characterized in that: It includes an upper mold, a middle plate, a lower mold, and a beading cavity. The beading cavity is arranged on the lower mold and on the lower side of the middle plate. The middle plate is provided with a gate sleeve, a main channel, a branch channel, and a middle plate gate. The gate sleeve, the main channel, the branch channel, the middle plate gate and the beading cavity are interconnected after the injection mold is closed. At least two beading cavities are provided, and the middle plate is provided with beading cavities of the same number as that on the lower mold.
2. The injection mold for efficiently producing a wire saw according to claim 1, characterized in that: A plurality of beading positions are arranged on one of the beading cavities.
3. The injection mold for efficiently producing a wire saw according to claim 2, characterized in that: The specifications of the beading positions are the same or different.
4. The injection mold for efficiently producing a wire saw according to claim 1, characterized in that: The upper die is provided with a positioning column, and the middle plate and the lower die are provided with a plurality of positioning holes. The positioning column passes through the positioning holes on the middle plate and the positioning holes on the lower die in sequence, so that the upper die, the middle plate and the lower die are closely fitted in sequence.
5. The injection mold for efficiently producing a wire saw according to claim 1, characterized in that: The upper mold comprises a top plate and a covering portion, the top plate and the covering portion have different widths, and the top plate and the covering portion are combined to form a T-shaped structure.
6. The injection mold for efficiently producing a wire saw according to claim 5, characterized in that: The lower mold is a T-shaped structure.
7. The injection mold for efficiently producing a wire saw according to claim 1, characterized in that: The gate bushing is located at the side end of the middle plate.
8. The injection mold for efficiently producing a wire saw according to claim 7, characterized in that: A plurality of main flow channels are provided, and all of them are connected with the branch flow channels, and different main flow channels flow to different positions of the branch flow channels.
9. The injection mold for efficiently producing a wire saw according to claim 4, characterized in that: The positioning posts and positioning holes are both provided in fours.
10. The injection mold for efficiently producing a wire saw according to claim 9, characterized in that: The positioning columns are installed and locked at the four corner points of the upper mold, the positioning holes on the middle plate are arranged at the four corner points of the middle plate, and the positioning holes of the lower mold are arranged at the four corner points of the lower mold.
