Automatic assembling machine for ring steel balls

Abstract

The utility model relates to the field of product processing equipment, in particular to an automatic assembling machine for ring steel balls. The assembling machine comprises a ring piece discharging mechanism, a ring piece dislocation jacking mechanism, a ring piece carrying mechanism, a steel ball discharging mechanism, a product detecting mechanism, a product carrying mechanism, a product carrier transmission mechanism, a rotating table and a product carrier, and the ring piece dislocation jacking mechanism is arranged at the discharging end of the ring piece discharging mechanism; the ring piece carrying mechanism is located above the ring piece dislocation jacking mechanism and the rotating table. The ring piece discharging mechanism is matched with the ring piece dislocation jacking mechanism, so that the ring pieces are jacked to accurate piece taking positions one by one. And the ring piece is carried into the product carrier through the ring piece carrying mechanism. And the steel balls automatically fall into the product through the steel ball discharging mechanism. Whether the steel balls are installed in place or not is detected through the product detection mechanism. And the ring pieces are stacked and placed on the product carrier transmission mechanism one by one through the product carrying mechanism. The machining efficiency is improved, and manpower is saved.

Description

Technical Field

[0001] The utility model relates to the field of product processing equipment, in particular to an automatic ring steel ball assembly machine. Background Art

[0002] The product consists of rings and steel balls. The rings need to be installed with steel balls, and then the rings are stacked. However, the existing ring placement of steel balls is done manually, which is not only inefficient but also labor-intensive. Utility Model Content

[0003] The technical problem to be solved by the utility model is: in order to solve the technical problem described in the background technology, the utility model provides a ring steel ball automatic assembly machine. The rings are lifted one by one to the accurate pickup position by the ring discharging mechanism in cooperation with the ring dislocation lifting mechanism. The rings are transported to the product carrier by the ring conveying mechanism. The steel balls are automatically dropped into the product by the steel ball discharging mechanism. The product detection mechanism is used to detect whether the steel balls are installed in place. The rings are stacked one by one and placed on the product carrier transmission mechanism by the product conveying mechanism. The present application improves processing efficiency and saves manpower.

[0004] The technical solution adopted by the utility model to solve its technical problems is:

[0005] A ring and steel ball automatic assembly machine comprises a ring discharging mechanism, a ring dislocation lifting mechanism, a ring conveying mechanism, a steel ball discharging mechanism, a product inspection mechanism, a product conveying mechanism, a product carrier transmission mechanism, a rotating table, and a product carrier. A ring discharging mechanism is provided at the discharging end of the ring discharging mechanism, the ring conveying mechanism is located above the ring dislocation lifting mechanism and the rotating table, a steel ball discharging mechanism, a product inspection mechanism, and a product conveying mechanism are sequentially provided around the rotating table, a product carrier transmission mechanism is provided on one side of the product conveying mechanism, and a product carrier is installed on the rotating table.

[0006] Specifically, the ring discharging mechanism includes a vibration plate, an air port, and a CCD camera. The flow channel of the vibration plate is provided with an air port connected to an air valve. The vibration plate is provided with a CCD camera, and the CCD camera faces the flow channel of the vibration plate.

[0007] Specifically, the ring dislocation lifting mechanism includes a lifting cylinder, a lifting column, a machine platform, a motor, and a sensor. The motor is fixed on the piston rod of the lifting cylinder, and the lifting column is fixed on the output shaft of the motor. The end face of the lifting column is provided with a protrusion for passing the ring. The machine platform is connected to the flow channel of the vibration plate, and a through hole is provided on the machine platform for passing the lifting column. The sensor is located above the lifting column.

[0008] Specifically, the ring transport mechanism includes a multi-axis manipulator and a suction cup, and the multi-axis manipulator is equipped with a suction cup.

[0009] Specifically, the steel ball discharging mechanism includes a steel ball hopper, a steel ball conveying pipe, and a valve. A steel ball conveying pipe is provided at the bottom of the steel ball hopper, and a valve is installed on the steel ball conveying pipe.

[0010] Specifically, the product detection mechanism includes a lifting cylinder and a second sensor, and the second sensor is fixed on the piston rod of the lifting cylinder.

[0011] Specifically, the product handling mechanism includes a second multi-axis manipulator and a clamping claw, and the second multi-axis manipulator is fixed with the clamping claw.

[0012] Specifically, the product carrier transmission mechanism includes a horizontal straight rail, a slide seat, a column, a limit ring, an X-axis horizontal slide cylinder, a carrier plate, a Y-axis horizontal cylinder, and a horizontal straight rail No. 2. The two parallel horizontal straight rails are fixed on the platform, and X-axis horizontal slide cylinders are provided on the left and right sides of the platform. The slide of the X-axis horizontal slide cylinder is fixed with a carrier plate, and the cylinder body of the Y-axis horizontal cylinder and the horizontal straight rail No. 2 are fixed on the carrier plate. The horizontal straight rails and the horizontal straight rail No. 2 are parallel to each other and have the same height. A slide groove for matching the horizontal straight rail and the horizontal straight rail No. 2 is provided in the slide seat, and a column for sleeveing ​​a ring is vertically fixed on the end surface of the slide seat, and a limit ring for supporting the ring is provided on the column.

[0013] Specifically, roller horizontal driving cylinders are respectively provided on both sides of the platform, the piston rod ends of the roller horizontal driving cylinders are rotatably connected with rollers, and arc-shaped notches for inserting rollers are provided on both sides of the slide seat.

[0014] The beneficial effects of the utility model are as follows: the utility model provides an automatic assembly machine for rings and steel balls. The rings are lifted one by one to the accurate pickup position by the ring discharging mechanism in cooperation with the ring dislocation lifting mechanism. The rings are transported to the product carrier by the ring conveying mechanism. The steel balls are automatically dropped into the product by the steel ball discharging mechanism. Whether the steel balls are installed in place is detected by the product detection mechanism. The rings are stacked one by one and placed on the product carrier transmission mechanism by the product conveying mechanism. The application improves processing efficiency and saves manpower. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0016] Figure 1 It is a structural schematic diagram of the utility model;

[0017] Figure 2 It is a structural schematic diagram of the ring dislocation lifting mechanism and the ring transporting mechanism of the utility model;

[0018] Figure 3 It is a structural schematic diagram of the product carrier transmission mechanism of the utility model;

[0019] In the figure, 1. Ring discharging mechanism, 2. Ring dislocation lifting mechanism, 3. Ring transport mechanism, 4. Steel ball discharging mechanism

[0020] Material mechanism, 5. Product detection mechanism, 6. Product handling mechanism, 7. Product carrier transmission mechanism, 8. Rotating table, 9. Product carrier, 11. Vibrating plate, 12. Air blowing port, 13. CCD camera, 21. Lifting cylinder, 22. Lifting column, 23. Machine, 24. Motor, 25. Sensor 1, 41. Steel ball hopper, 42.

[0021] Steel ball conveying tube, 71. horizontal straight rail, 72. slide seat, 73. column, 74. limit ring, 75. X-axis horizontal slide cylinder, 76. carrier plate, 77. Y-axis horizontal cylinder, 78. roller horizontal drive cylinder. DETAILED DESCRIPTION

[0022] Now the utility model is further described in detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the utility model in a schematic manner, and therefore only show the components related to the utility model.

[0023] Figure 1 It is a structural schematic diagram of the utility model; Figure 2 The utility model is a ring dislocation lifting mechanism and a ring

[0024] Structural diagram of the parts handling mechanism; Figure 3 It is a structural schematic diagram of the product carrier transmission mechanism of the utility model.

[0025] As attached Figure 1 As shown, a ring steel ball automatic assembly machine includes a ring discharging mechanism 1, a ring dislocation lifting mechanism 2, a ring conveying mechanism 3, a steel ball discharging mechanism 4, a product detection mechanism 5, a product conveying mechanism 6, a product carrier transmission mechanism 7, a rotating table 8, and a product carrier 9. The discharging end of the ring discharging mechanism 1 is provided with a ring dislocation lifting mechanism 2, the ring conveying mechanism 3 is located above the ring dislocation lifting mechanism 2 and the rotating table 8, and the rotating table 8 is sequentially provided with a steel ball discharging mechanism 4, a product detection mechanism 5, and a product conveying mechanism 6 around the rotating table 8. A product carrier transmission mechanism 7 is provided on one side of the product conveying mechanism 6, and a product carrier 9 is installed on the rotating table 8. The rotating table 8 includes a cam divider and a turntable.

[0026] The ring discharging mechanism 1 includes a vibrating plate 11, an air port 12, and a CCD camera 13. The air port 12 is provided on the flow channel of the vibrating plate 11, and the air port 12 is connected to the air valve. The vibrating plate 11 is provided with a CCD camera 13, and the CCD camera 13 faces the flow channel of the vibrating plate 11.

[0027] When the vibration plate 11 transmits the ring to the CCD camera 13, the CCD camera 13 transmits the image information of the ring to the PLC. The PLC determines whether the front side or the back side of the ring faces forward. If it does not meet the preset requirements, the PLC activates the air valve, and the air port 12 sprays air to blow the ring away.

[0028] As attached Figure 2 As shown, the ring dislocation lifting mechanism 2 includes a lifting cylinder 21, a lifting column 22, a machine table 23, a motor 24, and a sensor 25. The motor 24 is fixed on the piston rod of the lifting cylinder 21, and the lifting column 22 is fixed on the output shaft of the motor 24. The end face of the lifting column 22 is provided with a protrusion for passing the ring. The machine table 23 is connected to the flow channel of the vibration plate 11. The machine table 23 is provided with a through hole for passing the lifting column 22. The sensor 25 is located above the lifting column 22.

[0029] A limit stopper is fixed on the machine table 23. When the ring discharging mechanism 1 moves the ring onto the machine table 23, the limit stopper blocks the ring so that the ring is located directly above the lifting column 22. The lifting cylinder 21 drives the lifting column 22 to rise, and the raised portion of the lifting column 22 passes through the ring, and the ring is placed on the top end surface of the lifting column 22. The ring is lifted to the height for picking up. A notch is provided on the outside of the ring, and the motor 24 drives the ring to rotate. When the notch of the ring rotates to the bottom of the sensor 25, the sensor 25 transmits a signal to the PLC, and the PLC controls the motor 24 to stop rotating, so that the ring is taken away by the ring handling mechanism 3 in a set posture.

[0030] The ring handling mechanism 3 comprises a multi-axis manipulator and a suction cup, wherein the multi-axis manipulator is provided with a suction cup. The multi-axis manipulator can drive the suction cup to move up and down and horizontally in a straight line, and the suction cup is used to suck the ring.

[0031] The steel ball discharging mechanism 4 comprises a steel ball hopper 41 , a steel ball conveying pipe 42 , and a valve. A steel ball conveying pipe 42 is provided at the bottom of the steel ball hopper 41 , and a valve is installed on the steel ball conveying pipe 42 .

[0032] The steel balls in the steel ball hopper 41 will fall down along the steel ball conveying pipe 42 , and the valve can control the opening and closing of the steel ball conveying pipe 42 .

[0033] The product detection mechanism 5 includes a lifting cylinder and a sensor 2, and the piston rod of the lifting cylinder is fixed with the sensor 2. When the ring moves below the sensor 2, the lifting cylinder drives the sensor 2 to move down and sense the steel ball on the ring, and transmits the signal to the PLC, which determines whether the steel ball is installed in place.

[0034] The product handling mechanism 6 comprises a multi-axis manipulator 2 and a clamping claw, and the multi-axis manipulator 2 is fixed with a clamping claw. The multi-axis manipulator 2 can drive the clamping claw to move horizontally and up and down, and the clamping claw is used to clamp the ring.

[0035] As attached Figure 3 As shown, the product carrier transmission mechanism 7 includes a horizontal straight rail 71, a slide 72, a column 73, a limit ring 74, an X-axis horizontal slide cylinder 75, a carrier plate 76, a Y-axis horizontal cylinder 77, and a horizontal straight rail 2. The two parallel horizontal straight rails 71 are fixed on the platform, and X-axis horizontal slide cylinders 75 are provided on the left and right sides of the platform. A carrier plate 76 is fixed on the slide of the X-axis horizontal slide cylinder 75, and the cylinder body of the Y-axis horizontal cylinder 77 and the horizontal straight rail 2 are fixed on the carrier plate 76. The horizontal straight rails 71 and the horizontal straight rail 2 are parallel to each other and have the same height. A slide groove for matching the horizontal straight rails 71 and the horizontal straight rail 2 is provided in the slide 72. A column 73 for sleeved rings is vertically fixed on the end surface of the slide 72, and a limit ring 74 for supporting the rings is provided on the column 73.

[0036] A roller horizontal driving cylinder 78 is provided on both sides of the platform. The piston rod end of the roller horizontal driving cylinder 78 is rotatably connected to a roller. Arc-shaped notches for inserting rollers are provided on both sides of the slide seat 72.

[0037] The rings are sequentially sleeved onto the columns 73. When one column 73 is filled with rings, the second column moves to the ring placement position to continue receiving the rings.

[0038] The two horizontal straight rails 71 are filled with slides 72 in sequence. The horizontal straight rail 2 on the left carrier plate 76 is equipped with a slide 72. The left X-axis horizontal slide cylinder 75 drives the horizontal straight rail 2 on the left carrier plate 76 to connect with the first horizontal straight rail 71, and then the Y-axis horizontal cylinder 77 pushes the slide 72 on the left carrier plate 76 to the first horizontal straight rail 71, so that the rightmost slide 72 on the first horizontal straight rail 71 will be pushed to the horizontal straight rail 2 on the right carrier plate 76. At this time, the right X-axis horizontal slide cylinder 75 drives the right horizontal straight rail 2 to connect with the second horizontal straight rail 71, and then the right Y-axis horizontal cylinder 77 pushes the slide 72 on the right horizontal straight rail 2 to the second horizontal straight rail 71, and the leftmost slide 72 on the second horizontal straight rail 71 will be pushed to the left horizontal straight rail 2 that has been connected in place. By repeating the above steps, the plurality of slides 72 and columns 73 can be cyclically driven on the two horizontal straight rails 71 in sequence.

[0039] The working method of the present application is as follows: the ring discharging mechanism 1 sequentially transfers the rings to the ring dislocation lifting mechanism 2, and the ring dislocation lifting mechanism 2 lifts the rings to the pickup position. Then the ring handling mechanism 3 places the rings at the pickup position into the product carrier 9. At this time, the rotating table 8 drives the product carrier 9 to rotate to the bottom of the steel ball discharging mechanism 4, and the steel ball discharging mechanism 4 drops the steel balls into the product. Then the product carrier 9 is rotated to the bottom of the product inspection mechanism 5, and the product inspection mechanism 5 detects whether the steel balls are installed in place. Finally, the product handling mechanism 6 sets the rings equipped with steel balls one by one on the columns 73 of the product carrier transmission mechanism 7.

[0040] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without deviating from the technical concept of the utility model through the above description. The technical scope of the utility model is not limited to the content of the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A ring steel ball automatic assembly machine, characterized in that: The invention comprises a ring discharging mechanism (1), a ring dislocation lifting mechanism (2), a ring conveying mechanism (3), a steel ball discharging mechanism (4), a product inspection mechanism (5), a product conveying mechanism (6), a product carrier transmission mechanism (7), a rotating table (8), and a product carrier (9). The discharging end of the ring discharging mechanism (1) is provided with a ring dislocation lifting mechanism (2). The ring conveying mechanism (3) is located above the ring dislocation lifting mechanism (2) and the rotating table (8). The steel ball discharging mechanism (4), the product inspection mechanism (5), and the product conveying mechanism (6) are arranged in sequence around the rotating table (8). A product carrier transmission mechanism (7) is arranged on one side of the product conveying mechanism (6). The product carrier (9) is installed on the rotating table (8).

2. The ring and steel ball automatic assembly machine according to claim 1, characterized in that: The ring discharging mechanism (1) comprises a vibrating plate (11), an air blowing port (12), and a CCD camera (13); the air blowing port (12) is provided on the flow channel of the vibrating plate (11), the air blowing port (12) is connected to the air valve, the vibrating plate (11) is provided with a CCD camera (13), and the CCD camera (13) faces the flow channel of the vibrating plate (11).

3. The ring and steel ball automatic assembly machine according to claim 2 is characterized in that: The ring-piece dislocation lifting mechanism (2) comprises a lifting cylinder (21), a lifting column (22), a machine platform (23), a motor (24), and a sensor (25). The motor (24) is fixed to the piston rod of the lifting cylinder (21), the lifting column (22) is fixed to the output shaft of the motor (24), the end surface of the lifting column (22) is provided with a protrusion for passing the ring piece, the machine platform (23) is connected to the flow channel of the vibration plate (11), the machine platform (23) is provided with a through hole for passing the lifting column (22), and the sensor (25) is located above the lifting column (22).

4. The ring and steel ball automatic assembly machine according to claim 1, characterized in that: The ring transport mechanism (3) comprises a multi-axis manipulator and a suction cup, and the multi-axis manipulator is equipped with a suction cup.

5. The ring and steel ball automatic assembly machine according to claim 1, characterized in that: The steel ball discharging mechanism (4) comprises a steel ball hopper (41), a steel ball conveying pipe (42), and a valve. The bottom of the steel ball hopper (41) is provided with a steel ball conveying pipe (42), and a valve is installed on the steel ball conveying pipe (42).

6. The ring and steel ball automatic assembly machine according to claim 1, characterized in that: The product detection mechanism (5) comprises a lifting cylinder and a second sensor, wherein the second sensor is fixed on the piston rod of the lifting cylinder.

7. The ring and steel ball automatic assembly machine according to claim 1, characterized in that: The product handling mechanism (6) comprises a second multi-axis manipulator and a clamping claw, and the second multi-axis manipulator is fixed with the clamping claw.

8. The ring and steel ball automatic assembly machine according to claim 1, characterized in that: The product carrier transmission mechanism (7) comprises a horizontal straight rail (71), a slide seat (72), a column (73), a limiting ring (74), an X-axis horizontal slide cylinder (75), a carrier plate (76), a Y-axis horizontal cylinder (77), and a second horizontal straight rail. The two mutually parallel horizontal straight rails (71) are fixed on the platform. The left and right sides of the platform are provided with an X-axis horizontal slide cylinder (75). The slide of the X-axis horizontal slide cylinder (75) is fixed with a carrier plate (76). The cylinder body of the Y-axis horizontal cylinder (77) and the second horizontal straight rail are fixed on the carrier plate (76). The horizontal straight rail (71) and the second horizontal straight rail are parallel to each other and have the same height. A slide groove for matching the horizontal straight rail (71) and the second horizontal straight rail is provided in the slide seat (72). A column (73) for sleeve-mounting a ring is vertically fixed on the end surface of the slide seat (72). A limiting ring (74) for supporting the ring is provided on the column (73).

9. The ring and steel ball automatic assembly machine according to claim 8, characterized in that: A roller horizontal driving cylinder (78) is provided on both sides of the platform, and a roller is rotatably connected to the piston rod end of the roller horizontal driving cylinder (78). Arc-shaped notches for inserting the roller are provided on both sides of the slide seat (72).

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