Tube reel device for metal corrugated tubes
By introducing heating mechanism and clamping components into the pipe rolling machine device, the heating softening and compression setting of metal corrugated pipes are solved, and the problem of deformation difficulty and curling of metal corrugated pipes is improved during the pipe rolling process, and the efficiency and quality of rolling pipe forming are improved.
Patent Information
- Application Number
- CN202420929702.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-04-30
AI Technical Summary
When the existing pipe rolling machine performs pipe rolling of metal corrugated pipes, the metal corrugated pipe is at a normal temperature, with high hardness and high deformation, which is easy to cause curling problems when discharged.
A pipe rolling machine device for easy positioning and adjustment is designed, equipped with a heating mechanism and a clamping assembly, the metal corrugated pipe is heated and softened by heating wire, and the angle and position of the compression assembly are adjusted through the cooperation of the first clamping assembly and the second clamping assembly to achieve rapid compression and shaping.
Through the technical means of heating, softening and compression and setting, the deformation difficulty of metal corrugated pipes during the rolling pipe is reduced, the occurrence of curling problems is reduced, and the efficiency and quality of rolling pipe molding are improved.
Smart Images
Figure CN222695658U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of metal production, in particular to a tube coiling machine device for metal corrugated tubes. Background Art
[0002] Metal bellows is a metal product, usually made of metal materials such as stainless steel, copper, and aluminum, and has a corrugated structure. After the initial manufacturing of the metal bellows is completed, a tube winding machine is needed to roll the metal bellows so that the whole is in a tubular shape. When the existing device is in operation, it generally rolls the metal bellows directly. At this time, the metal bellows is at room temperature and has a high overall hardness. It is difficult to deform during the rolling process, and it is easy to cause curling problems during the final discharge.
[0003] Therefore, in view of the above-mentioned problems, a tube winding machine device for metal corrugated tubes is now developed which is convenient for positioning and adjustment and simultaneously performs shaping and softening when discharging. Utility Model Content
[0004] In order to overcome the disadvantage that the existing devices generally directly roll the metal bellows, the metal bellows is at room temperature at this time, the overall hardness is relatively high, the deformation during the rolling process is relatively difficult, and it is easy to produce curling during the final discharge, the utility model provides a tube rolling machine device for metal bellows, which is easy to position and adjust, and can perform shaping and softening during discharge.
[0005] The technical solution of the utility model is:
[0006] The tube winding device for a metal corrugated tube comprises a mounting seat, a driving motor is connected to the upper right side of the mounting seat, the output shaft of the driving motor is arranged to face left, the output shaft of the driving motor is through-connected to the upper side of the mounting seat, the output shaft of the driving motor is connected to a rotating shaft for winding the metal corrugated tube, there are two first clamping components, one of which is mounted on the upper middle side of the mounting seat, and the other is mounted on the upper front side of the mounting seat, the first clamping components are movably connected to the second clamping components, and the second clamping components are movably connected to the clamping components for clamping the metal corrugated tube, a heating mechanism for heating and softening the metal corrugated tube and reducing the difficulty of winding is provided on the upper left side of the mounting seat, the heating mechanism comprises a fixed frame, the upper left side of the mounting seat is connected to the fixed frame by bolts, a blocking net is connected to the inside of the fixed frame, a heating wire for heating and softening is connected to the inside of the fixed frame, and the blocking net is used to insulate the heating wire.
[0007] As a further preferred embodiment, a supporting mechanism is also included, which includes a supporting bracket. The upper left side of the mounting seat is slidably connected to the supporting bracket for supporting the metal bellows, and the supporting bracket is located on the left side of the fixed frame. The upper left side of the mounting seat is threadedly connected to a clamping bolt for limiting the supporting bracket.
[0008] As a further preferred solution, the mounting base has a two-layer structure, and the bottom of the mounting base can be disassembled to facilitate height increase and adaptation.
[0009] As a further preferred solution, the first clamping assembly includes a first elastic clamping block, a first tightening bolt and a first locking nut.
[0010] As a further preferred solution, the second clamping assembly includes a second elastic clamping block, a second tightening screw, a second locking nut and a guide rod.
[0011] As a further preferred solution, the clamping assembly includes a rotating handle, a mounting rod and a clamping wheel.
[0012] By adopting the above technical solution, the utility model has the following advantages:
[0013] The utility model adjusts the angle and position of the clamping component by the cooperation of the first clamping component and the second clamping component, so that the metal bellows can be quickly compressed and shaped when the tube is rolled. At the same time, the metal bellows is softened by the heating wire during the processing, so that the shaping of the metal bellows after rolling is more efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0015] Figure 2 It is a partial three-dimensional structural schematic diagram of the utility model.
[0016] Figure 3 It is a three-dimensional structural schematic diagram of the heating mechanism of the utility model.
[0017] Figure 4 It is a partially exploded three-dimensional structural schematic diagram of the heating mechanism of the utility model.
[0018] Figure 5 It is a three-dimensional structural schematic diagram of the support mechanism of the utility model.
[0019] Among them: 1-mounting seat, 2-driving motor, 3-rotating shaft, 4-first clamping assembly, 5-second clamping assembly, 6-pressing assembly, 7-heating mechanism, 71-fixing frame, 72-blocking net, 73-heating wire, 8-supporting mechanism, 81-supporting bracket, 82-pressing bolt. DETAILED DESCRIPTION
[0020] The present invention is further described below in conjunction with specific embodiments. It should also be noted that, unless otherwise clearly specified and limited, terms such as: setting, installing, connecting, and connecting should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Example 1
[0021] Tube reel device for metal corrugated tubes, such as Figure 1 and Figure 2 As shown, it includes a mounting base 1, which is a two-layer structure. The bottom of the mounting base 1 can be disassembled for easy height adjustment. A driving motor 2 is connected to the upper right side of the mounting base 1. The output shaft of the driving motor 2 is set to the left. The output shaft of the driving motor 2 is connected to the upper side of the mounting base 1 in a through-type connection. The output shaft of the driving motor 2 is connected to a rotating shaft 3 for winding a metal bellows. There are two first clamping assemblies 4, one of which is installed on the upper middle side of the mounting base 1, and the other is installed on the mounting base 1. On the upper front side of the seat 1, the first clamping assembly 4 includes a first elastic clamp block, a first tightening bolt and a first locking nut, the first clamping assembly 4 is movably connected with a second clamping assembly 5, the second clamping assembly 5 includes a second elastic clamp block, a second tightening bolt, a second locking nut and a guide rod, the second clamping assembly 5 is movably connected with a clamping assembly 6 for clamping the metal bellows, the clamping assembly 6 includes a rotating handle, a mounting rod and a clamping wheel, and the upper left side of the mounting seat 1 is provided with a heating mechanism 7 for heating and softening the metal bellows to reduce the difficulty of winding.
[0022] like Figure 1 , Figure 3 and Figure 4 As shown, the heating mechanism 7 includes a fixed frame 71, and the upper left side of the mounting seat 1 is connected to the fixed frame 71 by bolts. A blocking net 72 is connected inside the fixed frame 71. A heating wire 73 for heating and softening is connected inside the fixed frame 71, and the blocking net 72 is used to provide heat insulation protection for the heating wire 73.
[0023] It should be noted that after the metal bellows is manufactured, a tube reel is needed to reel the metal bellows. During the operation, the first clamping assembly 4 is first adjusted according to the specific situation of the metal bellows, so that the first clamping assembly 4 no longer locks the second clamping assembly 5, so that the second clamping assembly 5 can quickly adjust its position, so that the specific angle of the clamping assembly 6 is adjusted, so that the clamping assembly 6 can face the position of the metal bellows. When the angle adjustment of the second clamping assembly 5 is completed, the first clamping assembly 4 is controlled to reset, so that the first clamping assembly 4 The second clamping assembly 5 is clamped and limited again, and then the second clamping assembly 5 is controlled to be adjusted so that the clamping assembly 6 is no longer subject to the limit lock. Then the operator can slide the clamping assembly 6 to adjust so that the inner end of the clamping assembly 6 can keep in contact with the metal bellows to achieve the clamping effect. Then the drive motor 2 is started to drive the rotating shaft 3 to rotate to roll the metal bellows. After the processing is completed, the processed metal bellows is transported to the left. At the same time, the heating wire 73 is started to heat and soften the metal bellows during the discharging process to accelerate the efficiency of the metal bellows rolling and forming. Example 2
[0024] On the basis of Example 1, Figure 1 and Figure 5 As shown, it also includes a supporting mechanism 8, and the supporting mechanism 8 includes a supporting bracket 81. The upper left side of the mounting seat 1 is slidably connected to the supporting bracket 81 for supporting the metal bellows. The supporting bracket 81 is located on the left side of the fixed frame 71. The upper left side of the mounting seat 1 is threadedly connected to a clamping bolt 82 for limiting the supporting bracket 81.
[0025] It should be noted that after the metal bellows coil is discharged, the clamping bolt 82 can be rotated to unlock the support bracket 81 according to the specific discharge position, and then the specific height of the support bracket 81 can be adjusted so that the support bracket 81 can always support the metal bellows.
[0026] Although the present disclosure has been shown and described with reference to specific exemplary embodiments of the present disclosure, it should be understood by those skilled in the art that various changes in form and details may be made to the present disclosure without departing from the spirit and scope of the present disclosure as defined by the appended claims and their equivalents. Therefore, the scope of the present disclosure should not be limited to the above-mentioned embodiments, but should be determined not only by the appended claims, but also by the equivalents of the appended claims.
Claims
1. A tube reel device for metal corrugated tubes, characterized in that: The invention comprises a mounting seat (1), wherein a driving motor (2) is connected to the upper right side of the mounting seat (1), the output shaft of the driving motor (2) is arranged to face left, the output shaft of the driving motor (2) is connected to the upper side of the mounting seat (1) in a through-type manner, the output shaft of the driving motor (2) is connected to a rotating shaft (3) for winding up a metal bellows, and there are two first clamping assemblies (4), one of which is mounted on the upper middle side of the mounting seat (1), and the other of which is mounted on the upper front side of the mounting seat (1), and the first clamping assemblies (4) are both movably connected to the second clamping assemblies. (5), the second clamping assembly (5) is movably connected to a clamping assembly (6) for clamping the metal bellows, and a heating mechanism (7) for heating and softening the metal bellows and reducing the difficulty of winding is provided on the upper left side of the mounting seat (1), and the heating mechanism (7) comprises a fixing frame (71), and the upper left side of the mounting seat (1) is connected to the fixing frame (71) by bolts, and the fixing frame (71) is internally connected to a blocking net (72), and the fixing frame (71) is internally connected to a heating wire (73) for heating and softening, and the blocking net (72) is used to provide heat insulation protection for the heating wire (73).
2. The tube winding device for metal corrugated tube according to claim 1, characterized in that: It also includes a support mechanism (8), the support mechanism (8) including a support bracket (81), the support bracket (81) for supporting the metal bellows being slidably connected to the upper left side of the mounting seat (1), the support bracket (81) being located on the left side of the fixing frame (71), and a clamping bolt (82) for limiting the position of the support bracket (81) being threadedly connected to the upper left side of the mounting seat (1).
3. The tube winding machine device for metal corrugated tube according to claim 1, characterized in that: The mounting seat (1) is a two-layer structure, and the bottom of the mounting seat (1) can be disassembled to facilitate height increase and adaptation.
4. The tube winding machine device for metal corrugated tube according to claim 1, characterized in that: The first clamping assembly (4) comprises a first elastic clamping block, a first tightening bolt and a first locking nut.
5. The tube winding device for metal corrugated tube according to claim 1, characterized in that: The second clamping assembly (5) comprises a second elastic clamping block, a second tightening screw, a second locking nut and a guide rod.
6. The tube winding device for metal corrugated tube according to claim 1, characterized in that: The clamping assembly (6) comprises a rotating handle, a mounting rod and a clamping wheel.