Shearing dispersion reaction kettle for suspending agent
By using a stirring mechanism and feeding mechanism of a spiral rod and a central column in the suspension agent shear dispersion reactor, the problem of large-particle materials in the prior art cannot be fully dispersed, and more efficient material dispersion and solvent are achieved Mixing improves the quality of pesticide preparation.
Patent Information
- Application Number
- CN202421019587.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-11
Smart Images

Figure CN222267155U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pesticide production, in particular to a suspension agent shearing and dispersing reaction kettle. Background Art
[0002] At present, there are relatively few types of pesticide formulations. Most of the formulations produced and used are suitable for spraying, among which emulsions and wettable powders are the main ones, and suspensions also have considerable production. The efficacy of insecticide emulsions is significantly higher than that of suspensions and wettable powders. For fungicides used for foliar sprays, the formulations with oil as the medium are generally not good for the fungicide effect, because the penetration of fungicides into the cell walls and cell membranes of pathogens is the penetration of fungicide molecules dissolved in the water film on the leaf surface, which does not require the assistance of oily organic solvents, and may even hinder the diffusion, penetration and systemic effect of the drug molecules. Therefore, it is advisable to choose suspensions or wettable powders. The particles of the suspension are It is much finer than wettable powder. The various additives contained in the suspension concentrate are beneficial for the drug particles to adhere to the surface of the organism, thereby improving the efficacy. However, because the particles of the suspension concentrate are smaller, it is more complicated to prepare during the production and processing. It needs to be prepared in a dedicated shear reactor to ensure that the particle size meets the standard. However, the existing shear reactor relies entirely on the stirring force to drive the solvent and the material to rotate during the stirring process. The uneven distribution of the materials in the upper and lower layers will result in a better dispersion effect of the materials in the upper layer, while the lower layer cannot be fully dispersed due to the large number of large particles, which makes the particle size of the suspension not meet the standard and affects the product quality. Utility Model Content
[0003] The utility model aims to provide a suspension shearing dispersion reactor to solve the problem that large particle materials deposited below the reactor mentioned in the above background technology cannot be fully dispersed.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a suspension shear dispersion reactor, comprising a shell, an upper cover is fixedly installed on the upper surface of the shell by bolts, and a feeding port and an observation port are arranged on the upper surface of the upper cover, a discharge pipe is arranged at the lower end of the shell, and a stirring mechanism is arranged inside the shell, through which the material is sheared and the lower layer of material is transported upward.
[0005] Preferably, the stirring mechanism includes: a center column, which is fixedly arranged inside the lower end of the outer shell, and a side outlet hole is opened on the side surface of the center column, a rotating spiral rod is arranged inside the center column, and the upper end of the spiral rod is fixedly connected to a material distribution plate, the outer surface of the center column and the inner surface of the outer shell are both fixedly arranged with a fixing rod, a rotating shear rod is installed inside the outer shell, the lower ends of the rotating shafts of the shear rod and the spiral rod pass through the inner bottom surface of the outer shell, and the lower ends of the rotating shafts of the shear rod and the spiral rod are fixedly connected to linkage gears, and a motor is fixedly installed on the lower surface of the outer shell.
[0006] By adopting the above technical solution, the fixed rod and the shear rod can shear and break up the materials during the working process.
[0007] Preferably, the lower end side surface of the center column is hollow, and the inner surface of the center column fits with the outer surface of the spiral rod. The distribution plate is a truncated cone with a small top and a large bottom, and the upper end of the distribution plate is hollow, and arc-shaped blades are fixedly provided on the upper surface of the distribution plate.
[0008] By adopting the above technical solution, the material distribution plate can evenly transport the materials to all sides.
[0009] Preferably, the shear rod is a columnar design with a cross bar fixed on the side surface, and the cross bar and the fixed rod on the side surface of the shear rod are staggered up and down, the linkage gear at the lower end of the shear rod is meshed and connected with the linkage gear at the lower end of the spiral rod, and the linkage gear at the lower end of the spiral rod is fixedly connected to the output shaft of the motor.
[0010] By adopting the above technical solution, the motor can drive the shear rod and the spiral rod to rotate at the same time.
[0011] Preferably, a feeding mechanism is provided inside the side surface of the shell, and the solvent is automatically replenished through the feeding mechanism so that the solvent is evenly dispersed inside the shell.
[0012] By adopting the above technical solution, the solvent can be fully mixed with the material for reaction.
[0013] Preferably, the feeding mechanism includes: a feeding column, which is fixedly arranged on the inner surface of the outer shell, and a feeding cavity is provided on the outer surface of the outer shell, and a sliding feeding plate is provided inside the feeding cavity, and a temporary storage cavity is provided on the end of the feeding plate facing the feeding column, and a one-way valve is fixedly installed on the end of the feeding plate facing the feeding column and the end of the feeding column facing the inner side of the outer shell, and a liquid storage cavity is provided on the end of the feeding plate facing the outside of the outer shell, and the liquid storage cavity and the temporary storage cavity are connected by a connecting pipe.
[0014] By adopting the above technical solution, the liquid storage cavity can inject the solvent into the temporary storage cavity through the connecting tube.
[0015] Preferably, the feeding plate and the feeding chamber are connected by sliding friction, and a spring is connected between the feeding plate and the housing.
[0016] By adopting the above technical solution, the feeding plate can slowly push out the solvent in the feeding chamber through the pulling force of the spring after being released.
[0017] Compared with the prior art, the utility model has the following beneficial effects: the suspending agent shearing dispersion reactor:
[0018] 1. By arranging a spiral rod and a central column in the middle of the shell, the spiral rod can transport the material at the lower end of the shell upward during rotation, so that the material inside the shell can be continuously transported from bottom to top during the stirring and breaking process, so that large particles can be fully contacted with the fixed rod and the shear rod by natural sedimentation, thereby enhancing the breaking effect of large particles;
[0019] 2. Furthermore, the finely divided materials are directly discharged through the side outlet holes on the side surface of the central column during the upward conveying of the materials, so that the finely divided materials can be retained at the lower end of the shell, so that the relatively finely divided materials and the large-particle materials can be dispersed in different ways, thereby improving the overall dispersion efficiency;
[0020] 3. Furthermore, by injecting the solvent to be added into the liquid storage chamber during the dispersion process and pulling the feeding plate, the feeding plate can cooperate with the one-way valve to slowly and evenly add the solvent into the shell to ensure that the pesticide can be better prepared. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0022] Figure 2 It is a schematic diagram of the three-dimensional structure of the overall cutaway surface of the utility model;
[0023] Figure 3 It is a three-dimensional structural schematic diagram of the cut surface connecting the housing and the feed plate of the utility model;
[0024] Figure 4 This is a schematic diagram of the three-dimensional structure of the connection between the housing and the feed column of the utility model;
[0025] Figure 5 For this utility model Figure 2 The enlarged structural diagram at A in the middle;
[0026] Figure 6 For this utility model Figure 3 Enlarged structural diagram at B in the middle.
[0027] In the figure: 1. outer shell; 2. upper cover; 3. feeding port; 4. observation port; 5. discharge pipe; 6. center column; 7. side outlet hole; 8. spiral rod; 9. distribution plate; 10. fixing rod; 11. shear rod; 12. linkage gear; 13. motor; 14. feeding column; 15. feeding chamber; 16. feeding plate; 17. temporary storage chamber; 18. one-way valve; 19. liquid storage chamber; 20. connecting pipe. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] See also Figure 1-6 The utility model provides a technical solution: a suspension shearing dispersion reactor.
[0030] Embodiment 1
[0031] The present embodiment discloses: a housing 1, an upper cover 2 is fixedly mounted on the upper surface of the housing 1 by bolts, and a feeding port 3 and an observation port 4 are arranged on the upper surface of the upper cover 2, a discharge pipe 5 is arranged at the lower end of the housing 1, and a stirring mechanism is arranged inside the housing 1, through which the material is sheared and the lower layer material is transported upward;
[0032] The stirring mechanism includes: a central column 6, which is fixedly arranged inside the lower end of the shell 1, and a side outlet hole 7 is opened on the side surface of the central column 6, a rotating spiral rod 8 is arranged inside the central column 6, and a material distribution plate 9 is fixedly connected to the upper end of the spiral rod 8, a fixing rod 10 is fixedly arranged on the outer surface of the central column 6 and the inner surface of the shell 1, a rotating shear rod 11 is installed inside the shell 1, the lower ends of the rotating shafts of the shear rod 11 and the spiral rod 8 penetrate the inner bottom surface of the shell 1, and the lower ends of the rotating shafts of the shear rod 11 and the spiral rod 8 are fixedly connected with a linkage gear 12, and a motor 13 is fixedly installed on the lower surface of the shell 1;
[0033] The lower end side surface of the central column 6 is hollowed out, and the inner side surface of the central column 6 fits with the outer side surface of the spiral rod 8. The material distribution plate 9 is a truncated cone design with a small upper part and a large lower part, and the upper end of the material distribution plate 9 is hollowed out, and arc blades are fixedly arranged on the upper surface of the material distribution plate 9;
[0034] The shear rod 11 is a columnar design with a cross bar fixedly arranged on the side surface, and the cross bar on the side surface of the shear rod 11 and the fixed rod 10 are arranged in an up-down offset manner, and the linkage gear 12 at the lower end of the shear rod 11 is meshed and connected with the linkage gear 12 at the lower end of the spiral rod 8, and the linkage gear 12 at the lower end of the spiral rod 8 is fixedly connected with the output shaft of the motor 13;
[0035] When preparing pesticides, first open the feeding port 3 on the upper cover 2 and inject the raw materials into the shell 1, check the liquid level inside the shell 1 through the observation port 4, and start the motor 13 after the addition is completed. The motor 13 drives the linkage gear 12 at the lower end of the screw rod 8 to rotate, and the linkage gear 12 drives the shear rod 11 to rotate by meshing with the linkage gear 12 at the lower end of the shear rod 11. The shear rod 11 achieves stirring and shearing of the material through the interlacing of the cross bar and the fixed rod 10. At the same time, the screw rod 8 rotates through the hollow at the lower end of the center column 6 to transport the material deposited at the bottom of the shell 1 upward. In the process, the finely crushed material is discharged through the side outlet 7. When the large particle material is transported upward to the distribution plate 9, the distribution plate 9 guides the material evenly to the inside of the shell 1 through rotation, so that the material can be more evenly dispersed. After the preparation is completed, the product is discharged by opening the discharge pipe 5.
[0036] Embodiment 2
[0037] This embodiment is based on the embodiment 1 and discloses that: a feeding mechanism is provided inside the side surface of the housing 1, and the solvent is automatically supplemented through the feeding mechanism and the solvent is evenly dispersed inside the housing 1;
[0038] The feeding mechanism comprises: a feeding column 14, the feeding column 14 is fixedly arranged on the inner surface of the housing 1, and a feeding cavity 15 is provided on the outer surface of the housing 1, and a sliding feeding plate 16 is provided inside the feeding cavity 15, and a temporary storage cavity 17 is provided at one end of the feeding plate 16 facing the feeding column 14, and a one-way valve 18 is fixedly installed at one end of the feeding plate 16 facing the feeding column 14 and one end of the feeding column 14 facing the inner side of the housing 1, and a liquid storage cavity 19 is provided at one end of the feeding plate 16 facing the outer side of the housing 1, and the liquid storage cavity 19 is connected to the temporary storage cavity 17 through a connecting pipe 20;
[0039] The feeding plate 16 and the feeding chamber 15 are connected by sliding friction, and a spring is connected between the feeding plate 16 and the housing 1;
[0040] When it is necessary to add additional solvent, first inject a sufficient amount of solvent into the liquid storage chamber 19 through the injection port at one end of the liquid storage chamber 19, and then pull the feeding plate 16, and the feeding plate 16 slides relative to the feeding chamber 15. At this time, the feeding chamber 15 between the feeding plate 16 and the feeding column 14 is in a negative pressure state, and the feeding chamber 15 draws the solvent leaking from the liquid storage chamber 19 into the temporary storage chamber 17 into the feeding chamber 15 through the one-way valve 18 and the connecting pipe 20 at one end of the feeding plate 16, and then release the feeding plate 16. The feeding plate 16 slides under the pull of the spring between the shell 1 and the one-way valve 18 on the side surface of the feeding column 14 to evenly inject the solvent into the upper and lower ends of the shell 1 to ensure that the solvent and the material are fully mixed.
[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A suspension shear dispersion reactor, comprising a shell (1), an upper cover (2) being fixedly mounted on the upper surface of the shell (1) by bolts, and a feeding port (3) and an observation port (4) being arranged on the upper surface of the upper cover (2), and a discharge pipe (5) being arranged at the lower end of the shell (1), characterized in that: A stirring mechanism is arranged inside the shell (1), and the stirring mechanism is used to shear the material and transport the lower layer of material upward.
2. A suspension agent shear dispersion reactor according to claim 1, characterized in that: The stirring mechanism comprises: a central column (6), wherein the central column (6) is fixedly arranged inside the lower end of the outer shell (1), and a side outlet hole (7) is opened on the side surface of the central column (6), a rotating screw rod (8) is arranged inside the central column (6), and the upper end of the screw rod (8) is fixedly connected to a material distribution plate (9), the outer surface of the central column (6) and the inner surface of the outer shell (1) are both fixedly arranged with a fixing rod (10), a rotating shear rod (11) is installed inside the outer shell (1), the lower ends of the rotating shafts of the shear rod (11) and the screw rod (8) both penetrate the inner bottom surface of the outer shell (1), and the lower ends of the rotating shafts of the shear rod (11) and the screw rod (8) are both fixedly connected to a linkage gear (12), and a motor (13) is fixedly installed on the lower surface of the outer shell (1).
3. A suspension agent shear dispersion reactor according to claim 2, characterized in that: The lower end side surface of the central column (6) is of hollow design, and the inner surface of the central column (6) is in contact with the outer surface of the spiral rod (8); the distribution plate (9) is of a truncated cone design with a small top and a large bottom, and the upper end of the distribution plate (9) is of hollow design, and arc-shaped blades are fixedly provided on the upper surface of the distribution plate (9).
4. A suspension agent shear dispersion reactor according to claim 2, characterized in that: The shear rod (11) is of a columnar design with a cross bar fixedly arranged on the side surface, and the cross bar on the side surface of the shear rod (11) and the fixed rod (10) are arranged in an up-down offset manner, the linkage gear (12) at the lower end of the shear rod (11) is meshedly connected with the linkage gear (12) at the lower end of the screw rod (8), and the linkage gear (12) at the lower end of the screw rod (8) is fixedly connected to the output shaft of the motor (13).
5. A suspension agent shear dispersion reactor according to claim 1, characterized in that: A feeding mechanism is provided inside the side surface of the shell (1), and the solvent is automatically replenished through the feeding mechanism so that the solvent is evenly dispersed inside the shell (1).
6. A suspension agent shearing dispersion reactor according to claim 5, characterized in that: The feeding mechanism comprises: a feeding column (14), the feeding column (14) being fixedly arranged on the inner surface of the outer shell (1), and a feeding cavity (15) being provided on the outer surface of the outer shell (1), and a sliding feeding plate (16) being provided inside the feeding cavity (15), and a temporary storage cavity (17) being provided on one end of the feeding plate (16) facing the feeding column (14), and a one-way valve (18) being fixedly installed on both the end of the feeding plate (16) facing the feeding column (14) and the end of the feeding column (14) facing the inner side of the outer shell (1), and a liquid storage cavity (19) being provided on one end of the feeding plate (16) facing the outer side of the outer shell (1), and the liquid storage cavity (19) and the temporary storage cavity (17) being connected via a connecting pipe (20).
7. A suspension agent shearing dispersion reactor according to claim 6, characterized in that: The feeding plate (16) and the feeding chamber (15) are connected by sliding friction, and a spring is connected between the feeding plate (16) and the housing (1).