Gear milling one-step forming machine for bolt of electric seat of automobile

Abstract

The utility model discloses a gear milling one-step forming machine for an automobile electric seat bolt, which belongs to the technical field of gear milling forming, aims at solving the problems of low benefit and poor precision, and comprises a machine table, an X main shaft is fixedly connected above the machine table, a vibrating disc is arranged behind the X main shaft, a blanking groove is formed in the right side of the front of the X main shaft, and a blanking groove is formed in the right side of the rear of the X main shaft. A feeding air cylinder is fixedly connected to the right side of the quadrangular groove, a clamp is installed at the front end of the lower portion of the X main shaft, a front positioning air cylinder is fixedly connected to the left rear portion of the upper portion of the machine table, a milling machine is fixedly installed on the left side of the upper portion of the machine table, and a cutting power head is fixedly installed on the right side of the milling machine. By means of the blanking groove, the feeding air cylinder, the clamp, the cutting power head, the collecting groove and the like, full-manual operation machining is changed into full-automatic machine machining, product precision is improved, work efficiency is improved, and cost of a company is reduced.

Description

Technical Field

[0001] The utility model belongs to the technical field of milling gear forming, and in particular relates to a one-step milling gear forming machine for a latch pin of an automobile electric seat. Background Art

[0002] At present, the competition in China's automobile market is becoming more and more fierce, and people's requirements for the safety and stability of automobile driving are getting higher and higher. As one of the important parts of auto parts, the convenience and comfort of automobile electric seats are often related to the driver's vision, experience and mental state. Pin milling is a processing method that uses a milling machine and corresponding tools to cut the teeth of the pin to achieve the required size and shape. In the process of pin milling, suitable tools and machine tools are required, and the cutting parameters, including cutting depth, feed speed, etc., need to be precisely controlled. The selection of these parameters will directly affect the quality and processing efficiency of the pin. Pin milling is widely used in various machinery manufacturing industries, such as automobiles, aviation, electronics, etc. Through pin milling processing, high-quality and high-precision pins can be produced to meet the needs of different products.

[0003] Currently, the existing rack processing is done by manual clamping, which not only has low efficiency but also poor product precision.

[0004] Therefore, a one-step forming machine for milling teeth of automobile electric seat latches is needed to solve the problems of low efficiency and poor precision in the prior art. Utility Model Content

[0005] The utility model aims to provide a one-step forming machine for milling teeth of automobile electric seat latches, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a one-time forming machine for automobile electric seat pin milling gears, comprising a machine table, an X-spindle is fixedly connected to the top of the machine table, a vibration plate is arranged behind the X-spindle, a feeding chute is installed on the front right side of the X-spindle, a four-corner groove is arranged below the feeding chute, a feeding cylinder is fixedly connected to the right side of the four-corner groove, a clamp is installed at the front end below the X-spindle, the front positioning cylinder is fixedly connected to the upper left rear of the machine table, a milling machine is fixedly installed on the upper left side of the machine table, a cutting power head is fixedly installed on the right side of the milling machine, a collecting mechanism is arranged on the right side of the cutting power head, a collecting trough is arranged below the four-corner groove, and the collecting trough is fixedly connected to the top of the machine table.

[0007] It should be noted in the solution that the feeding cylinder is fixedly connected to the top of the machine platform, and the extended end of the feeding cylinder is slidably connected to the inside of the four-corner groove.

[0008] It is further worth mentioning that a material return cylinder is provided below the front positioning cylinder, the collecting trough and the material return cylinder are located on the same horizontal line, and the top surface of the collecting trough is lower than the material return cylinder.

[0009] It should be further explained that the collecting mechanism is composed of a processing box, a dust hood, a fan, an exhaust gas filter box, a connecting frame, a collecting box and a slide bar. The connecting frame is fixedly connected to the upper middle part of the machine table, the processing box is fixedly connected to the top of the connecting frame, the dust hood is fixedly installed on the upper surface of the inner wall of the processing box, the fan is fixedly connected to the top of the processing box, and the exhaust gas filter box is fixedly connected to the output end of the fan.

[0010] As a preferred embodiment, a hole is opened on the back of the processing box, and the size of the hole is larger than the size of the clamp.

[0011] As a preferred embodiment, there are four dust hoods evenly distributed on the upper surface of the inner wall of the processing box, and a connecting pipe is installed above each dust hood, and the connecting pipe is fixedly connected to the input end of the upper fan.

[0012] As a preferred embodiment, the slide bar is symmetrically fixedly connected to the lower surface of the inner wall of the connection frame, the collection box is slidably connected to the top of the slide bar, and a handle is installed at the front end of the collection box.

[0013] Compared with the prior art, the automobile electric seat latch milling gear one-step forming machine provided by the utility model has at least the following beneficial effects:

[0014] (1) By setting up a feeding chute, feeding cylinder, fixture, cutting power head and collection trough, the fully manual operation process is changed to fully automatic machine processing, which not only improves the product accuracy, but also improves work efficiency and reduces the company's costs.

[0015] (2) The collection mechanism can collect and filter the waste gas and dust generated by milling to avoid affecting the working environment and the safety of workers. At the same time, large particles of waste chips can be collected to facilitate cleaning by workers and reduce workload. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 2 It is a right view structural schematic diagram of the utility model;

[0018] Figure 3 It is a top view structural schematic diagram of the utility model;

[0019] Figure 4 It is a schematic diagram of the internal structure of the collection mechanism of the utility model.

[0020] In the figure: 1. Machine table; 2. X-spindle; 3. Feeding chute; 4. Four-corner trough; 5. Feeding cylinder; 6. Clamp; 7. Front positioning cylinder; 8. Cutting power head; 9. Collecting mechanism; 10. Collecting trough; 901. Processing box; 902. Dust hood; 903. Fan; 904. Exhaust filter box; 905. Connection frame; 906. Collecting box; 907. Slide bar. DETAILED DESCRIPTION

[0021] The present invention will be further described below in conjunction with the embodiments.

[0022] See also Figure 1-4 The utility model provides a one-time forming machine for milling gears of automobile electric seat pins, comprising a machine platform 1, an X-spindle 2 is fixedly connected to the top of the machine platform 1, a vibration plate is arranged behind the X-spindle 2, a feeding trough 3 is installed on the front right side of the X-spindle 2, a four-corner slot 4 is arranged below the feeding trough 3, a feeding cylinder 5 is fixedly connected to the right side of the four-corner slot 4, a clamp 6 is installed at the front end below the X-spindle 2, a front positioning cylinder 7 is fixedly connected to the upper left rear of the machine platform 1, a milling machine is fixedly installed on the upper left side of the machine platform 1, a cutting power head 8 is fixedly installed on the right side of the milling machine, a collecting mechanism 9 is arranged on the right side of the cutting power head 8, a collecting trough 10 is arranged below the four-corner slot 4, and the collecting trough 10 is fixedly connected to the top of the machine platform 1.

[0023] Further as Figure 1 , Figure 2 and Figure 3 As shown, it is worth explaining in detail that the feeding cylinder 5 is fixedly connected to the top of the machine table 1, and the extended end of the feeding cylinder 5 is slidably connected to the inside of the square groove 4. By sliding the extended end of the feeding cylinder 5 to the inside of the square groove 4, the raw materials falling into the inside of the square groove 4 are pushed to the inside of the clamp 6.

[0024] Further as Figure 1 , Figure 2 and Figure 3 As shown, it is worth explaining in detail that a material-returning cylinder is provided below the front positioning cylinder 7, the collecting trough 10 and the material-returning cylinder are located on the same horizontal line, and the top surface of the collecting trough 10 is lower than the material-returning cylinder.

[0025] According to the above working process, it can be known that by setting up the feed chute 3, feeding cylinder 5, fixture 6, cutting power head 8 and collecting trough 10, the full manual operation processing is changed to full automatic machine processing, which not only solves the product accuracy, but also improves the work efficiency and reduces the company's cost.

[0026] Further as Figure 1 , Figure 2 and Figure 4As shown, it is worth specifically explaining that the collecting mechanism 9 is composed of a processing box 901, a dust hood 902, a fan 903, an exhaust gas filter box 904, a connecting frame 905, a collecting box 906 and a slide bar 907. The connecting frame 905 is fixedly connected to the upper middle part of the machine table 1, the processing box 901 is fixedly connected to the top of the connecting frame 905, the dust hood 902 is fixedly installed on the upper surface of the inner wall of the processing box 901, the fan 903 is fixedly connected to the top of the processing box 901, and the exhaust gas filter box 904 is fixedly connected to the output end of the fan 903.

[0027] Further as Figure 1 , Figure 2 and Figure 4 As shown, it is worth explaining in detail that a hole is opened on the back of the processing box 901, and the size of the hole is larger than the size of the clamp 6. The raw material can enter the interior of the processing box 901 through the set hole, and then the raw material is milled by the cutting power head 8.

[0028] Further as Figure 1 , Figure 2 and Figure 4 As shown, it is worth specifically explaining that there are four dust hoods 902, which are evenly distributed on the upper surface of the inner wall of the processing box 901, and a connecting pipe is installed above each dust hood 902, and the connecting pipe is fixedly connected to the input end of the upper fan 903. The dust hood 902 is arranged to facilitate the collection of waste gas and dust generated by milling to avoid affecting the working environment and the safety of workers. The slide bar 907 is symmetrically fixedly connected to the lower surface of the inner wall of the connecting frame 905, and the collection box 906 is slidably connected to the upper surface of the slide bar 907, and a handle is installed at the front end of the collection box 906. The slide bar 907 is arranged to facilitate the sliding of the collection box 906.

[0029] This solution has the following working process: when in use, the raw materials to be processed are first placed in the vibration plate, the vibration plate is divided, and arranged in sequence to enter the inside of the material discharge chute 3. The material discharge chute 3 feeds the next material into the four-corner slot 4 at a time, and then the feeding cylinder 5 is driven to push the raw material into the fixture 6 on the left, and then the front positioning cylinder 7 is driven to move forward so that the fixture 6 clamps the raw material. After clamping, the feeding cylinder 5 and the front positioning cylinder 7 return to their original state, and then the X-spindle 2 is driven to drive the raw material to move quickly to the starting position of the cutting power head 8, and the raw material is milled by the X-spindle 2 at a slow speed. During the milling process, the fan 903 is started at the same time, and the exhaust gas and dust generated are collected by the dust hood 902 and enter the exhaust gas filter box 904 for filtering. The generated particle waste chips fall directly into the collection box 906. After milling is completed, the raw material returns to the material withdrawal position quickly through the X-spindle 2, and the clamping of the raw material is released by the fixture 6. Then the processed rack is pushed out by the material withdrawal cylinder and falls into the collection trough 10, and the cycle is carried out in sequence for fully automatic processing.

[0030] In summary: by setting up the unloading chute 3, feeding cylinder 5, clamp 6, cutting power head 8 and collecting trough 10, etc., the full manual operation processing is changed to full automatic machine processing, which not only solves the product accuracy, but also improves the work efficiency and reduces the company's cost. Through the setting of the collecting mechanism 9, the exhaust gas and dust generated by milling can be collected and filtered to avoid affecting the working environment and the safety of workers. At the same time, large particles of waste chips can be collected to facilitate cleaning by the staff and reduce workload.

Claims

1. A one-step forming machine for milling teeth of a latch for an automobile electric seat, comprising a machine platform (1), characterized in that: An X-spindle (2) is fixedly connected to the top of the machine (1), a vibration plate is arranged behind the X-spindle (2), a material discharge trough (3) is installed on the front right side of the X-spindle (2), a square groove (4) is arranged below the material discharge trough (3), a feeding cylinder (5) is fixedly connected to the right side of the square groove (4), a clamp (6) is installed at the front end below the X-spindle (2), a front positioning cylinder (7) is fixedly connected to the top left rear of the machine (1), a milling machine is fixedly installed on the top left side of the machine (1), a cutting power head (8) is fixedly installed on the right side of the milling machine, a collecting mechanism (9) is arranged on the right side of the cutting power head (8), a collecting trough (10) is arranged below the square groove (4), and the collecting trough (10) is fixedly connected to the top of the machine (1).

2. The automotive electric seat latch milling gear one-step forming machine according to claim 1, characterized in that: The feeding cylinder (5) is fixedly connected to the top of the machine platform (1), and the extended end of the feeding cylinder (5) is slidably connected to the inside of the quadrangular groove (4).

3. The one-step forming machine for milling teeth of automobile electric seat latches according to claim 1, characterized in that: A material return cylinder is provided below the front positioning cylinder (7), the collecting trough (10) and the material return cylinder are located on the same horizontal line, and the top surface of the collecting trough (10) is lower than the material return cylinder.

4. The one-step forming machine for milling teeth of automobile electric seat latches according to claim 1, characterized in that: The collecting mechanism (9) is composed of a processing box (901), a dust collecting hood (902), a fan (903), an exhaust gas filter box (904), a connecting frame (905), a collecting box (906) and a sliding bar (907); the connecting frame (905) is fixedly connected to the upper middle part of the machine table (1); the processing box (901) is fixedly connected to the top of the connecting frame (905); the dust collecting hood (902) is fixedly installed on the upper surface of the inner wall of the processing box (901); the fan (903) is fixedly connected to the top of the processing box (901); and the exhaust gas filter box (904) is fixedly connected to the output end of the fan (903).

5. The one-step forming machine for milling teeth of automobile electric seat latches according to claim 4, characterized in that: The back of the processing box (901) is provided with a hole, the size of the hole being larger than the size of the clamp (6).

6. The automotive electric seat latch milling gear one-step forming machine according to claim 4, characterized in that: There are four dust collecting hoods (902) evenly distributed on the upper surface of the inner wall of the processing box (901), and a connecting pipe is installed above each dust collecting hood (902), and the connecting pipe is fixedly connected to the input end of the upper fan (903).

7. The one-step forming machine for milling teeth of automobile electric seat latches according to claim 4, characterized in that: The slide bar (907) is symmetrically fixedly connected to the lower surface of the inner wall of the connection frame (905), the collection box (906) is slidably connected to the top of the slide bar (907), and a handle is installed at the front end of the collection box (906).

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