Multi-station vertical pay-off rack of multi-head intermediate wire drawing machine

By designing a multi-station vertical wire laying frame for the multi-station, using the wire reversing system and the conversion swing rod to realize multi-station wire entry, the problem that the mid-station wire laying frame for the existing technology cannot meet the simultaneous wire entry of the multi-stop wire entry is improved, and production efficiency and fluency are improved.

CN222695661UActive Publication Date: 2025-04-01JIANGSUSNGSHANG CABLE GROUP +1
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Patent Information

Application Number
CN202421424085.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-04-01
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

The existing wire laying frame of the medium puller cannot meet the demand for multiple wires to be entered at the same time by multi-head wire puller, resulting in low wire laying efficiency, large space, and shutdown when replacing wire frames, affecting production fluency.

Method used

A multi-station vertical wire laying frame for multi-head mid-tug machine is designed, using a frame body and a wire reversing system installed on the frame body, including a through-line wheel, a steering wheel and a conversion swing rod. Multi-station line entry is realized through the rotation of the conversion swing rod, and wire is derived through a unified wiring area and multi-slot wheel.

Benefits of technology

The simultaneous entry of multiple lines is achieved, which improves production efficiency, reduces the number of shutdowns and frame replacements, and improves production fluency.

✦ Generated by Eureka AI based on patent content.

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Abstract

A multi-station vertical pay-off rack of a multi-head medium wire drawing machine comprises a rack body and a wire reversing system. A pay-off frame placing area is arranged beside the rack body; the number of the pay-off frame placing areas corresponds to the number of incoming wires of the medium wire drawing machine; any wire reversing system comprises a wire passing wheel, a steering wheel and a conversion swing rod. The rear portion of the conversion swing rod is rotationally connected to the frame body, and the rotating axis is perpendicular to the ground. The steering wheel is connected to the front portion of the conversion swing rod, and the rotating axis is parallel to the ground. The wire passing wheel is connected to the frame body and close to the rear portion of the conversion swing rod, and the rotating axis of the wire passing wheel is perpendicular to the ground. The conversion swing rod is connected with a rotation driving device; a uniform wiring area is arranged on the frame body; the wire passing wheel of any wire reversing system corresponds to one guide wheel; the path of any wire rod is from the wire passing wheel to the guide wheel through the steering wheel and then enters the uniform wiring area; two corresponding multi-grooved wheels are arranged at the tail end of the unified wiring area, the upper multi-grooved wheel and the lower multi-grooved wheel are arranged up and down, and the lower multi-grooved wheel is a wire outlet wheel of the pay-off rack.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable conductor processing, in particular to a multi-head center drawing machine multi-station vertical pay-off frame. Background Art

[0002] The pay-off stand is a commonly used auxiliary device for wire drawing machines in the production of wires and cables. According to the diameter of the wire, the wire drawing machine is divided into: large drawing machine, medium drawing machine, small drawing machine, fine wire drawing machine, micro-fine wire drawing machine, etc. The pay-off stand of the medium drawing machine is mostly a fixed pay-off stand, which can only use a single station for pay-off at a time, and the pay-off efficiency is low. A multi-head medium drawing machine can have multiple incoming wires at the same time. For the more common four-head medium drawing machine, it can feed four wires at the same time. If the existing pay-off stand is used, four units need to be placed, which takes up a lot of space. The machine must be stopped when the pay-off frame is replaced, and the production fluency is poor. There are also discussions about the pay-off stand for medium drawing machines in the prior art, for example: "A pay-off stand for medium drawing machine" with publication number CN108516408A, "A pay-off stand for medium drawing machine" with announcement number CN202736592U, and "A pay-off stand for medium drawing machine" with announcement number CN201711384U, etc. These pay-off stands are mainly improved from the aspects of adapting to the requirements of operations at different heights and anti-winding, but do not consider meeting the simultaneous wire feeding requirements of multi-head medium drawing machines. Summary of the invention

[0003] In order to meet the requirement of feeding multiple wires simultaneously in a multi-head intermediate drawing machine, the utility model proposes a multi-station vertical pay-off frame for a multi-head intermediate drawing machine, comprising a frame body and a wire reversing system installed on the frame body;

[0004] Next to the frame is the wire-laying frame placement area; the number of wire-laying frame placement areas corresponds to the number of incoming wires of the intermediate drawing machine; each wire-laying frame placement area can accommodate at least two wire-laying frames;

[0005] There are multiple wire reversing systems, and their number corresponds to the number of wires fed into the intermediate drawing machine;

[0006] For any wire reversing system: it includes a wire passing wheel, a steering wheel and a conversion swing rod; the rear part of the conversion swing rod is rotatably connected to the frame, and the rotation axis of the conversion swing rod is perpendicular to the ground; the steering wheel is connected to the front part of the conversion swing rod, and the rotation axis is parallel to the ground; the wire passing wheel is connected to the frame, and is close to the rear part of the conversion swing rod, and the rotation axis of the wire passing wheel is perpendicular to the ground; as the conversion swing rod rotates, the motion trajectory of the steering wheel is projected on the ground in a wire placing area; the conversion swing rod is connected to a rotation drive device;

[0007] There is a unified wiring area on the frame;

[0008] Each wire reversing system has a corresponding guide wheel for each wire wheel. The guide wheel is parallel to the rotation axis of the corresponding wire wheel. The guide wheel is connected to the frame and is located next to the unified wiring area. The path of any wire is from the wire wheel to the guide wheel via the steering wheel and then enters the unified wiring area. The paths of each wire in the unified wiring area are parallel to each other.

[0009] There are two multi-groove wheels at the end of the unified wiring area, the number of wheel grooves of the multi-groove wheels corresponds to the number of wire reversing systems, and the positions of the wheel grooves of the two multi-groove wheels correspond; the rotation axes of the two multi-groove wheels are parallel to the ground; the two multi-groove wheels are connected to the frame body one above and one below, the wheel groove positions of the upper multi-groove wheel correspond to each wire path in the unified wiring area, and the lower multi-groove wheel is the outlet wheel of the pay-off frame.

[0010] Specifically:

[0011] One implementation method is that the rotation drive device is a cylinder; the rear part of the conversion rocker is connected to the frame through a bearing structure; the cylinder body of the cylinder is rotationally connected to the frame, and the piston rod of the cylinder is rotationally connected to the conversion rocker.

[0012] Another implementation method is that the rotation drive device is an electric motor; the rear portion of the conversion rocker is connected to the frame through a bearing structure, the rotor of the electric motor is connected to the rotating shaft of the bearing structure, and the body of the electric motor is connected to the frame.

[0013] Each wire-laying frame position in the wire-laying frame placement area corresponds to a workstation, the stop position of the corresponding conversion rocker arm corresponds to the workstation, and the steering wheel is above the corresponding workstation.

[0014] The frame forms a rectangular parallelepiped structure; each conversion rocker is connected to the opposite side of the top surface of the frame; the unified wiring area is located on the top surface of the frame, and the path of the wire in the unified wiring area is parallel to the side connected to the conversion rocker.

[0015] Any wire reversing system has two wire passing wheels in a pair, which are located on the top surface of the frame; the line between the axes of the wire passing wheels is perpendicular to the path of the wire in the unified routing area; the guide wheel corresponding to the wire passing wheel is located on the top surface of the frame, and the routing planes of the wire passing wheel and the guide wheel coincide, and the bottom of the wheel groove of the steering wheel is on the routing plane of the wire passing wheel.

[0016] The utility model of the pay-off frame uses the wire reversing system to change the wires in the pay-off frame from vertical to horizontal, and then the guide wheel gathers the wires to a unified routing area, and finally the wires are led out through two multi-groove wheels. The rotation function of the conversion swing rod is used to realize multi-station wire feeding and improve production efficiency.

[0017] Figure 1 It is a structural schematic diagram of this embodiment;

[0018] Figure 2 yes Figure 1 Schematic diagram of the top view;

[0019] Figure 3 2 is a schematic diagram of the structure of the use state of the present embodiment;

[0020] Figure 4 yes Figure 3 Schematic diagram of the top view;

[0021] Figure 5 It is a schematic diagram of the local structure of the wire wheel.

[0022] In the figure: frame 1, wire reversing system 2, wire placing area 3, wire frame 4, wire passing wheel 5, steering wheel 6, conversion rocker 7, unified wiring area 8, guide wheel 9, wire 10, multi-groove wheel 11, cylinder body 12, cylinder piston rod 13, ladder 14. DETAILED DESCRIPTION

[0023] The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods.

[0024] refer to Figure 1 to Figure 4 A multi-head medium drawing machine multi-station vertical pay-off frame comprises a frame body 1 and a wire reversing system 2 installed on the frame body; next to the frame body is a pay-off frame placement area 3; the number of pay-off frame placement areas corresponds to the number of incoming wires of the medium drawing machine; each pay-off frame placement area accommodates at least two pay-off frames 4; there are multiple wire reversing systems, and their number corresponds to the number of incoming wires of the medium drawing machine.

[0025] In this example, the multi-head center drawing machine is a four-head center drawing machine, and each wire pay-off frame placement area accommodates two wire pay-off frames.

[0026] For any wire reversing system: it includes a wire wheel 5, a steering wheel 6 and a conversion rocker 7; the rear part of the conversion rocker is rotatably connected to the frame 1, and the rotation axis of the conversion rocker is perpendicular to the ground; the steering wheel 6 is connected to the front part of the conversion rocker, and the rotation axis is parallel to the ground; the wire wheel 5 is connected to the frame, and is close to the rear part of the conversion rocker, and the rotation axis of the wire wheel is perpendicular to the ground; as the conversion rocker rotates, the motion trajectory of the steering wheel is projected on the ground in a wire placing area; the conversion rocker is connected to a rotation drive device;

[0027] There is a unified wiring area 8 on the frame;

[0028] The wire wheel of any wire reversing system corresponds to a guide wheel 9, the guide wheel is parallel to the rotation axis of the corresponding wire wheel, the guide wheel is connected to the frame 1, and is located next to the unified wiring area 8; the path of any wire 10 is from the wire wheel to the guide wheel through the steering wheel, and then enters the unified wiring area; the paths of each wire in the unified wiring area are parallel to each other;

[0029] At the end of the unified wiring area 10, there are two multi-groove wheels 11, the number of wheel grooves of the multi-groove wheels corresponds to the number of wire reversing systems, and the positions of the wheel grooves of the two multi-groove wheels correspond; the rotation axes of the two multi-groove wheels are parallel to the ground; the two multi-groove wheels are connected to the frame body one above and one below, the wheel groove positions of the upper multi-groove wheel correspond to each wire path in the unified wiring area, and the lower multi-groove wheel is the outlet wheel of the pay-off frame.

[0030] One implementation of the rotation drive device is that the rotation drive device is a cylinder; the rear portion of the conversion rocker 7 is connected to the frame 1 through a bearing structure; the cylinder body 12 of the cylinder is rotationally connected to the frame 1, and the piston rod 13 of the cylinder is rotationally connected to the conversion rocker 7. This example is this method.

[0031] Another implementation of the rotation drive device is that the rotation drive device is an electric motor; the rear portion of the conversion rocker arm is connected to the frame through a bearing structure, the rotor of the electric motor is connected to the shaft of the bearing structure, and the body of the electric motor is connected to the frame.

[0032] Each position of the wire-laying frame 4 in the wire-laying frame placement area 3 corresponds to a workstation, and the stop position of the corresponding conversion rocker arm corresponds to the workstation, and the steering wheel is above the corresponding workstation.

[0033] The frame forms a rectangular structure; each conversion rocker 7 is connected to the opposite side of the top surface of the frame 1; the unified routing area 8 is located on the top surface of the frame, and the path of the wire 10 in the unified routing area is parallel to the side connected to the conversion rocker.

[0034] refer to Figure 5 Any wire reversing system has two wire passing wheels 5 in pairs, which are located on the top surface of the frame 1; the line between the axes of the wire passing wheels is perpendicular to the path of the wire 10 in the unified routing area 8; the guide wheel 9 corresponding to the wire passing wheel is located on the top surface of the frame, and the routing planes of the wire passing wheel and the guide wheel coincide, and the bottom of the wheel groove of the steering wheel 6 is on the routing plane of the wire passing wheel.

[0035] In order to prevent the wires in the unified wiring area from interfering with each other, a wire threading tube for passing the wires is installed in the unified wiring area.

[0036] In this example, the multi-head intermediate drawing machine is a four-head intermediate drawing machine; there are four wire-paying frame placement areas, each of which accommodates two wire-paying frames, and each wire-paying frame corresponds to a workstation; at the starting point and end point of the rotation of the conversion rocker arm, the steering wheels are respectively above the two workstations; the four conversion rockers are symmetrically connected to both sides of the frame in pairs.

[0037] In this example, a ladder is connected to one end of the frame for ease of operation.

[0038] The operation method of the prior art is that when the wire in the pay-off frame is about to run out, the operator needs to stop the machine to move the pay-off frame out, then connect the wire to the wire in the full frame, and then move the full pay-off frame to the previous position. Since the positions of multiple pay-off frames are at different distances from the wire inlet end of the intermediate drawing machine, the time when the wire in each pay-off frame runs out is different, so multiple stops are required.

[0039] After using the utility model, the double workstations can be moved horizontally, and the operator can connect the wires in the wire-paying frame that is about to be exhausted to the wires in the full frame of the wire-paying frame of another workstation in advance. Even if the wires in the wire-paying frames are exhausted at different times, there is no need to stop the machine for multiple frame changes. It only needs to turn the conversion rocker to rotate the steering wheel to another workstation position.

[0040] The utility model has a simple structure: compared with the existing more complicated wire feeding method of the multi-head medium drawing machine, the wire pay-off frame can complete the direction conversion of the wire path only through the wire reversing system, and at the same time uses the conversion rocker of the wire reversing system to realize the conversion of the wire pay-off frame workstation.

[0041] The utility model is easy to use: compared with the complicated process in the prior art, the station conversion simplifies the process operation steps.

[0042] The utility model has high production efficiency: compared with the prior art in which the machine needs to be stopped every time a frame is changed, the use of the pay-off rack can ensure smooth production while changing the frame.

Claims

1. A multi-position vertical pay-off stand for a multi-head intermediate drawing machine, comprising a frame body, characterized in that Also included is a wire reversing system mounted on the frame; Next to the frame is the wire-laying frame placement area; the number of wire-laying frame placement areas corresponds to the number of incoming wires of the intermediate drawing machine; each wire-laying frame placement area can accommodate at least two wire-laying frames; There are multiple wire reversing systems, and their number corresponds to the number of wires fed into the intermediate drawing machine; For any wire reversing system: it includes a wire passing wheel, a steering wheel and a conversion swing rod; the rear part of the conversion swing rod is rotatably connected to the frame, and the rotation axis of the conversion swing rod is perpendicular to the ground; the steering wheel is connected to the front part of the conversion swing rod, and the rotation axis is parallel to the ground; the wire passing wheel is connected to the frame, and is close to the rear part of the conversion swing rod, and the rotation axis of the wire passing wheel is perpendicular to the ground; as the conversion swing rod rotates, the motion trajectory of the steering wheel is projected on the ground in a wire placing area; the conversion swing rod is connected to a rotation drive device; There is a unified wiring area on the frame; Each wire reversing system has a corresponding guide wheel for each wire wheel. The guide wheel is parallel to the rotation axis of the corresponding wire wheel. The guide wheel is connected to the frame and is located next to the unified wiring area. The path of any wire is from the wire wheel to the guide wheel via the steering wheel and then enters the unified wiring area. The paths of each wire in the unified wiring area are parallel to each other. There are two multi-groove wheels at the end of the unified wiring area, the number of wheel grooves of the multi-groove wheels corresponds to the number of wire reversing systems, and the positions of the wheel grooves of the two multi-groove wheels correspond; the rotation axes of the two multi-groove wheels are parallel to the ground; the two multi-groove wheels are connected to the frame body one above and one below, the wheel groove positions of the upper multi-groove wheel correspond to each wire path in the unified wiring area, and the lower multi-groove wheel is the outlet wheel of the pay-off frame.

2. The multi-position vertical pay-off stand for a multi-head intermediate drawing machine according to claim 1 is characterized in that Each wire-laying frame position in the wire-laying frame placement area corresponds to a workstation, the stop position of the corresponding conversion rocker arm corresponds to the workstation, and the steering wheel is above the corresponding workstation.

3. The multi-position vertical pay-off stand for a multi-head intermediate drawing machine according to claim 1 is characterized in that The rotation driving device is a cylinder; the rear part of the conversion rocker is connected to the frame through a bearing structure; the cylinder body of the cylinder is rotationally connected to the frame, and the piston rod of the cylinder is rotationally connected to the conversion rocker.

4. The multi-position vertical pay-off stand for a multi-head intermediate drawing machine according to claim 1 is characterized in that The rotation driving device is an electric motor; the rear part of the conversion rocker is connected to the frame through a bearing structure, the rotor of the electric motor is connected to the rotating shaft of the bearing structure, and the body of the electric motor is connected to the frame.

5. The multi-position vertical pay-off stand for a multi-head intermediate drawing machine according to claim 1 is characterized in that The frame forms a rectangular parallelepiped structure; each conversion rocker is connected to the opposite side of the top surface of the frame; the unified wiring area is located on the top surface of the frame, and the path of the wire in the unified wiring area is parallel to the side connected to the conversion rocker.

6. The multi-position vertical pay-off stand for a multi-head intermediate drawing machine according to claim 1 is characterized in that Any wire reversing system has two wire passing wheels in a pair, which are located on the top surface of the frame; the line between the axes of the wire passing wheels is perpendicular to the path of the wire in the unified routing area; the guide wheel corresponding to the wire passing wheel is located on the top surface of the frame, and the routing planes of the wire passing wheel and the guide wheel coincide, and the bottom of the wheel groove of the steering wheel is on the routing plane of the wire passing wheel.

7. The multi-position vertical pay-off stand for a multi-head intermediate drawing machine according to claim 1 is characterized in that The multi-head center drawing machine is a four-head center drawing machine; there are four wire-paying frame placement areas, each of which accommodates two wire-paying frames, and each wire-paying frame corresponds to a workstation; at the starting point and end point of the rotation of the conversion rocker arm, the steering wheels are respectively above the two workstations; the four conversion rockers are symmetrically connected to the two sides of the frame in pairs.

Citation Information

Patent Citations

  • Pay-off rack of medium wire drawing machine

    CN108516408A

  • Pay-off stand of medium wire drawing machine

    CN201711384U

  • Wire releasing frame of intermediate wire drawing machine

    CN202736592U