Dust removal device for fertilizer production workshop

CN222510765UActive Publication Date: 2025-02-21GUANGXI FORESTRY RES INST
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Patent Information

Application Number
CN202420674861.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-03
Publication Date
2025-02-21
Estimated Expiration
2034-04-03

AI Technical Summary

Technical Problem

After a long time of use, the dust removal device in the existing fertilizer production workshop cannot completely fall off the smoke particles on the filter bag, resulting in a large amount of residues contaminated with the filter bag. The equipment design makes it difficult to disassemble and replace the filter board, affecting the filtration efficiency. At the same time, the pulsed air pipe is opposite to the intake direction, causing airflow disorders, reducing dust removal efficiency.

Method used

A dust removal device including a fixing mechanism and a circulation mechanism is designed. The fixing mechanism uses the U-shaped groove and limit groove in the fixing frame, and uses the cooperation of springs and limit blocks to realize automatic clamping and lifting adjustment of the filter plate, which is convenient for installation and disassembly. The circulation mechanism forms an airflow circulation through the fan and the ventilation partition, so that the polluted gas is filtered through three layers before being discharged.

Benefits of technology

It realizes rapid installation and disassembly of filter plates, extends the service life of the equipment, improves dust removal efficiency, and ensures complete filtration of polluted gases.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fertilizer production workshop dust removal device which comprises a hydraulic cylinder, a dust removal box, an air inlet pipe, an air outlet pipe, a circulating mechanism, a fixing mechanism, a first filter plate, a second filter plate and a third filter plate, the dust removal box is fixedly connected to the upper end of the hydraulic cylinder, the air inlet pipe is inserted into the middle of the upper portion of the dust removal box, and the air outlet pipe is inserted into the upper portion of one side of the dust removal box. The circulating mechanism is arranged in the side wall of the dust removal box, the fixing mechanism is arranged at the lower ends of the two side walls in the dust removal box, and the first filter plate is arranged between the U-shaped grooves in the two sides of the upper end. Compared with the prior art, the dust collector has the advantages that the filter plate can be quickly mounted and dismounted by arranging the fixing mechanism, so that the filter plate is convenient to replace and clean, and the dust collection efficiency is improved; the circulating mechanism is arranged to enable the air to form circulating flow, so that all pollution gases can be discharged after being subjected to three-layer filtration, and the dust removal efficiency of the equipment is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of traction frames, in particular to a dust removal device for a fertilizer production workshop. Background Art

[0002] Fertilizers can provide one or more essential nutrients for plants, improve soil properties, and increase soil fertility. They are one of the material bases for agricultural production. In the production process of fertilizers, a large amount of waste gas is generated, which contains particulate impurities and harmful gases, so dust removal is required.

[0003] The dust removal device for fertilizer production workshop described in Publication No. CN211159108U saves a lot of working space by integrating the filtering device and the purification collective device in a dust removal box; by setting the filtering baffle, when the smoke enters the dust removal chamber, large particles are blocked by the filtering baffle and fall into the ash hopper, and will not enter the dust removal chamber with the gas; the arrangement of the filter bags is designed to be a surrounding type according to the shape of the dust removal chamber cavity, which can make full use of the space in the dust removal chamber; by setting a vibration motor, the vibration motor drives the flower plate to vibrate and then drives the filter bag to vibrate, so that the tiny particles in the smoke will not adhere to the filter bag too much and affect the subsequent filtering process; by setting a pulse air pipe, the filter bag can be backblown so that the smoke dust particles can be blown off the filter bag and fall into the ash hopper; by setting an activated carbon filter, the odor of the gas in the workshop can be removed, but the prior art still has defects:

[0004] 1. The prior art absorbs smoke and dust particles by installing filter bags on the flower plates, and makes the dust on the filter bags fall off through the vibration motor and the pulse air pipe. However, after long-term use, the smoke and dust particles on the filter bags cannot be completely dropped by this method, and a large amount of residues will still be contaminated. Since the prior art filter bags and the flower plates are inconvenient to disassemble and install, it is difficult to replace them effectively, which affects the filtering efficiency.

[0005] 2. In the prior art, polluted air enters from the air inlet and is sucked out by a suction fan after being filtered. However, since the prior art sets a pulse air pipe to blow air downward in the opposite direction of the air intake, the airflow becomes turbulent and the polluted air rises directly from the gaps next to it without being filtered by the filter bag, resulting in low dust removal efficiency. Utility Model Content

[0006] The technical problem to be solved by the utility model is to solve the above-mentioned problem and provide a dust removal device for a fertilizer production workshop.

[0007] In order to solve the above technical problems, the technical solution provided by the utility model is: a dust removal device for a fertilizer production workshop, comprising:

[0008] A bottom plate, wherein the four corners of the upper portion of the bottom plate are fixedly connected with hydraulic cylinders;

[0009] A dust removal box, the dust removal box is fixedly connected to the upper end of the hydraulic cylinder;

[0010] A box door, the box door is rotatably connected to one side of the front portion of the dust removal box;

[0011] An air inlet pipe, the air inlet pipe is plugged into the middle of the upper part of the dust removal box;

[0012] An air outlet pipe, the air outlet pipe is plugged into an upper portion of one side of the dust removal box;

[0013] A circulation mechanism, wherein the circulation mechanism is arranged inside the side wall of the dust removal box;

[0014] The fixing mechanism is arranged at the lower ends of the two side walls inside the dust removal box, and comprises a fixing frame, a U-shaped groove, a limiting groove 1, a limiting rod 1, a spring 1, a limiting groove 2, a limiting rod 2, a limiting block, a spring 2, a support rod, and a fixing plate, wherein the lower ends of the two side walls inside the dust removal box are fixedly connected with the fixing frame, and a uniformly distributed U-shaped groove is provided inside the fixing frame, and a limiting groove 1 is provided on both sides of the front and rear ends of the upper wall of the U-shaped groove and the front and rear ends of the lower wall, a limiting groove 1 is inserted in the limiting groove 1, and a spring 1 is provided between the limiting rod 1 and the inside of the limiting groove 1, a limiting groove 2 is provided in the middle of the front and rear ends of the upper wall of the U-shaped groove and the middle of the front and rear ends of the lower wall, a limiting groove 2 is inserted in the limiting groove 2, and limiting blocks are sleeved at both ends of the limiting rod 2, a spring 2 is clamped between the left and right limiting blocks and sleeved in the middle of the limiting rod 2, and the front side of the limiting block is rotatably connected with a support rod, and a lower end of the upper limiting rod is fixedly connected to a fixing plate with an upper end of the lower limiting rod 1;

[0015] A filter plate 1, wherein the filter plate 1 is arranged between the U-shaped grooves on both sides of the upper end;

[0016] A second filter plate, wherein the second filter plate is arranged between the U-shaped grooves on both sides of the middle portion;

[0017] The filter plate three is arranged between the U-shaped grooves on both sides of the lower end.

[0018] As an improvement, the circulation mechanism comprises:

[0019] A ventilation partition, which is provided inside the two side walls and the rear wall of the dust removal box;

[0020] Ventilation holes are provided on the two side walls and the lower end of the rear wall inside the dust removal box.

[0021] As an improvement, an L-shaped isolation frame is clamped between the front and rear walls on one side of the upper end of the dust removal box, the isolation frame is connected to the ventilation partition on one side, fan 1 is fixedly connected to one side of the isolation frame, and fan 2 is fixedly connected to the other side of the isolation frame.

[0022] As an improvement, the two support rods in the same limiting groove 2 are at an inclined angle and are close to each other at one end and are rotatably connected to the fixing plate.

[0023] As an improvement, the front end of the opposite side of the fixing plate in the same U-shaped groove is arranged as an inclined surface.

[0024] The advantages of the utility model compared with the prior art are: 1. The utility model is provided with a fixing mechanism, which can place three filter plates at the same time by opening three U-shaped grooves in the fixing frame and fix them through the fixing plate. The fixing plate can be raised and lowered and adjusted and automatically popped out and clamped through limit groove 1, limit groove 2, limit rod 1, limit rod 2, spring 1, spring 2, limit block, etc. When installing the filter plate, the filter plate is directly pushed into the gap between the upper and lower fixing plates through the inclined surface at the front end of the fixing plate, so that it can be automatically clamped and fixed. When disassembling, it can be pulled out with force. Compared with the prior art, the structure is more stable, the filter plate can be quickly installed and disassembled, and it is convenient to replace and clean, thereby improving the dust removal efficiency.

[0025] 2. The utility model arranges a circulation mechanism through fan 1 and the air inlet pipe to make the polluted air flow into the dust removal box from top to bottom. Filter plate 1 is arranged to filter large particles of smoke, filter plate 2 is arranged to filter medium particles of smoke, and filter plate 3 is arranged to filter small particles of smoke. After the three-layer filtration, the polluted gas continues to flow downward and enters the ventilation partition of the side wall of the dust removal box through the ventilation holes at the bottom. The fresh gas is then sucked up from bottom to top by fan 2 on one side of the isolation frame and discharged out of the box through the air outlet pipe, so that the air forms a circulating flow. In this way, all polluted gases must pass through three layers of filtration before being discharged, which greatly improves the dust removal efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 The utility model is a three-dimensional schematic diagram of a dust removal device for a fertilizer production workshop.

[0027] Figure 2 The utility model is a schematic diagram of a main cross-section of a dust removal device for a fertilizer production workshop.

[0028] Figure 3 The utility model is a side cross-sectional schematic diagram of a dust removal device for a fertilizer production workshop.

[0029] Figure 4 The utility model is a schematic top view of a cross-sectional view of a dust removal device for a fertilizer production workshop.

[0030] Figure 5 It is an enlarged view of A of a dust removal device for a fertilizer production workshop of the utility model.

[0031] As shown in the figure: 1. Bottom plate; 2. Hydraulic cylinder; 3. Dust removal box; 4. Box door; 5. Air inlet pipe; 6. Air outlet pipe; 7. Circulation mechanism; 7.1. Ventilation partition; 7.2. Ventilation hole; 7.3. Isolation frame; 7.4. Fan one; 7.5. Fan two; 8. Fixing mechanism; 8.1. Fixing frame; 8.2. U-shaped groove; 8.3. Limiting groove one; 8.4. Limiting rod one; 8.5. Spring one; 8.6. Limiting groove two; 8.7. Limiting rod two; 8.8. Limiting block; 8.9. Spring two; 8.10. Support rod; 8.11. Fixing plate; 9. Filter plate one; 10. Filter plate two; 11. Filter plate three. DETAILED DESCRIPTION

[0032] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0033] Combined with Figure 1 The utility model has hydraulic cylinders 2 fixedly connected to the four corners of the upper part of the bottom plate 1, and a dust removal box 3 is fixedly connected to the upper end of the hydraulic cylinder 2. The hydraulic cylinder 2 can adjust the lifting and lowering of the dust removal box 3. A box door 4 is rotatably connected to one side of the front of the dust removal box 3. An air inlet pipe 5 is inserted in the middle of the upper part of the dust removal box 3, and an air outlet pipe 6 is inserted in the upper part of one side of the dust removal box 3, which are respectively used for the inlet and outlet of gas.

[0034] The utility model is provided with a circulation mechanism 7 inside the side wall of the dust removal box 3, including a ventilation partition 7.1, ventilation holes 7.2, an isolation frame 7.3, a fan 1 7.4 and a fan 2 7.5. The ventilation partition 7.1 is provided inside the side walls and the rear wall of the dust removal box 3, and a plurality of ventilation holes 7.2 are provided at the lower end of the side walls and the rear wall of the dust removal box 3. The ventilation holes 7.2 are connected with the ventilation partition 7.1. An L-shaped isolation frame 7.3 is clamped between the front and rear walls on one side of the upper end of the dust removal box 3. The internal space of the isolation frame 7.3 is connected with the ventilation partition 7.1 on one side and is aligned with the air outlet pipe 6. The isolation frame 7.3 is provided with a ventilation partition 7.1 on one side. The ventilation holes 7.2 are connected with the ventilation partition 7.1 on one side, and the ventilation holes 7.2 are connected with the ventilation partition 7.1 on the other side. The ventilation holes 7.2 are connected with the ventilation partition 7.1 on the upper end of the dust removal box 3 ... A fan 1 7.4 is fixedly connected to one side of the isolation frame 7.3, and the fan 1 7.4 is aligned with the upper air inlet pipe 5. A fan 2 7.5 is fixedly connected to the other side of the isolation frame 7.3, and the fan 2 7.5 is aligned with the air outlet pipe 6 on one side. The fan 1 7.4 sucks the polluted gas into the dust removal box 3 through the air inlet pipe 5. The gas flows from top to bottom, and after being filtered by the filter plate 1 9, the filter plate 2 10 and the filter plate 3 11, it flows into the ventilation interlayer 7.1 through the ventilation hole 7.2. The fan 2 7.5 sucks the fresh air at the bottom of the ventilation interlayer 7.1 from bottom to top and discharges it to the outside through the air outlet pipe 6.

[0035] Combined with Figure 3, a fixing mechanism 8 is arranged at the lower end of the inner wall of the dust removal box 3, including a fixing frame 8.1, a U-shaped groove 8.2, a limiting groove 1 8.3, a limiting rod 1 8.4, a spring 1 8.5, a limiting groove 2 8.6, a limiting rod 2 8.7, a limiting block 8.8, a spring 2 8.9, a support rod 8.10, and a fixing plate 8.11. The fixing frame 8.1 is fixedly connected to the lower end of the inner wall of the dust removal box 3. Three U-shaped grooves 8.2 are arranged inside the fixing frame 8.1. The U-shaped grooves 8.2 on both sides are symmetrically distributed. A limiting groove 1 8.3 is arranged on both sides of the front and rear ends of the upper wall of the U-shaped groove 8.2 and on both sides of the front and rear ends of the lower wall. A limiting rod 1 8.4 is inserted into the limiting groove 1 8.3. A spring 1 8.5 is arranged between the limiting rod 1 8.4 and the limiting groove 1 8.3. A limiting groove 2 8.6 is arranged in the middle of the front and rear ends of the upper wall of the U-shaped groove 8.2 and in the middle of the front and rear ends of the lower wall. The second rod 8.7 is inserted into the second limit groove 8.6, and the two ends of the limit rod 8.7 are sleeved with the limit blocks 8.8. The second spring 8.9 is sleeved in the middle of the second limit rod 8.7 and is clamped between the left and right limit blocks 8.8. The front side of the limit block 8.8 is rotatably connected with a support rod 8.10. The two support rods 8.10 in the same limit groove 8.6 are at an inclined angle and are close to each other at one end and are rotatably connected with a fixed plate 8.11. The lower end of the upper limit rod 8.4 and the upper end of the lower limit rod 8.4 are fixedly connected with a fixed plate 8.11. The front end of the opposite side of the fixed plate 8.11 in the same U-shaped groove 8.2 is set as an inclined surface to facilitate the entry of the filter plate from the front side. The fixed plate 8.11 can be lifted and lowered in cooperation with the limit groove 8.3 and the limit groove 8.6, and can automatically pop out to clamp the filter plate in cooperation with the spring 8.5 and the spring 2 8.9.

[0036] A filter plate 1 9 is arranged between the U-shaped grooves 8.2 on both sides of the upper end for filtering large particles of smoke and dust, a filter plate 2 10 is arranged between the U-shaped grooves 8.2 on both sides of the middle part for filtering medium particles of smoke and dust, and a filter plate 3 11 is arranged between the U-shaped grooves 8.2 on both sides of the lower end for filtering small particles of smoke and dust. The three filter plates are all clamped between the upper and lower fixed plates 8.11 in the same U-shaped groove 8.2.

[0037] When the utility model is implemented, Figure 1As shown, the height of the dust removal box 3 is adjusted by the hydraulic cylinder 2, the box door 4 is opened, the filter plate 1 9 is inserted into the U-shaped groove 8.2 at the upper end and fixed by the fixing mechanism 8, the filter plate 2 10 is inserted into the middle U-shaped groove 8.2 and fixed by the fixing mechanism 8, the filter plate 3 11 is inserted into the U-shaped groove 8.3 at the lower end and fixed by the fixing mechanism 8, the box door 4 is closed, the air inlet pipe 5 is connected to the exhaust pipe of the workshop, and the fan 1 7.4 is started to suck the polluted gas into the air outlet. The air enters the dust removal box 3 and flows downwards. After being filtered by the three layers of filter plates, large, medium and small particles of smoke are filtered out respectively. The fresh air enters the ventilation interlayer 7.1 through the ventilation hole 7.2. The fan 2 7.5 is started to suck up the fresh air at the bottom from bottom to top and is discharged out of the dust removal box 3 through the ventilation interlayer 7.1 and the air outlet pipe 6 to complete the dust removal. After the dust removal is completed, the box door 4 is opened, and the filter plate 1 9, the filter plate 2 10 and the filter plate 3 11 are directly pulled out for cleaning and replacement, so as to facilitate the next use.

[0038] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.

Claims

1. A dust removal device for a fertilizer production workshop, characterized in that: include: A bottom plate (1), wherein hydraulic cylinders (2) are fixedly connected to the four corners of the top of the bottom plate (1); A dust removal box (3), wherein the dust removal box (3) is fixedly connected to the upper end of the hydraulic cylinder (2); A box door (4), the box door (4) being rotatably connected to one side of the front portion of the dust removal box (3); An air inlet pipe (5), the air inlet pipe (5) being plugged into the middle of the upper part of the dust removal box (3); An air outlet pipe (6), the air outlet pipe (6) being plugged into an upper portion of one side of the dust removal box (3); A circulation mechanism (7), wherein the circulation mechanism (7) is arranged inside a side wall of the dust removal box (3); A fixing mechanism (8), the fixing mechanism (8) being arranged at the lower ends of the inner side walls of the dust removal box (3), comprising a fixing frame (8.1), a U-shaped groove (8.2), a limiting groove 1 (8.3), a limiting rod 1 (8.4), a spring 1 (8.5), a limiting groove 2 (8.6), a limiting rod 2 (8.7), a limiting block (8.8), a spring 2 (8.9), a support rod (8.10), and a fixing plate (8.11), the lower ends of the inner side walls of the dust removal box (3) being fixedly connected with the fixing frame (8.1), three evenly distributed U-shaped grooves (8.2) being arranged inside the fixing frame (8.1), the front and rear ends of the upper wall of the U-shaped groove (8.2) and the front and rear ends of the lower wall being arranged with a limiting groove 1 (8.3), the inside of the limiting groove 1 (8.3) A limit rod (8.4) is inserted, a spring (8.5) is arranged between the limit rod (8.4) and the inside of the limit groove (8.3), a limit groove (8.6) is provided in the middle of the front and rear ends of the upper wall of the U-shaped groove (8.2) and the middle of the front and rear ends of the lower wall, a limit rod (8.7) is inserted in the inside of the limit groove (8.6), the two ends of the limit rod (8.7) are sleeved with limit blocks (8.8), a spring (8.9) is clamped between the limit blocks (8.8) and sleeved in the middle of the limit rod (8.7), the front side of the limit block (8.8) is rotatably connected with a support rod (8.10), and the lower end of the upper limit rod (8.4) and the upper end of the lower limit rod (8.4) are fixedly connected with a fixing plate (8.11); A filter plate (9), wherein the filter plate (9) is disposed between the U-shaped grooves (8.2) on both sides of the upper end; A second filter plate (10), wherein the second filter plate (10) is arranged between the U-shaped grooves (8.2) on both sides of the middle portion; A filter plate three (11), wherein the filter plate three (11) is arranged between the U-shaped grooves (8.2) on both sides of the lower end.

2. A dust removal device for a fertilizer production workshop according to claim 1, characterized in that: The circulation mechanism (7) comprises: A ventilation partition (7.1), wherein the ventilation partition (7.1) is provided inside the two side walls and the rear wall of the dust removal box (3); Ventilation holes (7.2), wherein the plurality of ventilation holes (7.2) are provided on the inner side walls and the lower end of the rear wall of the dust removal box (3).

3. A dust removal device for a fertilizer production workshop according to claim 2, characterized in that: An L-shaped isolation frame (7.3) is clamped between the front and rear walls on one side of the upper end of the dust removal box (3); the isolation frame (7.3) is connected to a ventilation partition (7.1) on one side; a first fan (7.4) is fixedly connected to one side of the isolation frame (7.3); and a second fan (7.5) is fixedly connected to the other side of the isolation frame (7.3).

4. A dust removal device for a fertilizer production workshop according to claim 1, characterized in that: Two adjacent support rods (8.10) are rotatably connected to the fixing plate (8.11) at one end which is close to each other and at an inclined angle.

5. A dust removal device for a fertilizer production workshop according to claim 1, characterized in that: The front end of the opposite side of the fixing plate (8.11) is arranged as an inclined surface.

Citation Information

Patent Citations

  • Dedusting device for fertilizer production workshop

    CN211159108U