Shut-down bus short-circuit device

By designing a slot bus short-circuiting device containing parallel short-circuiting components, the problem of high power consumption during short-circuiting of the electrolytic cell is solved, and efficient utilization of electricity is achieved.

CN222648134UActive Publication Date: 2025-03-21GUANGXI LAIBIN YINHAI ALUMINUM IND CO LTD
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Patent Information

Application Number
CN202421008930.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-03-21
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

The existing electrolytic cell short-circuit device has a problem of high power consumption during the short-circuiting process, resulting in waste of electricity.

Method used

A slot stop bus shorting device is designed, including a first inlet conductor, a second inlet conductor, a first outlet conductor, a second outlet conductor and a parallel shorting assembly. The current is shuntted through the parallel shorting assembly to form a parallel circuit to reduce the overall resistance.

Benefits of technology

It effectively reduces the voltage drop generated by the circuit during slot shutdown, greatly reduces the power consumption of the power supply in the slot shutdown, and achieves the low-altitude power consumption when the electrolytic cell is shorted.

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Abstract

The utility model discloses a slot stop bus short circuit device, which comprises a first wire inlet conductor, a second wire inlet conductor, a first wire outlet conductor, a second wire outlet conductor and a parallel short circuit assembly, the first stand column bus is provided with a first short interface contact electrically connected with the first wire outlet conductor, the second wire inlet conductor is electrically connected with a second stand column bus, and the second wire inlet conductor is provided with a second short interface contact electrically connected with the second wire outlet conductor. The parallel short circuit assembly is electrically connected with the first wire inlet conductor and the second wire outlet conductor. The short-circuiting circuit has the beneficial effects that the current flowing through the first short-circuiting interface contact is shunted through the connecting plate to form a parallel circuit, so that the overall resistance of the short-circuiting circuit can be reduced, the voltage drop generated by the circuit during cell stopping is effectively reduced, the idle consumption of cell stopping electric energy is greatly reduced, and the advantage of low power consumption during short-circuiting of the electrolytic cell is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of short-circuiting devices, in particular to a stop slot busbar short-circuiting device. Background Art

[0002] Aluminum and aluminum alloys are widely used. The output and consumption of aluminum are second only to steel. Aluminum resources are very abundant, so it is also one of the most economical and applicable materials. Electrolytic aluminum is obtained by passing direct current to the two poles of the electrolytic cell and performing electrochemical reactions at the two poles in the electrolytic cell. It is also an important production method of aluminum.

[0003] The Chinese invention patent with the announcement number CN112522742B discloses an electrolytic cell connection channel, including a channel housing and a melt channel arranged in the channel housing, wherein the melt channel is in fluid communication with the electrolytic cell. The invention also discloses a method for using the electrolytic cell connection channel. Multiple electrolytic cells can be connected to realize the assembly line operation of the electrolysis process, and the feeding and extraction of magnesium can be centralized, which greatly reduces the labor intensity. By matching the functions of refining electrolyte and collecting and refining products, it is possible to produce high-quality products from low-grade raw materials.

[0004] In the above-mentioned electrolytic cell connection channel, multiple electrolytic cells are connected in series, and the DC power passes through all the electrolytic cells in turn. When one of the electrolytic cells is out of operation for rotation and overhaul, a short-circuit is used for short-circuiting. After the short-circuit, the current flows from the busbar around the cell through the short-circuit to the next cell. The conventional short-circuit is connected by crimping and reinforced with screws and bolts. Affected by factors such as uneven crimping surface and dust, the short-circuit voltage drop is high, and the voltage drop after stopping the cell is large, resulting in a lot of idle power consumption. Therefore, there is a problem of high idle power consumption when the electrolytic cell in the prior art is short-circuited. Utility Model Content

[0005] In order to solve the above technical problems, the purpose of the utility model is to provide a busbar short-circuiting device for stopping the tank, which includes a first incoming conductor, a second incoming conductor, a first outgoing conductor, a second outgoing conductor and a parallel short-circuiting assembly. The busbar short-circuiting device for stopping the tank has the advantage of low power consumption when the electrolytic cell is short-circuited.

[0006] In order to achieve the above utility model purpose, the technical solution adopted by the utility model is as follows:

[0007] A stop slot busbar short-circuiting device comprises a first incoming conductor, a second incoming conductor, a first outgoing conductor, a second outgoing conductor and a parallel short-circuiting assembly, wherein the first incoming conductor is electrically connected to a first column busbar, the first column busbar is equipped with a first short interface contact electrically connected to the first outgoing conductor, the second incoming conductor is electrically connected to the second column busbar, the second incoming conductor is equipped with a second short interface contact electrically connected to the second outgoing conductor, and the parallel short-circuiting assembly is electrically connected to the first incoming conductor and the second outgoing conductor, respectively.

[0008] Through such an arrangement: the current flowing through the first short interface contact is shunted through the connecting plate, thereby forming a parallel circuit, which can reduce the overall resistance of the short circuit, effectively reduce the voltage drop generated by the circuit when the cell is stopped, and greatly reduce the idle energy consumption when the cell is stopped, thereby achieving the advantage of low idle power consumption when the electrolytic cell is short-circuited.

[0009] Preferably, the parallel short-circuit assembly includes a connecting plate and a first bow-shaped clamp and a second bow-shaped clamp, wherein two ends of the connecting plate are respectively overlapped on the first incoming conductor and the second outgoing conductor, the first bow-shaped clamp is installed on the first incoming conductor, and the first bow-shaped clamp is clamped to one end of the connecting plate close to the first incoming conductor, and the second bow-shaped clamp is installed on the second outgoing conductor, and the second bow-shaped clamp is clamped to one end of the connecting plate close to the second outgoing conductor.

[0010] Through such an arrangement, the function of connecting the first incoming conductor and the second outgoing conductor through the parallel short-circuit component is achieved.

[0011] Preferably, the first bow-shaped clamp comprises a first supporting plate, a first pressing plate and a first clamping plate, and the two ends of the first supporting plate are respectively fixedly connected to the first pressing plate and the first clamping plate, and the second bow-shaped clamp comprises a second supporting plate, a second pressing plate and a second clamping plate, and the two ends of the second supporting plate are respectively fixedly connected to the second pressing plate and the second clamping plate.

[0012] Through such an arrangement, the function of the first bow-shaped clamp and the second bow-shaped clamp to crimp and fix the connecting plate is achieved.

[0013] Preferably, the first bow-shaped clamp further includes a first rib plate, which is respectively fixedly connected to the first pressure plate, the first support plate and the first clamping plate; the second bow-shaped clamp further includes a second rib plate, which is respectively fixedly connected to the second pressure plate, the second support plate and the second clamping plate.

[0014] Through such an arrangement, the structural stability of the parallel short-circuit components is ensured.

[0015] Preferably, a first connecting sleeve is fixedly connected to one end of the first rib plate close to the first incoming conductor, and the first connecting sleeve is clamped to the first incoming conductor. A second connecting sleeve is fixedly connected to one end of the second rib plate close to the second outgoing conductor, and the second connecting sleeve is clamped to the second outgoing conductor.

[0016] Through such an arrangement, the structural stability of the first bow-shaped clamp and the second bow-shaped clamp is improved.

[0017] Preferably, the first connecting sleeve is fixedly connected to the first clamping plate, and the second connecting sleeve is fixedly connected to the second clamping plate.

[0018] Through such an arrangement, the reliability of the first bow-shaped clamp and the second bow-shaped clamp is improved.

[0019] Preferably, the first incoming conductor is provided with a first polished surface, and the first polished surface is in contact with the connecting plate.

[0020] Through such an arrangement, the resistance at the connecting plate is reduced, thereby reducing circuit loss.

[0021] Preferably, the second outgoing conductor is provided with a second polished surface, and the second polished surface is in contact with the connecting plate.

[0022] Through such an arrangement, the resistance at the connecting plate is reduced, thereby reducing circuit loss.

[0023] Preferably, the first short interface contact is fixedly connected to a first elastic plate, and the first elastic plate is fixedly connected to the first column busbar.

[0024] Through such an arrangement, it is ensured that the first short interface contact is in close contact with the first outgoing conductor.

[0025] Preferably, the second short interface contact is fixedly connected to a second elastic plate, and the second elastic plate is fixedly connected to the second column busbar.

[0026] Through such an arrangement, it is ensured that the second short interface contact is in close contact with the second outgoing conductor.

[0027] Compared with the prior art, the utility model has achieved beneficial technical effects:

[0028] When the electrolytic cell needs to be short-circuited when it is taken out of operation, the first short interface contact and the second short interface contact are respectively in contact with the first outgoing conductor and the second outgoing conductor, so that the current of the first incoming conductor and the second incoming conductor can directly flow through the first outgoing conductor and the second outgoing conductor, thus realizing the short-circuit of the electrolytic cell. The first polished surface and the second polished surface are polished at the relative positions of the first incoming conductor and the second outgoing conductor, and then the two ends of the connecting plate are overlapped on the first polished surface and the second polished surface respectively, and the first bow clamp and the second bow clamp are respectively crimped on the two ends of the connecting plate, so as to fix the connecting plate on the first incoming conductor and the second outgoing conductor. The current flowing through the first short interface contact is shunted by the connecting plate, so that a parallel circuit can be formed. According to the parallel resistance formula 1 / R 总 =1 / R1+1 / R2, where R 总 It is the equivalent resistance of the entire circuit after parallel connection, R1 is the resistance from the first short interface contact to the first outgoing conductor, and R2 is the resistance from the connecting plate to the second outgoing conductor. It can reduce the overall resistance of the short-circuit circuit, effectively reduce the voltage drop generated by the circuit when the cell is stopped, and greatly reduce the idle energy consumption when the cell is stopped, achieving the advantage of low idle power consumption when the electrolytic cell is short-circuited. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a structural schematic diagram of a stop slot busbar short-circuiting device in an embodiment of the utility model;

[0030] Figure 2 It is a top view of a stop slot busbar short-circuiting device in an embodiment of the utility model;

[0031] Figure 3 It is a schematic diagram of the structure of the first incoming conductor, the second outgoing conductor and the parallel short-circuit assembly in the embodiment of the utility model;

[0032] Figure 4 It is a structural schematic diagram of a parallel short-circuit component in an embodiment of the utility model.

[0033] The technical features indicated by the reference numerals are as follows:

[0034] 11. first incoming conductor; 12. first outgoing conductor; 13. first column busbar; 14. first short interface contact; 15. first elastic plate; 16. first polished surface; 21. second incoming conductor; 22. second outgoing conductor; 23. second column busbar; 24. second short interface contact; 25. second elastic plate; 26. second polished surface; 31. connecting plate; 41. first bow-shaped clamp; 42. first supporting plate; 43. first pressing plate; 44. first clamping plate; 45. first rib plate; 46. first connecting sleeve; 51. second bow-shaped clamp; 52. second supporting plate; 53. second pressing plate; 54. second clamping plate; 55. second rib plate; 56. second connecting sleeve. DETAILED DESCRIPTION

[0035] In order to make the purpose, technical solutions and advantages of the utility model more clearly understood, the utility model is further described in detail below in conjunction with embodiments, but the scope of protection claimed in the utility model is not limited to the following specific embodiments.

[0036] refer to Figure 1 and Figure 2 A stop slot busbar short-circuit device includes a first incoming conductor 11, a second incoming conductor 21, a first outgoing conductor 12, a second outgoing conductor 22 and a parallel short-circuit assembly, wherein the first incoming conductor 11 is electrically connected to a first column busbar 13, the first column busbar 13 is equipped with a first short interface contact 14 electrically connected to the first outgoing conductor 12, the second incoming conductor 21 is electrically connected to the second column busbar 23, the second incoming conductor 21 is equipped with a second short interface contact 24 electrically connected to the second outgoing conductor 22, the first short interface contact 14 is fixedly connected to a first elastic plate 15, the first elastic plate 15 is fixedly connected to the first column busbar 13. The second short interface contact 24 is fixedly connected to a second elastic plate 25, the second elastic plate 25 is fixedly connected to the second column busbar 23.

[0037] refer to Figure 2 , Figure 3 and Figure 4 The parallel short-circuit assembly is electrically connected to the first incoming conductor 11 and the second outgoing conductor 22, respectively. The parallel short-circuit assembly includes a connecting plate 31 and a first bow-shaped clamp 41 and a second bow-shaped clamp 51. The two ends of the connecting plate 31 are overlapped on the first incoming conductor 11 and the second outgoing conductor 22, respectively. The first bow-shaped clamp 41 is installed on the first incoming conductor 11, and the first bow-shaped clamp 41 is clamped with one end of the connecting plate 31 close to the first incoming conductor 11. The second bow-shaped clamp 51 is installed on the second outgoing conductor 22, and the second bow-shaped clamp 51 is clamped with one end of the connecting plate 31 close to the second outgoing conductor 22.

[0038] The first bow-shaped clamp 41 is provided with a first support plate 42, a first pressing plate 43 and a first clamping plate 44, and the two ends of the first support plate 42 are fixedly connected to the first pressing plate 43 and the first clamping plate 44, respectively. The second bow-shaped clamp 51 is provided with a second support plate 52, a second pressing plate 53 and a second clamping plate 54, and the two ends of the second support plate 52 are fixedly connected to the second pressing plate 53 and the second clamping plate 54, respectively. The function of the first bow-shaped clamp 41 and the second bow-shaped clamp 51 to crimp and fix the connecting plate 31 is realized. The first bow-shaped clamp 41 also includes a first rib plate 45, and the first rib plate 45 is fixedly connected to the first pressing plate 43, the first support plate 42 and the first clamping plate 44, respectively. The second bow-shaped clamp 51 also includes a second rib plate 55, and the second rib plate 55 is fixedly connected to the second pressing plate 53, the second support plate 52 and the second clamping plate 54, respectively. The first rib 45 is fixedly connected to the first connecting sleeve 46 at one end close to the first incoming conductor 11, and the first connecting sleeve 46 is clamped with the first incoming conductor 11. The second rib 55 is fixedly connected to the second connecting sleeve 56 at one end close to the second outgoing conductor 22, and the second connecting sleeve 56 is clamped with the second outgoing conductor 22. The first connecting sleeve 46 is fixedly connected to the first clamping plate 44, and the second connecting sleeve 56 is fixedly connected to the second clamping plate 54, which plays a role in improving the reliability of the first bow-shaped clamp 41 and the second bow-shaped clamp 51. The first incoming conductor 11 is provided with a first polished surface 16, and the first polished surface 16 is in contact with the connecting plate 31. The second outgoing conductor 22 is provided with a second polished surface 26, and the second polished surface 26 is in contact with the connecting plate 31.

[0039] The first incoming conductor 11, the second incoming conductor 21, the first outgoing conductor 12, and the second outgoing conductor 22 are electrically connected to the electrolytic cell, respectively. The first incoming conductor 11 and the second incoming conductor 21 are electrically connected to the external incoming busbar, and the second incoming conductor 21 and the second incoming conductor 21 are electrically connected to the external outgoing busbar. When the external power supply supplies power to the electrolytic cell, the current flows from the external incoming busbar through the first incoming conductor 11 and the second incoming conductor 21, through the electrolytic cell, and then through the first outgoing conductor 12 and the second outgoing conductor 22 to the external outgoing busbar. The external incoming busbar and the external outgoing busbar are connected to the positive and negative electrodes of the power supply, respectively, thereby forming a loop to supply power to the electrolytic cell.

[0040] This embodiment has the following advantages:

[0041] When the electrolytic cell needs to be short-circuited when it is out of operation, the first short interface contact 14 and the second short interface contact 24 are respectively in contact with the first outgoing conductor 12 and the second outgoing conductor 22, so that the current of the first incoming conductor 11 and the second incoming conductor 21 can flow directly to the first outgoing conductor 12 and the second outgoing conductor 22, thereby realizing the short-circuit of the electrolytic cell. The first polished surface 16 and the second polished surface 26 are polished at the relative positions of the first incoming conductor 11 and the second outgoing conductor 22, and then the two ends of the connecting plate 31 are overlapped on the first polished surface 16 and the second polished surface 26 respectively, and the first bow clamp 41 and the second bow clamp 51 are respectively crimped on the two ends of the connecting plate 31, so that the connecting plate 31 is fixed on the first incoming conductor 11 and the second outgoing conductor 22. The current flowing through the first short interface contact 14 is shunted by the connecting plate 31, so that a parallel circuit can be formed. According to the parallel resistance formula 1 / R 总 =1 / R1+1 / R2, where R 总 It is the equivalent resistance of the entire circuit after parallel connection, R1 is the resistance from the first short interface contact 14 to the first outgoing conductor 12, and R2 is the resistance from the connecting plate 31 to the second outgoing conductor 22, which can reduce the overall resistance of the short circuit, effectively reduce the voltage drop generated by the circuit when the cell is stopped, and greatly reduce the idle power consumption when the cell is stopped, thereby achieving the advantage of low idle power consumption when the electrolytic cell is short-circuited.

[0042] The connecting plate 31 is overlapped on the first incoming conductor 11 and the second outgoing conductor 22, and then fixed by the first bow clamp 41 and the second bow clamp 51, so as to realize the function of connecting the first incoming conductor 11 and the second outgoing conductor 22 through the parallel short-circuit assembly.

[0043] By disposing the first rib plate 45 and the second rib plate 55 , the structural stability of the first arch-shaped clamp 41 and the second arch-shaped clamp 51 can be effectively improved, thereby ensuring the structural stability of the parallel short-circuit assembly.

[0044] Two screws are passed through the first connecting sleeve 46 and the second connecting sleeve 56 respectively, and the two screws are fixed on the first incoming conductor 11 and the second outgoing conductor 22 respectively, so that the first bow clamp 41 and the second bow clamp 51 can be fixed on the first incoming conductor 11 and the second outgoing conductor 22 respectively, which plays a role in improving the structural stability of the first bow clamp 41 and the second bow clamp 51.

[0045] By providing the first polished surface 16 and the second polished surface 26 , the connection plate 31 can be fitted with the first incoming conductor 11 and the second outgoing conductor 22 , thereby reducing the resistance at the connection plate 31 and reducing circuit loss.

[0046] The first elastic plate 15 provides elastic pressure to the first short interface contact 14 , and the first short interface contact 14 is crimped onto the first outgoing conductor 12 , ensuring that the first short interface contact 14 is in close contact with the first outgoing conductor 12 .

[0047] The second elastic plate 25 provides elastic pressure to the second short interface contact 24 , and the second short interface contact 24 is pressed onto the second outgoing conductor 22 , ensuring that the second short interface contact 24 is in close contact with the second outgoing conductor 22 .

[0048] According to the disclosure and teaching of the above specification, the technicians in the field of the utility model can also change and modify the above implementation. Therefore, the utility model is not limited to the specific implementation methods disclosed and described above, and some modifications and changes to the utility model should also fall within the scope of protection of the claims of the utility model. In addition, although some specific terms are used in this specification, these terms are only for the convenience of description and do not constitute any limitation to the utility model.

Claims

1. A busbar short-circuiting device for stopping a slot, characterized in that: The invention comprises a first incoming conductor (11), a second incoming conductor (21), a first outgoing conductor (12), a second outgoing conductor (22) and a parallel short-circuit assembly, wherein the first incoming conductor (11) is electrically connected to a first column busbar (13), the first column busbar (13) is equipped with a first short interface contact (14) electrically connected to the first outgoing conductor (12), the second incoming conductor (21) is electrically connected to the second column busbar (23), the second incoming conductor (21) is equipped with a second short interface contact (24) electrically connected to the second outgoing conductor (22), and the parallel short-circuit assembly is electrically connected to the first incoming conductor (11) and the second outgoing conductor (22), respectively.

2. The busbar short-circuiting device according to claim 1 is characterized in that: The parallel short-circuit assembly comprises a connecting plate (31), a first bow-shaped clamp (41), and a second bow-shaped clamp (51); two ends of the connecting plate (31) are respectively overlapped on the first incoming conductor (11) and the second outgoing conductor (22); the first bow-shaped clamp (41) is installed on the first incoming conductor (11); the first bow-shaped clamp (41) is clamped with one end of the connecting plate (31) close to the first incoming conductor (11); the second bow-shaped clamp (51) is installed on the second outgoing conductor (22); the second bow-shaped clamp (51) is clamped with one end of the connecting plate (31) close to the second outgoing conductor (22).

3. The busbar short-circuiting device according to claim 2 is characterized in that: The first bow-shaped clamp (41) comprises a first supporting plate (42), a first pressing plate (43) and a first clamping plate (44), and the two ends of the first supporting plate (42) are respectively fixedly connected to the first pressing plate (43) and the first clamping plate (44); the second bow-shaped clamp (51) comprises a second supporting plate (52), a second pressing plate (53) and a second clamping plate (54), and the two ends of the second supporting plate (52) are respectively fixedly connected to the second pressing plate (53) and the second clamping plate (54).

4. The busbar short-circuiting device for stopping the slot according to claim 3 is characterized in that: The first bow-shaped clamp (41) further comprises a first rib plate (45), wherein the first rib plate (45) is respectively fixedly connected to the first pressing plate (43), the first supporting plate (42) and the first clamping plate (44); the second bow-shaped clamp (51) further comprises a second rib plate (55), wherein the second rib plate (55) is respectively fixedly connected to the second pressing plate (53), the second supporting plate (52) and the second clamping plate (54).

5. The busbar short-circuiting device for stopping the slot according to claim 4 is characterized in that: One end of the first rib plate (45) close to the first incoming conductor (11) is fixedly connected to a first connecting sleeve (46), and the first connecting sleeve (46) is clamped to the first incoming conductor (11); one end of the second rib plate (55) close to the second outgoing conductor (22) is fixedly connected to a second connecting sleeve (56), and the second connecting sleeve (56) is clamped to the second outgoing conductor (22).

6. The busbar short-circuiting device for stopping the slot according to claim 5 is characterized in that: The first connecting sleeve (46) is fixedly connected to the first clamping plate (44), and the second connecting sleeve (56) is fixedly connected to the second clamping plate (54).

7. The busbar short-circuiting device for stopping the slot according to claim 2 is characterized in that: The first incoming conductor (11) is provided with a first polished surface (16), and the first polished surface (16) is in contact with the connecting plate (31).

8. The busbar short-circuiting device for stopping the slot according to claim 2 is characterized in that: The second outgoing conductor (22) is provided with a second polished surface (26), and the second polished surface (26) is in contact with the connecting plate (31).

9. The busbar short-circuiting device for stopping the slot according to claim 1 is characterized in that: The first short interface contact (14) is fixedly connected to a first elastic plate (15), and the first elastic plate (15) is fixedly connected to the first column busbar (13).

10. The busbar short-circuiting device for stopping the slot according to claim 1, characterized in that: The second short interface contact (24) is fixedly connected to a second elastic plate (25), and the second elastic plate (25) is fixedly connected to the second column busbar (23).

Citation Information

Patent Citations

  • An electrolytic cell connection channel and its usage method

    CN112522742B