Modular detection device based on hierarchical management

Abstract

The utility model relates to the technical field of detection devices, in particular to a modularized detection device based on hierarchical management, which comprises a conveying belt, a measuring device, a telescopic cylinder and a mounting seat, the position of the measuring end of the measuring device is adjusted in the horizontal direction and the vertical direction so as to detect a product to be detected on the mounting seat; the multiple sets of conveying belts are arranged in a layered mode in the height direction, the mounting bases are located on the conveying belts, the measuring devices are located on one sides of the conveying belts, any set of conveying belt comprises a feeding end, a good product discharging end and a defective product discharging end, and the telescopic air cylinders are located on the two sides of the conveying belts. The telescopic air cylinder stretches out and draws back to push the installation base on the feeding end to enter the good product discharging end or the defective product discharging end. Different to-be-detected products on the multiple groups of conveying belts are alternately detected through the multiple groups of conveying belts which are arranged in a layered manner and the position-adjustable measuring devices, multiple measuring devices do not need to be arranged, the to-be-detected products are pushed by the telescopic air cylinder to enter the good product discharging end or the defective product discharging end according to detection results, and manual sorting is not needed.

Description

Technical Field

[0001] The utility model mainly relates to the technical field of detection devices, in particular to a modular detection device based on hierarchical management. Background Art

[0002] During the product manufacturing process, due to various factors such as unstable production line environment, unstable product type, and non-uniform testing standards, the relevant testing devices can only be customized according to the production line environment or product type. Enterprises and end customers have to develop a variety of industry testing devices. This method has invisibly increased costs and increased the threshold for use and debugging of equipment. Therefore, it is necessary to provide a testing device that can adapt to different testing environments, different products and different testing standards.

[0003] The existing technology uses a six-axis dragging robot arm with a clamping structure to clamp the measuring device and move it to measure different parts of the product to be tested. However, it is impossible to measure multiple products with one measuring device in the automation scenario of a single assembly line. It is necessary to equip multiple measuring devices and assembly lines, which is costly. In addition, after the product measurement is completed, the products need to be manually sorted, which is time-consuming and labor-intensive. Utility Model Content

[0004] In view of the above-mentioned problems existing in the prior art, the purpose of the utility model is to provide a modular detection device based on hierarchical management. Through multiple groups of conveyor belts arranged in layers and measuring devices with adjustable positions, different products to be inspected on multiple groups of conveyor belts are alternately inspected without the need to equip multiple measuring devices. The products to be inspected are pushed into the good product discharging end or the defective product discharging end according to the detection results by a telescopic cylinder, without the need for manual sorting.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a modular detection device based on hierarchical management, comprising a conveyor belt, a measuring device, a telescopic cylinder and a mounting seat, the measuring end of the measuring device adjusts its position in the horizontal direction and the vertical direction to detect the product to be detected on the mounting seat, the conveyor belts are in multiple groups, the multiple groups of conveyor belts are independent of each other and are arranged in layers along the height direction, the mounting seat is located on the conveyor belt, the measuring device is located on one side of the conveyor belt, any group of the conveyor belts includes a feed end, a good product discharge end and a defective product discharge end, the telescopic cylinder is located on both sides of the conveyor belt, the telescopic cylinder is extended and retracted to push the mounting seat on the feed end into the good product discharge end or the defective product discharge end.

[0006] Preferably, the conveyor belt has a Y-shaped structure, the feed end is located in a vertical position of the Y-shape, the good product discharge end is located at an inclined position on one side of the Y-shape, and the defective product discharge end is located at an inclined position on the other side of the Y-shape. After the mounting seat is transported from the feed end to the intersection of the three ends of the Y-shape, it is driven by the conveyor belt to enter the discharge end that is closer to the mounting seat. Through the Y-shaped structural design of the conveyor belt, the mounting seat is diverted and output along the Y-shape to the two discharge ends.

[0007] Preferably, a plurality of slide grooves are formed at the upper end of any group of conveyor belts, a magnetic block is slidably provided on the slide groove, a magnetic plate is fixed to the bottom of the mounting seat, the magnetic plate and the magnetic block fit together, and the mounting seat is magnetically fixed to the upper surface of the conveyor belt through the magnetic block and the magnetic plate, so that the mounting seat is further moved in the conveying direction of the conveyor belt.

[0008] Furthermore, the number of telescopic cylinders around any one group of conveyor belts is two, and the two telescopic cylinders are symmetrically fixed on both sides of the conveyor belts. The two telescopic cylinders are located on the side of the measuring device close to the discharge end. Any one of the telescopic cylinders includes a telescopic end, and the telescopic end is inserted into the slide groove to push the magnetic block to slide along the slide groove. The position of the mounting seat on the slide groove is further adjusted by extending the telescopic end of the telescopic cylinder and pushing the magnetic block.

[0009] Preferably, a plurality of connecting pillars are arranged between the multiple groups of conveyor belts, and the connecting pillars are inverted T-shaped structures. The vertical axes of the connecting pillars are in contact with the side walls of the multiple groups of conveyor belts for connection and fixation, and the horizontal axes of the connecting pillars are in contact with the ground to support and fix the conveyor belts. The multiple groups of conveyor belts are connected and supported by the connecting pillars.

[0010] Preferably, the measuring device is a SEREIN ViewMax L fully automatic image measuring instrument, and the measuring end of the measuring device is moved and adjusted in the horizontal direction and the vertical direction to perform alternate detection between multiple groups of conveyor belts.

[0011] Preferably, a control box is provided on one side of the conveyor belt, the control box is electrically connected to the measuring device, a wire is connected between the control box and the telescopic cylinder, the control box is electrically connected to the telescopic cylinder, a base is provided at the bottom of the control box, and the working status of the measuring device and the telescopic cylinder is controlled by the control box.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] By using multiple groups of conveyor belts arranged in layers and measuring devices that can move and adjust their positions between the multiple groups of conveyor belts, different products to be tested on the multiple groups of conveyor belts can be tested alternately without the need for multiple measuring devices. The telescopic cylinders set on both sides of each group of conveyor belts push the magnetic block according to the test results, driving the mounting seat magnetically connected to the magnetic block to move along the slide to the near good product discharge end or the defective product discharge end, and enter the corresponding discharge end under the conveyor belt, without the need for manual sorting.

[0014] The present invention will be explained in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are only used to illustrate the principles, implementation methods, applications, characteristics and effects of the specific embodiments of the present invention and other related contents, and cannot be considered as limitations of the present invention.

[0016] In the drawings of the specification:

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a cross-sectional view of the overall structure of the utility model;

[0019] Figure 3 It is an enlarged view of the details of point A of the utility model;

[0020] Figure 4 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 5 It is a partial structural diagram around the telescopic cylinder of the utility model;

[0022] Reference numerals:

[0023] 1. Conveyor belt; 11. Slide; 12. Feed end; 13. Good product discharge end; 14. Defective product discharge end; 2. Measuring device; 3. Telescopic cylinder; 31. Telescopic end; 4. Mounting seat; 41. Magnetic plate; 5. Magnetic block; 6. Connecting pillar; 7. Control box; 8. Base; 9. Wire. DETAILED DESCRIPTION Example 1

[0024] like Figures 1 to 5As shown, a modular detection device based on hierarchical management includes a conveyor belt 1, a measuring device 2, a telescopic cylinder 3 and a mounting seat 4. The measuring end of the measuring device 2 adjusts its position in the horizontal direction and the vertical direction to detect the product to be detected on the mounting seat 4. The conveyor belts 1 are in two groups, and the two groups of conveyor belts 1 are independent of each other and arranged in layers along the height direction. The mounting seat 4 is located on the conveyor belt 1, and the measuring device 2 is located on one side of the conveyor belt 1. Any group of conveyor belts 1 is in a Y-shaped structure. The conveyor belt 1 includes a feed end 12, a good product discharge end 13 and a defective product discharge end 14. The feed end 12 is located in a vertical position of a Y shape, the good product discharge end 13 is located in an inclined position on one side of the Y shape, and the defective product discharge end 14 is located in an inclined position on the other side of the Y shape. The telescopic cylinder 3 is located on both sides of the conveyor belt 1. After the mounting seat 4 is transported from the feed end 12 to the intersection of the three ends of the Y shape, it enters the good product discharge end 13 or the defective product discharge end 14 under the push of the conveyor belt 1 and the telescopic cylinder 3.

[0025] A plurality of slide grooves 11 are formed at the upper end of any group of conveyor belts 1, and a magnetic block 5 is slidably arranged on any one of the slide grooves 11. A magnetic plate 41 is fixed to the bottom of the mounting seat 4, and the magnetic plate 41 and the magnetic block 5 fit each other, further allowing the mounting seat 4 to be magnetically fixed on the upper surface of the conveyor belt 1. The number of telescopic cylinders 3 around any group of conveyor belts 1 is two, and the two telescopic cylinders 3 are symmetrically fixed on both sides of the conveyor belt 1. The two telescopic cylinders 3 are located on the side of the measuring device 2 close to the discharge end. Any one of the telescopic cylinders 3 includes a telescopic end 31, and the telescopic end 31 is inserted into the slide groove 11 to push the magnetic block 5 to slide along the slide groove 11, thereby further driving the mounting seat (4) to move toward the direction close to the good product discharge end 13 or the defective product discharge end 14.

[0026] The measuring device 2 is a SEREIN ViewMax L fully automatic image measuring instrument, and the measuring device 2 has an adjustment structure that allows the measuring end to move in the horizontal and vertical directions. A control box 7 is provided on one side of the conveyor belt 1, and the control box 7 is electrically connected to the measuring device 2 to control the operation of the measuring device. A wire 9 is connected between the control box 7 and the telescopic cylinder 3 to establish an electrical connection so as to control the telescopic cylinder to extend and retract according to the measurement results. A base 8 for supporting the control box 7 is provided at the bottom of the control box 7.

[0027] Twelve connecting pillars 6 are arranged between the multiple groups of conveyor belts 1, and any one of the connecting pillars 6 is an inverted T-shaped structure. The vertical axis of the connecting pillar 6 contacts the side walls of the multiple groups of conveyor belts 1 for connection and fixation, and the horizontal axis of the connecting pillar 6 contacts the ground for supporting and fixing the conveyor belts 1.

[0028] The implementation principle of Example 1 of the present application is as follows: when it is necessary to test two different products, the two different products are placed on two mounting seats 4 respectively, one of the mounting seats 4 is placed on the feed end 12 located at the bottom layer and is magnetically fixed to the conveyor belt 1 through a magnetic plate 41, and the other mounting seat 4 is placed on the feed end 12 of the top layer and is magnetically fixed in the same way, and the two mounting seats 4 are transported to the bottom of the measuring end of the measuring device 2 with the conveyor belt 1, and the measuring end of the measuring device 2 is moved and adjusted according to two preset measurement standards, and the products on the two mounting seats 4 are tested successively and the test results are sent to the control box 7, and then the control box 7 controls the telescopic ends 31 of the telescopic cylinders on the top and bottom layers to telescope and push the magnetic blocks 5, and respectively push the two mounting seats 4 on the top and bottom layers to the side close to the good product discharge end 13 or the side close to the defective product discharge end 14 according to the test results, and enter the corresponding discharge end under the conveyor belt 1, and repeat the above process until all products are tested.

[0029] It is obvious to those skilled in the art that the present application is not limited to the details of the exemplary embodiments described above, and that the present application can be implemented in other specific forms without departing from the basic features of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present application is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present application. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A modular inspection device based on hierarchical management, comprising a conveyor belt (1), a measuring device (2), a telescopic cylinder (3) and a mounting seat (4), wherein the measuring end of the measuring device (2) is adjusted in the horizontal direction and the vertical direction to detect a product to be inspected on the mounting seat (4), characterized in that: The number of the conveyor belts (1) is multiple, and the multiple conveyor belts (1) are independent of each other and arranged in layers along the height direction. The mounting seat (4) is located on the conveyor belt (1), and the measuring device (2) is located on one side of the conveyor belt (1). Any group of the conveyor belts (1) includes a feed end (12), a good product discharge end (13), and a defective product discharge end (14). The telescopic cylinder (3) is located on both sides of the conveyor belt (1). The telescopic cylinder (3) is extended and retracted to push the mounting seat (4) on the feed end (12) into the good product discharge end (13) or the defective product discharge end (14).

2. A modular detection device based on hierarchical management according to claim 1, characterized in that: The conveyor belt (1) is of a Y-shaped structure, the feed end (12) is located at a vertical position of the Y-shape, the good product discharge end (13) is located at an inclined position on one side of the Y-shape, and the defective product discharge end (14) is located at an inclined position on the other side of the Y-shape. After the mounting seat (4) is transported from the feed end (12) to the intersection of the three ends of the Y-shape, it is driven by the conveyor belt (1) to enter the discharge end which is closer to the mounting seat (4).

3. A modular detection device based on hierarchical management according to claim 1, characterized in that: A plurality of slide grooves (11) are formed at the upper end of any group of conveyor belts (1), a magnetic block (5) is slidably arranged on the slide groove (11), a magnetic plate (41) is fixed at the bottom of the mounting seat (4), and the magnetic plate (41) and the magnetic block (5) fit together.

4. A modular detection device based on hierarchical management according to claim 3, characterized in that: The number of telescopic cylinders (3) around any one group of conveyor belts (1) is two, and the two telescopic cylinders (3) are symmetrically fixed on both sides of the conveyor belt (1). The two telescopic cylinders (3) are located on the side of the measuring device (2) close to the discharge end. Any one of the telescopic cylinders (3) includes a telescopic end (31), and the telescopic end (31) is inserted into the slide groove (11) to push the magnetic suction block (5) to slide along the slide groove (11).

5. The modular detection device based on hierarchical management according to claim 1, characterized in that: A plurality of connecting pillars (6) are arranged between the plurality of conveyor belts (1), the connecting pillars (6) being of an inverted T-shaped structure, the vertical axes of the connecting pillars (6) being in contact with the side walls of the plurality of conveyor belts (1) for connection and fixing, and the horizontal axes of the connecting pillars (6) being in contact with the ground for supporting and fixing the conveyor belts (1).

6. A modular detection device based on hierarchical management according to claim 1, characterized in that: The measuring device (2) is a SEREIN ViewMax L fully automatic image measuring instrument.

7. The modular detection device based on hierarchical management according to claim 1, characterized in that: A control box (7) is provided on one side of the conveyor belt (1), the control box (7) being electrically connected to the measuring device (2), a wire (9) being connected between the control box (7) and the telescopic cylinder (3), the control box (7) being electrically connected to the telescopic cylinder (3), and a base (8) being provided at the bottom of the control box (7).

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