A U-shaped wire racking mechanism for optimizing the steel wire production process

By designing a U-shaped wire mounting mechanism including a cooling system and a compression device, the problem of inability to cool down and lack of limits in the wire straightening process in the prior art is solved, effective cooling and correction of the wire is achieved, and the stability of the production process and resource utilization rate are improved.

CN222695896UActive Publication Date: 2025-04-01JINHUA XINHONGYUAN CABLE CO LTD
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Patent Information

Application Number
CN202421328811.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-04-01
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The existing wire straightening mechanism for nickel-plated steel wire production equipment does not have a wire cooling structure, which cannot be cooled during the straightening process, and there is a lack of guide devices at the inlet and outlet positions, resulting in the possible displacement of the steel wire during the production process.

Method used

A U-shaped wire frame mechanism is designed to optimize the steel wire production process, including a U-shaped frame body, connecting columns and compression device. The mechanism cools the steel wire through the cooling water inlet pipe and the cooling nozzle, and recycles the coolant through the recycling sink and the cooling recovery pipe, while limiting and correcting the steel wire using the compression device.

Benefits of technology

It realizes effective cooling of the steel wire during the wire correction and straightening process, and improves resource utilization by recycling coolant, avoiding the problem of the steel wire shifting during the production process.

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Abstract

The utility model discloses a U-shaped wire racking mechanism for optimizing a steel wire production process, comprising a U-shaped frame body, a connecting column and a clamping device, wherein the U-shaped frame body comprises a group of bottom plates and two groups of side plates, and the two groups of side plates are connected to the tops of both sides of the bottom plate, the connecting column is connected to the center position of the bottom of the bottom plate, one side of the connecting column is connected to two groups of cooling water inlet pipes, and the side of the connecting column away from the cooling water inlet pipe is connected to a cooling recovery pipe, the bottom of the connecting column is connected to a mounting plate, the top two sides of the bottom plate are respectively connected to an inlet connection block and an outlet connection block, and wire holes are arranged in the inlet connection block and the outlet connection block, the clamping device is provided with two groups, and the two groups of the clamping device are respectively arranged on one side of the two groups of side plates close to the bottom plate, can assist in the correction and straightening of the steel wire, can cool the steel wire during the correction and transmission process, and can recover the cooled coolant.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel wire production, in particular to a U-shaped wire stringing mechanism for optimizing the steel wire production process. Background Art

[0002] Steel wire is one of the four major types of steel: plate, tube, profile and wire. It is a reprocessed product made from hot-rolled wire rods by cold drawing.

[0003] The patent with application number CN202222650114.3 retrieved proposed a steel wire straightening mechanism for nickel-plated steel wire production equipment, which can straighten steel wires of different diameters, effectively improving the applicability of the straightening mechanism, and can extrude the middle part of the steel wire so that the middle part of the steel wire can be initially straightened, making the subsequent straightening effect better.

[0004] Similar to the above-mentioned steel wire straightening mechanism for nickel-plated steel wire production equipment, although it can straighten steel wires of different diameters, effectively improving the applicability of the straightening mechanism, and can extrude the middle part of the steel wire so that the middle part of the steel wire can be initially straightened, making the subsequent straightening effect better, it does not have a structure to cool the steel wire, and cannot cool the heat generated by the steel wire during the straightening process. There is no guiding device at the inlet and outlet, and the steel wire cannot be limited. The steel wire may shift during the production process.

[0005] Therefore, in view of this, the existing structure and defects are studied and improved, and a U-shaped wire racking mechanism for optimizing the steel wire production process is proposed, in order to achieve a more practical purpose. Utility Model Content

[0006] The purpose of the utility model is to provide a U-shaped wire racking mechanism for optimizing the steel wire production process, so as to solve the problem that a steel wire straightening mechanism for nickel-plated steel wire production equipment mentioned in the above background is not provided with a structure for cooling the steel wire, and is unable to cool the heat generated by the steel wire during the straightening process, and there is no guiding device at the position of the inlet and outlet, and is unable to limit the steel wire, and the steel wire may be displaced during the production process.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a U-shaped wire racking mechanism for optimizing the steel wire production process, comprising a U-shaped frame body, a connecting column and a clamping device, the U-shaped frame body comprising a group of bottom plates and two groups of side plates, and the two groups of side plates are connected to the tops of both sides of the bottom plate, the connecting column is connected to the center position of the bottom of the bottom plate, one side of the connecting column is connected to two groups of cooling water inlet pipes, and the side of the connecting column away from the cooling water inlet pipe is connected to a cooling recovery pipe, the bottom of the connecting column is connected to a mounting plate, the top sides of the bottom plate are respectively connected to an incoming line connection block and an outgoing line connection block, and wire holes are provided in the incoming line connection block and the outgoing line connection block, and two groups of the clamping devices are provided, and the two groups of the clamping devices are respectively provided on one side of the two groups of side plates close to the bottom plate.

[0008] Preferably, a recovery water tank is provided above the bottom plate, and a water outlet is provided at the center of the recovery water tank, and cooling nozzles are provided on one side of the water outlet close to the inlet connection block and the outlet connection block.

[0009] Preferably, two groups of spray connecting pipes and one group of drainage connecting pipes are arranged inside the connecting column, and the two ends of the spray connecting pipes are respectively connected to the cooling nozzle and the cooling water inlet pipe, and the two ends of the drainage connecting pipes are respectively connected to the drainage port and the cooling recovery pipe.

[0010] Preferably, the clamping device includes a connecting fixing plate and a clamping wheel, the connecting fixing plate is connected to the inner side of the side plate, and two groups of rotating wheel connecting plates are connected to the side of the connecting fixing plate away from the side plate, and the clamping wheel is connected between the two groups of rotating wheel connecting plates.

[0011] Preferably, a connecting shaft is connected between the clamping wheel and the rotating wheel connecting plate, the shortest distance between the two groups of clamping wheels is the same as the diameter of the wire hole, and the water outlet and the two groups of cooling nozzles are arranged on the symmetry axes of the two groups of clamping wheels.

[0012] Compared with the prior art, the utility model has the following beneficial effects: it can assist in the straightening of the steel wire, and can cool the steel wire during the correction and transmission process, and can recycle the cooling liquid. The specific contents are as follows:

[0013] The steel wire produced by cold drawing enters between the two sets of clamping devices on the U-frame body through the wire hole on the wire inlet connecting block and is pulled out through the wire hole on the wire outlet connecting block. The position of the steel wire is fixed by the wire inlet connecting block and the wire outlet connecting block. When the steel wire production cold drawing device is started, the steel wire is straightened at the bend by the two sets of clamping devices, and the steel wire is squeezed and straightened by two sets of clamping wheels. The coolant enters into the spray connecting pipe through the cooling water inlet pipe and is sprayed by the cooling nozzle onto the steel wire passing between the two sets of clamping devices, thereby cooling the steel wire. The coolant on the steel wire falls into the recovery water tank, enters into the sewer connecting pipe through the sewer outlet, and is discharged from the cooling recovery pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the front side of the main body of a U-shaped wire stringing mechanism for optimizing the steel wire production process of the utility model;

[0015] Figure 2 It is a schematic structural diagram of a top view of the main body of a U-shaped wire stringing mechanism for optimizing the steel wire production process of the utility model;

[0016] Figure 3 It is a structural schematic diagram of the front section of the main body of a U-shaped wire stringing mechanism for optimizing the steel wire production process of the utility model;

[0017] Figure 4 The utility model is a schematic structural diagram of the side section of the main body of a U-shaped wire stringing mechanism for optimizing the steel wire production process.

[0018] In the figure: 1. U-shaped frame body; 11. Bottom plate; 111. Recovery water tank; 112. Cooling nozzle; 113. Downspout; 12. Side plate; 2. Connecting column; 21. Cooling water inlet pipe; 211. Spraying connecting pipe; 22. Cooling recovery pipe; 221. Downspout connecting pipe; 23. Mounting plate; 3. Inlet connection block; 31. Wire hole; 4. Outlet connection block; 5. Clamping device; 51. Connecting fixing plate; 52. Rotor connecting plate; 53. Clamping wheel; 531. Connecting shaft. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figures 1 to 4The utility model provides a technical solution: a U-shaped wire racking mechanism for optimizing the steel wire production process, comprising a U-shaped frame body 1, a connecting column 2 and a clamping device 5, the U-shaped frame body 1 comprising a group of bottom plates 11 and two groups of side plates 12, and the two groups of side plates 12 are connected to the tops of both sides of the bottom plate 11, the connecting column 2 is connected to the center position of the bottom of the bottom plate 11, one side of the connecting column 2 is connected with two groups of cooling water inlet pipes 21, and the side of the connecting column 2 away from the cooling water inlet pipe 21 is connected with a cooling recovery pipe 22, the bottom of the connecting column 2 is connected with a mounting plate 23, the top sides of the bottom plate 11 are respectively connected with an incoming line connection block 3 and an outgoing line connection block 4, and the incoming line connection block 3 and the outgoing line connection block 4 are both provided with wire holes 31, and two groups of clamping devices 5 are provided, and the two groups of clamping devices 5 are respectively provided on the side of the two groups of side plates 12 close to the bottom plate 11.

[0021] The U-shaped frame body 1 is connected to the steel wire production line through the mounting plate 23 at the bottom of the connecting column 2. The cold-drawn steel wire enters between the two sets of clamping devices 5 on the U-shaped frame body 1 through the wire hole 31 on the incoming wire connecting block 3, and is pulled out from the wire hole 31 on the outgoing wire connecting block 4 after being compressed and straightened. The position of the steel wire is fixed by the incoming wire connecting block 3 and the outgoing wire connecting block 4, and the coolant enters the connecting column 2 through the cooling water inlet pipe 21, and the used coolant is discharged from the cooling recovery pipe 22.

[0022] A recovery water tank 111 is arranged above the bottom plate 11, and a water outlet 113 is arranged at the center of the recovery water tank 111, and a cooling nozzle 112 is arranged on one side of the water outlet 113 close to the inlet connection block 3 and the outlet connection block 4, and two groups of spray connection pipes 211 and a group of water outlet connection pipes 221 are arranged inside the connecting column 2, and the two ends of the spray connection pipe 211 are respectively connected to the cooling nozzle 112 and the cooling water inlet pipe 21, and the two ends of the water outlet connection pipe 221 are respectively connected to the cooling nozzle 112 and the cooling water inlet pipe 21. The water inlet 113 is connected to the cooling recovery pipe 22. A large amount of heat is generated in the cold drawing process of the steel wire, and the steel wire needs to be cooled. The coolant enters the spray connecting pipe 211 from the cooling water inlet pipe 21 and is sprayed by the cooling nozzle 112 onto the steel wire passing between the two sets of clamping devices 5, thereby cooling the steel wire. The coolant on the steel wire falls into the recovery water tank 111, enters the sewer connecting pipe 221 from the water outlet 113, and is discharged from the cooling recovery pipe 22.

[0023] The clamping device 5 includes a connecting and fixing plate 51 and a clamping wheel 53. The connecting and fixing plate 51 is connected to the inner side of the side plate 12, and two groups of rotating wheel connecting plates 52 are connected to the side of the connecting and fixing plate 51 away from the side plate 12. The clamping wheel 53 is connected between the two groups of rotating wheel connecting plates 52. A connecting shaft 531 is connected between the clamping wheel 53 and the rotating wheel connecting plate 52. The shortest spacing between the two groups of clamping wheels 53 is the same as the diameter of the wire hole 31, and the water outlet 113 and the two groups of cooling nozzles 112 are arranged on the symmetry axis of the two groups of clamping wheels 53. The clamping device 5 is connected to the side plate 12 of the U-shaped frame body 1 through the connecting and fixing plate 51. The steel wire is straightened at the bend by the two groups of clamping devices 5. The clamping wheel 53 is connected between the two groups of rotating wheel connecting plates 52 through the connecting shaft 531. The steel wire is squeezed and straightened by the two groups of clamping wheels 53.

[0024] Working principle: When using a U-shaped wire racking mechanism for optimizing the steel wire production process, first place the U-shaped rack at a suitable position on the production line, and connect the U-shaped rack body 1 to the steel wire production line through the mounting plate 23 at the bottom of the connecting column 2. The cold-drawn steel wire is passed through the wire hole 31 on the incoming connection block 3 and into between the two sets of clamping devices 5 on the U-shaped rack body 1, and is pulled out from the wire hole 31 on the outgoing connection block 4. The position of the steel wire is fixed by the incoming connection block 3 and the outgoing connection block 4. The steel wire production cold-drawing device is started, and the steel wire is straightened at the bend by the two sets of clamping devices 5, and the steel wire is squeezed and straightened by two sets of clamping wheels 53.

[0025] The steel wire is straightened at its bends by two sets of clamping devices 5, and is squeezed and straightened by two sets of clamping wheels 53. The coolant enters the spray connecting pipe 211 through the cooling water inlet pipe 21 and is sprayed by the cooling nozzle 112 onto the steel wire passing between the two sets of clamping devices 5, thereby cooling the steel wire. The coolant on the steel wire falls into the recovery water tank 111, enters the sewer connecting pipe 221 through the sewer port 113, and is discharged from the cooling recovery pipe 22.

Claims

1. A U-shaped wire racking mechanism for optimizing a steel wire production process, comprising a U-shaped rack body (1), a connecting column (2) and a clamping device (5), characterized in that: The U-shaped frame body (1) comprises a group of bottom plates (11) and two groups of side plates (12), and the two groups of side plates (12) are connected to the tops of both sides of the bottom plate (11); the connecting column (2) is connected to the center position of the bottom of the bottom plate (11); one side of the connecting column (2) is connected to two groups of cooling water inlet pipes (21), and the side of the connecting column (2) away from the cooling water inlet pipes (21) is connected to a cooling recovery pipe (22); the bottom of the connecting column (2) is connected to a mounting plate (23); both sides of the top of the bottom plate (11) are respectively connected to an incoming line connection block (3) and an outgoing line connection block (4), and both the incoming line connection block (3) and the outgoing line connection block (4) are provided with wire holes (31); and two groups of the clamping devices (5) are provided, and the two groups of the clamping devices (5) are respectively provided on one side of the two groups of side plates (12) close to the bottom plate (11).

2. The U-shaped wire stringing mechanism for optimizing the steel wire production process according to claim 1, characterized in that: A recovery water tank (111) is provided above the bottom plate (11), a water outlet (113) is provided at the center of the recovery water tank (111), and a cooling nozzle (112) is provided on one side of the water outlet (113) close to the incoming connection block (3) and the outgoing connection block (4).

3. The U-shaped wire stringing mechanism for optimizing the steel wire production process according to claim 2, characterized in that: Two groups of spray connection pipes (211) and one group of downpipe connection pipes (221) are arranged inside the connection column (2), and the two ends of the spray connection pipes (211) are respectively connected to the cooling nozzle (112) and the cooling water inlet pipe (21), while the two ends of the downpipe connection pipes (221) are respectively connected to the downpipe (113) and the cooling recovery pipe (22).

4. The U-shaped wire stringing mechanism for optimizing the steel wire production process according to claim 3, characterized in that: The clamping device (5) comprises a connecting and fixing plate (51) and a clamping wheel (53); the connecting and fixing plate (51) is connected to the inner side of the side plate (12); and two groups of rotating wheel connecting plates (52) are connected to a side of the connecting and fixing plate (51) away from the side plate (12); and the clamping wheel (53) is connected between the two groups of rotating wheel connecting plates (52).

5. The U-shaped wire stringing mechanism for optimizing the steel wire production process according to claim 4, characterized in that: A connecting shaft (531) is connected between the clamping wheel (53) and the rotating wheel connecting plate (52); the shortest distance between the two groups of clamping wheels (53) is the same as the diameter of the wire hole (31); and the water outlet (113) and the two groups of cooling nozzles (112) are arranged on the symmetry axes of the two groups of clamping wheels (53).

Citation Information

Patent Citations

  • Steel wire straightening mechanism for nickel-plated steel wire production equipment

    CN219211425U