Device for optimizing, adjusting, stirring and uniformly mixing color of high-salt liquid-state fermented soy sauce

By designing a high-salt thin soy sauce stirring device that drives two sets of stirring structures and protective measures, the problems of long stirring time and easy damage to the fermentation tank in the prior art are solved, and the effect of rapid and uniform stirring and tank protection is achieved.

CN222324886UActive Publication Date: 2025-01-10GUIYANG WEICHUNYUAN FOODS
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Patent Information

Application Number
CN202420825706.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-20
Publication Date
2025-01-10
Estimated Expiration
2034-04-20

AI Technical Summary

Technical Problem

The existing single motor drives a single stirring structure to stir the soy sauce during the high-salt dilute state fermentation time for a long time, and cannot be fast and uniform, and the fermenter lacks protective measures and is susceptible to external damage.

Method used

A high-salt dilute fermentation soy sauce color optimization adjustment stirring and mixing device is designed, and a single motor drives two sets of stirring structures, including the driving wheel and the driven wheel, which realizes bidirectional stirring through the rotating shaft and the stirring blade, and three are set on the outside of the fermentation tank. Set of equidistantly distributed protective sleeves and surrounding collision poles for protection.

Benefits of technology

It achieves the effect of short stirring time and good uniformity, and effectively protects the fermentation tank through protective sleeves and anti-collision rods, making it easy to disassemble and assemble.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-salt liquid-state fermented soy sauce color optimization, adjustment, stirring and uniform mixing device, which belongs to the technical field of fermented soy sauce processing, and comprises a fermentation tank, a protective sleeve is mounted on the outer side of the fermentation tank, a mounting seat is arranged above the fermentation tank, and the protective sleeve is sleeved on the mounting seat. A stirring motor is mounted above the mounting seat, one side of the mounting seat is fixedly connected with a feeding hole, and an oxygen inlet is formed in the other side of the mounting seat; a stirring motor is arranged above a mounting base, a driving wheel is driven by the stirring motor to rotate, driven wheels on the two sides are driven by the driving wheel to rotate, a first rotating shaft and first stirring blades below the driving wheel rotate clockwise, and second rotating shafts and second stirring blades below the two sets of driven wheels rotate anticlockwise; the fermented soy sauce is stirred in a mode that a single motor drives two sets of stirring structures, the stirring effect is good, the stirring time is short, and the purpose of uniform stirring can be quickly achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of fermented soy sauce processing, and more specifically to a device for optimizing, regulating, stirring and mixing the color of high-salt dilute fermented soy sauce. Background Art

[0002] Soy sauce has a history of more than 2,000 years in my country and is an indispensable condiment for people's daily dining. Modern soy sauce is usually artificially fermented soy sauce. According to its fermentation method, it can be divided into low-salt solid-state fermented soy sauce and high-salt dilute fermented soy sauce. The production cycle of low-salt solid-state fermented soy sauce is short. Most of the mid- and low-end soy sauces on the market are soy sauces brewed by low-salt solid-state fermentation. High-salt dilute fermented soy sauce usually has a long production cycle, but the soy sauce produced has a high content of amino acid nitrogen and tastes delicious. It is the best production process for producing high-quality soy sauce. High-salt dilute soy sauce is made from soybeans or defatted soybeans, wheat or wheat flour. After steaming and koji making, it is mixed with brine to form a dilute mash and then fermented to make soy sauce. In order to make the soy sauce brewed in the fermentation tank ferment thoroughly, it is usually necessary to use mechanical stirring to stir the fermented material during the fermentation process.

[0003] Based on the above, the inventors found that: currently, most of the existing stirring mechanisms use a single motor to drive a single stirring structure to stir the fermented soy sauce. Although this stirring method can achieve a stirring effect, the stirring time is relatively long and the purpose of rapid and uniform stirring cannot be achieved. In addition, there is a lack of protective measures around the fermentation tank, and it is easily damaged by external collisions. Therefore, in view of this, the existing structure is studied and improved to provide a stirring and mixing device for optimizing the color of high-salt dilute fermented soy sauce, in order to achieve a more practical purpose. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the problems existing in the prior art, the purpose of the utility model is to provide a stirring and mixing device for optimizing and adjusting the color of high-salt dilute fermented soy sauce, which can prevent the use of a single motor to drive a single stirring structure to stir the fermented soy sauce. Although this stirring method can achieve a stirring effect, the stirring time is relatively long and the purpose of rapid and uniform stirring cannot be achieved. In addition, there is a lack of protective measures around the fermentation tank, and it is easily damaged by external collisions.

[0006] 2. Technical solution

[0007] To solve the above problems, the utility model adopts the following technical solutions.

[0008] A stirring and mixing device for optimizing and adjusting the color of high-salt dilute fermented soy sauce comprises a fermentation tank, a protective sleeve is installed on the outer side of the fermentation tank, and a mounting seat is arranged above the fermentation tank, a stirring motor is installed above the mounting seat, and a feed port is fixedly connected to one side of the mounting seat, and an oxygen inlet is arranged on the other side of the mounting seat, a driving wheel is transmission-connected to the lower side of the stirring motor, a driven wheel is meshingly connected to one side of the driving wheel, a rotating shaft 1 is arranged below the driving wheel, a stirring blade 1 is bolted to one side of the rotating shaft 1, a rotating shaft 2 is arranged below the driven wheel, a mounting cylinder is threadedly connected to the bottom of the rotating shaft 2, a stirring blade 2 is fixedly connected to the outer side of the mounting cylinder, an anti-collision rod is inserted above the protective sleeve, and joints are threadedly connected to the upper and lower ends of the anti-collision rod.

[0009] Furthermore, the protective sleeves are provided in three groups, and the three groups of protective sleeves are equidistantly distributed on the outside of the fermentation tank.

[0010] Furthermore, a mounting groove is provided on the inner side of the protective sleeve, and slots distributed in a circumferential shape are provided on the inner side of the protective sleeve, and the structural composition of each group of protective sleeves is consistent.

[0011] Furthermore, a sealing cover is threadedly connected to one side of the oxygen inlet, and two groups of driven wheels are provided, which are symmetrically arranged on both sides of the driving wheel, and the two groups of driven wheels are meshed and connected with the driving wheel respectively.

[0012] Furthermore, the rotating shaft 2 is provided with two groups, and the distance between the two groups of rotating shaft 2 is greater than the length of the stirring blade 1.

[0013] Furthermore, the stirring blade 1 rotates clockwise following the driving wheel, and the stirring blade 2 rotates counterclockwise following the driven wheel.

[0014] Furthermore, the anti-collision rod is arranged above the protective sleeve in a surrounding shape, and the anti-collision rod is respectively plugged into the three groups of protective sleeves from top to bottom.

[0015] 3. Beneficial effects

[0016] Compared with the prior art, the advantages of the present invention are:

[0017] (1) In this scheme, a stirring motor is arranged above the mounting base, and the stirring motor is used to drive the driving wheel to rotate, and the driving wheel drives the driven wheels on both sides to rotate, the rotating shaft 1 and the stirring blade 1 under the driving wheel rotate clockwise, and the rotating shaft 2 and the stirring blade 2 under the two sets of driven wheels rotate counterclockwise. A single motor is used to drive two sets of stirring structures to stir the fermented soy sauce, and the stirring effect is good, the stirring time is short, and the purpose of uniform stirring can be quickly achieved.

[0018] (2) This solution provides three sets of protective sleeves equidistantly arranged on the outside of the fermentation tank, uses equally encircled anti-collision rods to be plugged into the three sets of protective sleeves from top to bottom, and then uses joints to limit the threads of the anti-collision rods. This can provide good protection for the outside of the fermentation tank and is easy to disassemble and assemble. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional schematic diagram of the utility model;

[0020] Figure 2 It is a schematic diagram of the stirring mechanism of the utility model;

[0021] Figure 3 It is a schematic diagram of the protective cover of the utility model;

[0022] Figure 4 It is a schematic diagram of disassembling the protective cover of the utility model.

[0023] Description of the numbers in the figure:

[0024] 1. Fermentation tank; 2. Protective cover; 21. Mounting groove; 22. Slot; 3. Mounting seat; 4. Stirring motor; 5. Feed inlet; 6. Oxygen inlet; 7. Driving wheel; 8. Driven wheel; 9. Rotating shaft one; 10. Stirring blade one; 11. Rotating shaft two; 12. Stirring blade two; 13. Anti-collision rod; 14. Connector. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model.

[0026] Example:

[0027] See also Figure 1-4The invention discloses a stirring and mixing device for optimizing the color of high-salt dilute fermented soy sauce, comprising a fermentation tank 1, a protective cover 2 is installed on the outer side of the fermentation tank 1, the protective cover 2 protects the outer side of the fermentation tank 1, and a mounting seat 3 is arranged above the fermentation tank 1, the mounting seat 3 is used to install a stirring mechanism, a stirring motor 4 is installed above the mounting seat 3, and a feed port 5 is fixedly connected to one side of the mounting seat 3, the feed port 5 is used for feeding, an oxygen inlet 6 is arranged on the other side of the mounting seat 3, the oxygen inlet 6 is used for adding oxygen appropriately, a driving wheel 7 is transmission-connected to the lower side of the stirring motor 4, a driven wheel 8 is meshingly connected to one side of the driving wheel 7, and the driving wheel 7 is meshingly connected to the driven wheel 8. The driven wheel 8 is used to respectively drive the rotating shaft 1 9 and the rotating shaft 2 11 to rotate. A rotating shaft 1 9 is arranged below the driving wheel 7. A stirring blade 10 is bolted to one side of the rotating shaft 9. A rotating shaft 2 11 is arranged below the driven wheel 8. The bottom of the rotating shaft 2 11 is threadedly connected to a mounting cylinder. A stirring blade 2 12 is fixedly connected to the outside of the mounting cylinder. The stirring blade 10 and the stirring blade 2 12 perform two-way stirring treatment on the fermented soy sauce. An anti-collision rod 13 is inserted above the protective sleeve 2. The anti-collision rod 13 is used to reinforce the protective sleeve 2. The upper and lower ends of the anti-collision rod 13 are threadedly connected to joints 14, and the joints 14 are used to limit the anti-collision rod 13.

[0028] See also Figure 1 and Figure 3 There are three groups of protective covers 2, and the three groups of protective covers 2 are equidistantly distributed on the outside of the fermentation tank 1. By providing the protective covers 2, the outside of the fermentation tank 1 can be protected.

[0029] See also Figure 3 and Figure 4 The inner side of the protective sleeve 2 is provided with a mounting groove 21, and the inner side of the protective sleeve 2 is provided with slots 22 distributed in a circumferential shape. The structural composition of each group of protective sleeves 2 is consistent. The slots 22 can facilitate the insertion of the anti-collision rod 13.

[0030] See also Figure 1 and Figure 2 A sealing cover is threadedly connected to one side of the oxygen inlet 6. Two groups of driven wheels 8 are symmetrically arranged on both sides of the driving wheel 7, and the two groups of driven wheels 8 are respectively meshed and connected with the driving wheel 7. By setting the driving wheel 7 and the driven wheel 8, the rotating shaft 1 9 and the rotating shaft 2 11 can be driven to rotate respectively.

[0031] See also Figure 1 and Figure 2 The rotating shaft 11 is provided with two groups, and the interval between the two groups of rotating shaft 11 is greater than the length of the stirring blade 10, by setting.

[0032] See also Figure 1 and Figure 2The stirring blade 10 rotates clockwise following the driving wheel 7, and the stirring blade 2 12 rotates counterclockwise following the driven wheel 8. By arranging the stirring blade 10 and the stirring blade 2 12, the fermented soy sauce can be stirred in two directions.

[0033] See also Figure 1 and Figure 3 The anti-collision rod 13 is arranged above the protective cover 2 in a surrounding shape, and the anti-collision rod 13 is respectively plugged into the three groups of protective covers 2 from top to bottom. The protective cover 2 can be reinforced by arranging the anti-collision rod 13.

[0034] During use: first, the stirring motor 4 is installed above the mounting base 3, and the material is fed through the feeding port 5. The stirring motor 4 is used to drive the driving wheel 7 to rotate, and the driving wheel 7 drives the driven wheels 8 on both sides to rotate. The rotating shaft 1 9 and the stirring blade 10 below the driving wheel 7 rotate clockwise, and the rotating shaft 2 11 and the stirring blade 2 12 below the two sets of driven wheels 8 rotate counterclockwise. The fermented soy sauce is stirred by a single motor driving two sets of stirring structures. Three sets of protective sleeves 2 are equidistantly arranged on the outside of the fermentation tank 1, and the anti-collision rods 13 in an equidistant shape are respectively plugged with the three sets of protective sleeves 2 from top to bottom, and then the anti-collision rods 13 are threadedly limited by the joints 14, so that the outside of the fermentation tank 1 can be well protected, and the whole is also convenient for disassembly and assembly; the stirring effect is good, the stirring time is short, and the purpose of uniform stirring can be quickly achieved.

[0035] Finally, it should be noted that in the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0036] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0037] The above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A device for optimizing the color of high-salt dilute fermented soy sauce and stirring and mixing it, comprising a fermentation tank (1), a protective cover (2) being installed on the outside of the fermentation tank (1), and a mounting seat (3) being arranged above the fermentation tank (1), a stirring motor (4) being installed above the mounting seat (3), and a feed port (5) being fixedly connected to one side of the mounting seat (3), characterized in that: An oxygen inlet (6) is provided on the other side of the mounting seat (3); a driving wheel (7) is drivingly connected to the bottom of the stirring motor (4); one side of the driving wheel (7) is meshingly connected to a driven wheel (8); a rotating shaft (9) is provided below the driving wheel (7); one side of the rotating shaft (9) is bolted to a stirring blade (10); a rotating shaft (11) is provided below the driven wheel (8); a mounting cylinder is threadedly connected to the bottom of the rotating shaft (11); a stirring blade (12) is fixedly connected to the outside of the mounting cylinder; an anti-collision rod (13) is inserted above the protective sleeve (2); and joints (14) are threadedly connected to the upper and lower ends of the anti-collision rod (13).

2. The high-salt dilute fermented soy sauce color optimization and adjustment stirring and mixing device according to claim 1, characterized in that: The protective sleeves (2) are provided in three groups, and the three groups of protective sleeves (2) are distributed at equal intervals on the outside of the fermentation tank (1).

3. The high-salt dilute fermented soy sauce color optimization and adjustment stirring and mixing device according to claim 1, characterized in that: The inner side of the protective sleeve (2) is provided with a mounting groove (21), and the inner side of the protective sleeve (2) is provided with slots (22) distributed in a circumferential shape, and each group of protective sleeves (2) has the same structural composition.

4. The high-salt dilute fermented soy sauce color optimization and adjustment stirring and mixing device according to claim 1, characterized in that: A sealing cover is threadedly connected to one side of the oxygen inlet (6); two groups of driven wheels (8) are symmetrically arranged on both sides of the driving wheel (7); and the two groups of driven wheels (8) are respectively meshed and connected to the driving wheel (7).

5. The high-salt dilute fermented soy sauce color optimization and adjustment stirring and mixing device according to claim 1, characterized in that: The rotating shaft 2 (11) is provided with two groups, and the spacing between the two groups of rotating shaft 2 (11) is greater than the length of the stirring blade 1 (10).

6. The high-salt dilute fermented soy sauce color optimization and adjustment stirring and mixing device according to claim 1, characterized in that: The stirring blade 1 (10) rotates clockwise following the driving wheel (7), and the stirring blade 2 (12) rotates counterclockwise following the driven wheel (8).

7. The device for optimizing and adjusting the color of high-salt dilute fermented soy sauce according to claim 1, characterized in that: The anti-collision rod (13) is disposed above the protective sleeve (2) in a surrounding shape, and the anti-collision rod (13) is respectively plugged into the three groups of protective sleeves (2) from top to bottom.

Citation Information

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