Riveting tool for rotating shaft workpiece

By designing a rotating shaft workpiece riveting tooling including a stamper, a lifting mechanism and a pneumatic telescopic system, the bending and shaking problems of the long shaft workpiece during riveting are solved, and a more efficient and stable riveting process and higher machining accuracy are achieved.

CN222695938UActive Publication Date: 2025-04-01KENSEISHA SHANGHAI PRECISION MACHINING CO LTD
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Patent Information

Application Number
CN202420665586.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-04-01
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

When riveting a workpiece, the long-axle workpiece is prone to bending and shaking, resulting in reduced machining accuracy and poor riveting quality.

Method used

A rotating shaft workpiece riveting tooling is designed, including a stamping machine, a lifting mechanism and a pneumatic telescopic system with two punches arranged opposite to each other. Adjust the height of the workpiece by the lifting mechanism so that it faces the punch of the punch, and press the workpiece with a press strip through the pneumatic telescopic system to prevent jitter.

Benefits of technology

The work efficiency and stability of workpiece riveting is improved, the riveting quality is improved, and the long shaft is shaken and sliding during riveting is prevented, thereby improving the processing accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of workpiece processing, and in particular to a riveting tool, comprising a punching machine; further comprising a base plate, on which at least two punching machines are arranged; the punches of the two punching machines are arranged opposite to each other; a lifting mechanism is also connected to the base plate, and the lifting mechanism includes a plate that moves up and down, called a lifting platform, and the lifting platform is arranged between the two punching machines; a groove for placing a rotating shaft workpiece, called a placement groove, is also arranged on the lifting platform; the two ends of the placement groove are respectively facing the punches of the two punching machines; a pneumatic telescopic system is also connected to the base plate and is positioned higher than the lifting platform; the pneumatic telescopic system is provided with a telescopic rod that telescopes downward, and a clamping strip is arranged below the telescopic rod; the clamping strip is located above the placement groove, and the structure below the clamping strip allows the placement groove to be embedded; when the end of the long-axis workpiece is processed, the long-axis workpiece is clamped to prevent the long axis from shaking or sliding, thereby improving the processing accuracy and the quality of riveting.
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Description

Technical Field

[0001] The present application relates to the technical field of workpiece processing, and in particular to a riveting tool. Background Art

[0002] Riveting is a method of connecting workpieces in mechanical processing. Riveting can provide high-strength connections, such as connecting parts through rivets or rivet studs. This connection method is usually stronger than welding or bolting.

[0003] However, riveting generally uses a stamping machine to cold extrude and deform the workpiece material to form an inlay point with a certain tensile and shear strength. The pressure required for riveting is relatively large, but long-axis workpieces are prone to bending, and when processing the ends, long-axis jitter may occur, thereby reducing processing accuracy and easily affecting the quality of riveting. Utility Model Content

[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the name of the utility model of this application to avoid blurring the purpose of this section, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0005] In view of the problems existing in the above-mentioned prior art, the present utility model is proposed.

[0006] Riveting tooling for rotating shaft workpieces, including punching machines;

[0007] Also included is a base plate, on which at least two punches are disposed;

[0008] The punches of the two punching machines are arranged opposite to each other;

[0009] The bottom plate is also connected with a lifting mechanism, and the lifting mechanism includes a plate that moves up and down, which is called a lifting platform. The lifting platform is arranged between the two punching machines;

[0010] The lifting platform is also provided with a slot for placing the rotating shaft workpiece, which is called a placement slot;

[0011] The two ends of the placement groove are respectively facing the punches of the two punching machines;

[0012] The bottom plate is also connected to a pneumatic telescopic system located higher than the lifting platform;

[0013] The pneumatic telescopic system is provided with a telescopic rod that telescopes downward, and a pressing strip is provided below the telescopic rod;

[0014] The pressing strip is located above the placement groove, and below the pressing strip is a structure that allows the pressing strip to be embedded in the placement groove.

[0015] The above design, firstly, by setting up two punching machines with opposite punches, the two ends of the shaft workpiece can be riveted together, thereby improving the work efficiency of workpiece riveting, and pressure is applied to the two ends of the shaft workpiece at the same time to balance the pressure at both ends of the shaft, the shaft workpiece will not be pushed away during riveting, the riveting of the workpiece is stable, and the riveting quality is high, secondly, a lifting mechanism is set on the bottom plate, and the height of the shaft workpiece in the lifting platform placement slot can be adjusted so that the shaft workpiece can be directly opposite to the punch of the punching machine, thereby improving the riveting quality of the shaft workpiece, and finally, a pneumatic telescopic system is also set, and a clamping strip is used to clamp the shaft workpiece in the placement slot, and the shaft workpiece is clamped when riveting the shaft workpiece to prevent the long shaft from shaking during riveting, thereby further improving the riveting quality of the shaft workpiece.

[0016] Preferably, the bottom surface of the clamping strip is a bottom surface with an upward bulge in the middle; when the clamping strip is pressed downward, the parts of the bottom surface corresponding to the two ends of the punch are first pressed onto the shaft workpiece. By setting an arc-shaped clamping strip, the two ends of the shaft are first clamped, and then the clamping strip in the middle is used to stabilize the shaft workpiece, so that the pneumatic telescopic system first clamps the shaft workpiece and then stabilizes the workpiece.

[0017] Preferably, the lifting platform is made of stainless steel metal plate; the clamping strip is made of polyurethane resin material; the lifting platform made of stainless steel supports the workpiece more stably, the polyurethane resin can fit the workpiece better, reduce the vibration of the rotating shaft workpiece, and provide sufficient friction to prevent the workpiece from sliding during riveting, thereby improving the riveting quality of the rotating shaft workpiece.

[0018] Preferably, a metal strip is inserted into the clamping strip; the metal strip made of cast iron is inserted into the clamping strip to improve the stability of the clamping strip, and the clamping strip will not bend, so that the clamping strip can better press the workpiece, thereby improving the stability of the workpiece being pressed by the clamping strip.

[0019] Preferably, at least two screws are arranged on the bottom surface of the lifting platform; through holes are arranged on the bottom plate, the same number as the screws on the lifting platform, and the positions correspond one to one; at least two nuts are arranged on each screw, one nut is arranged above the bottom plate, and the other nut is arranged below the bottom plate; the height of the lifting platform can be adjusted by the screws and nuts, thereby adjusting the height of the rotating shaft workpiece in the placement groove, so that the two ends of the rotating shaft workpiece can face the punch of the stamping machine, thereby improving the accuracy of riveting the workpiece and the versatility of the tooling.

[0020] Preferably, at least two clamping mechanisms that press against the side surfaces of the lifting platform are arranged on the bottom plate; the clamping mechanism includes a slider that slides with the bottom plate, and a bolt that fixes the slider; the clamping mechanism is arranged on both sides of the lifting platform; the two ends of the lifting platform are pressed against each other to reduce the vibration generated by the lifting platform during the riveting process, thereby improving the riveting quality of the workpiece.

[0021] Preferably, a clamping system for clamping the workpiece connected to the rotating shaft is also provided between the punching machine and the lifting platform; the clamping system includes a mechanism for clamping the workpiece, called a clamping head; each clamping system includes at least two clamping heads, and the two clamping heads are arranged opposite to each other; by setting up the clamping system, the workpiece riveted to the rotating shaft workpiece can be clamped, so that the workpiece will not shake when it is riveted onto the rotating shaft workpiece, thereby improving the accuracy of riveting the workpiece.

[0022] Preferably, a toothed structure is provided on the side of the clamping head, and the toothed structure is provided on the opposite surfaces of the two oppositely arranged clamping heads; the opposite surfaces of the two clamping heads are connected with an elastic structure; by providing the toothed structure, it is convenient for the clamping head to clamp the workpiece riveted to the rotating shaft workpiece, preventing the workpiece from being displaced or vibrated during riveting, which affects the accuracy of riveting of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following is a brief introduction to the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0024] Figure 1 A schematic diagram of the overall structure of a shaft workpiece riveting tool according to an embodiment of the utility model;

[0025] Figure 2 A schematic diagram of the front structure of a rotating shaft workpiece riveting tool according to an embodiment of the utility model;

[0026] Figure 3 The utility model is provided in an embodiment of the present invention in the riveting tool of the rotating shaft workpiece of the schematic diagram of the top view of the structure. DETAILED DESCRIPTION

[0027] In order to make the above-mentioned purposes, features and advantages of the present invention more understandable, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0028] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0029] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general proportion, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0030] Secondly, the "one embodiment" or "embodiment" referred to herein refers to a specific feature, structure or characteristic that can be included in at least one implementation of the utility model. The "in one embodiment" that appears in different places in this specification does not refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments.

[0031] Example 1

[0032] Reference Figure 1-Figure 3 This embodiment provides a riveting tool for a rotating shaft workpiece, including a punching machine 1.

[0033] It also includes a base plate 2, on which at least two punching machines 1 are arranged; the punches of the two punching machines 1 are arranged opposite to each other; a lifting mechanism is also connected to the base plate 2, and the lifting mechanism includes a plate that moves up and down, called a lifting platform 3, and the lifting platform 3 is arranged between the two punching machines 1; the lifting platform 3 is also provided with a groove for placing the rotating shaft workpiece, called a placement groove 4; the two ends of the placement groove 4 are respectively facing the punches of the two punching machines 1; the base plate 2 is also connected to a pneumatic telescopic system 5 whose position is higher than the lifting platform; the pneumatic telescopic system 5 is provided with a telescopic rod that telescopes downward, and a clamping strip 6 is arranged below the telescopic rod; the clamping strip 6 is located above the placement groove 4, and the structure below the clamping strip 6 allows the placement groove 4 to be embedded; the punching machines 1 with two punches arranged opposite to each other can rivet the two ends of the rotating shaft workpiece together, thereby improving the work efficiency of workpiece riveting, and pressure is applied to both ends of the rotating shaft workpiece at the same time to make the shaft The pressure at both ends is balanced, and the shaft workpiece will not be pushed away during riveting. The riveting of the workpiece is stable, and the riveting quality is improved. Secondly, a lifting mechanism is set on the bottom plate 2, and the height of the shaft workpiece in the placement slot 4 of the lifting platform 3 can be adjusted so that the shaft workpiece can be directly opposite the punch of the punching machine 1, thereby improving the riveting quality of the shaft workpiece. Finally, a pneumatic telescopic system 5 is also set, and a clamping strip 6 is used to clamp the shaft workpiece in the placement slot 4. The shaft workpiece is clamped when riveting the shaft workpiece to prevent the long axis from shaking during riveting, thereby further improving the riveting quality of the shaft workpiece. The pneumatic telescopic system 5 uses a cylinder to drive the telescopic reaction to improve work efficiency quickly, and the pneumatic telescopic system 5 is convenient to adjust the pressure to prevent the workpiece from being crushed or not clamped, and the width of the clamping strip 6 is slightly larger than the width of the placement slot 4, and the length of the clamping strip 6 is slightly smaller than the length of the placement slot 4, so that the clamping strip 6 can clamp the shaft parts in the placement slot 4.

[0034] The bottom surface of the clamping strip 6 is a bottom surface with an upward bulge in the middle; by setting the arc-shaped clamping strip 6, the two ends of the shaft are first clamped, and then the clamping strip in the middle is used to stabilize the shaft workpiece, so that the pneumatic telescopic system 5 first clamps the shaft workpiece and then stabilizes the workpiece.

[0035] The lifting platform 3 is made of a metal plate made of stainless steel; the clamping strip 6 is made of a clamping strip made of polyurethane resin; the lifting platform 3 made of stainless steel supports the workpiece more stably, the polyurethane resin can better fit the workpiece, reduce the vibration of the rotating shaft workpiece, and can provide sufficient friction to prevent the workpiece from sliding during riveting, thereby improving the riveting quality of the rotating shaft workpiece.

[0036] A metal strip is also inserted in the clamping strip 6; a metal strip made of cast iron material is inserted in the clamping strip 6 to improve the stability of the clamping strip 6, and the clamping strip 6 will not bend, so that the clamping strip 6 can better press the workpiece and improve the stability of the workpiece being pressed by the clamping strip 6.

[0037] When in use, first place the rotating shaft workpiece in the placement groove 4, then adjust the height of the lifting platform 3 through the lifting mechanism, so that the riveting points at both ends of the rotating shaft workpiece are respectively opposite to the punches of the two punching machines 1 on the bottom plate 2, and then start the pneumatic telescopic system 5, and use the clamping strip 6 connected to the telescopic rod to clamp the rotating shaft workpiece in the lifting platform 3. When the clamping strip 6 is clamped, the two ends of the rotating shaft are first clamped, and then the clamping strip in the middle is used to stabilize the rotating shaft workpiece, so that the pneumatic telescopic system 5 pushes the clamping strip 6 to press the rotating shaft workpiece tighter to prevent it from sliding or vibrating, and finally start the punching machine 1 to complete the riveting of the rotating shaft workpiece, so that when the long shaft is processed at the end, the long shaft is clamped to prevent the long shaft from shaking or sliding, thereby improving the processing accuracy and the quality of riveting.

[0038] Example 2

[0039] refer to Figure 2 and Figure 3 , which is the second embodiment of the utility model, and this embodiment is based on the previous embodiment.

[0040] At least two screws 7 are arranged on the bottom surface of the lifting platform 3; through holes are arranged on the bottom plate 2, the same number as the screws 7 on the lifting platform 3, and the positions correspond one to one; each screw 7 is provided with at least two nuts 8, one nut 8 is arranged above the bottom plate 2, and the other nut 8 is arranged below the bottom plate 2; first loosen the nut 8, then adjust the position of the screw 7, adjust the height of the lifting platform 3, thereby adjusting the height of the rotating shaft workpiece in the placement slot 4, and then tighten the nut 8 to fix the lifting platform 3, so that the two ends of the rotating shaft workpiece can face the punch of the punching machine 1, thereby improving the accuracy of riveting the workpiece and improving the versatility of the tooling.

[0041] At least two clamping mechanisms are arranged on the base plate 2 to press against the side surfaces of the lifting platform 3; the clamping mechanism includes a slider 9 that slides with the base plate 2 and a bolt that fixes the slider 9; the clamping mechanism is arranged on both sides of the lifting platform 3; the two ends of the lifting platform 3 are pressed against each other to reduce the vibration of the lifting platform 3 during the riveting process and improve the riveting quality of the workpiece.

[0042] A clamping system for clamping the workpiece connected to the rotating shaft is also provided between the punching machine 1 and the lifting platform 3; the clamping system includes a mechanism for clamping the workpiece, called a clamping head 10; each clamping system includes at least two clamping heads 10, and the two clamping heads 10 are arranged opposite to each other; by setting up the clamping system, the workpiece riveted to the rotating shaft workpiece can be clamped, so that the workpiece will not shake when it is riveted onto the rotating shaft workpiece, thereby improving the accuracy of riveting the workpiece.

[0043] A toothed structure is provided on the side of the clamping head 10, and the toothed structure is provided on the opposite surfaces of the two relatively arranged clamping heads 10; the opposite surfaces of the two clamping heads 10 are connected and provided with an elastic structure; by providing the toothed structure, it is convenient for the clamping head 10 to clamp the workpiece riveted to the rotating shaft workpiece, and prevent the workpiece from being displaced or vibrated during riveting, which affects the accuracy of the riveting of the workpiece.

[0044] When in use, first place the workpiece in the placement slot 4 in the lifting platform 3, then adjust the screw 7 and nut 8 at the bottom of the lifting platform 3, and adjust the height so that the two ends of the rotating shaft workpiece that need to be riveted are facing the two punches respectively, and then tighten the nuts 8 at the upper and lower ends of the bottom plate 2 to fix the lifting platform 3, and then press the slider 9 in the clamping mechanism against the side of the lifting platform 3, and then tighten the bolts, and then match the workpiece riveted to the rotating shaft workpiece with the rotating shaft workpiece and clamp it with the clamping head 10, and then use the pneumatic telescopic system 5 to push the clamping strip 6 to clamp the rotating shaft workpiece, completing the clamping of the workpiece to facilitate subsequent riveting work, so that when the rotating shaft workpiece is clamped, it is prevented from shaking or swaying during the riveting process, and the riveting quality of the workpiece is improved.

[0045] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and ratio of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), installation arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and is not only structurally equivalent but also an equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.

[0046] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0047] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0048] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A riveting tool for a rotating shaft workpiece, including a punching machine, characterized in that: Also included is a base plate, on which at least two punches are disposed; The punches of the two punching machines are arranged opposite to each other; The bottom plate is also connected with a lifting mechanism, and the lifting mechanism includes a plate that moves up and down, which is called a lifting platform. The lifting platform is arranged between the two punching machines; The lifting platform is also provided with a slot for placing the rotating shaft workpiece, which is called a placement slot; The two ends of the placement groove are respectively facing the punches of the two punching machines; The bottom plate is also connected to a pneumatic telescopic system located higher than the lifting platform; The pneumatic telescopic system is provided with a telescopic rod that telescopes downward, and a pressing strip is provided below the telescopic rod; The pressing strip is located above the placement groove, and below the pressing strip is a structure that allows the pressing strip to be embedded in the placement groove.

2. The riveting tool for rotating shaft workpiece according to claim 1, characterized in that: The bottom surface of the compression strip is a bottom surface with a middle portion bulging upward.

3. The riveting tool for rotating shaft workpiece according to claim 2, characterized in that: The lifting platform is made of a metal plate made of stainless steel; The compression strip is made of polyurethane resin material.

4. The riveting tool for rotating shaft workpiece according to claim 3, characterized in that: The compression strips are also interspersed with metal strips.

5. The riveting tool for rotating shaft workpiece according to claim 4, characterized in that: At least two screws are arranged on the bottom surface of the lifting platform; The bottom plate is provided with through holes having the same number as the screws on the lifting platform, and the positions thereof correspond one to one; At least two nuts are arranged on each of the screw rods, one nut is arranged above the bottom plate, and the other nut is arranged below the bottom plate.

6. The riveting tool for rotating shaft workpiece according to claim 5, characterized in that: At least two tightening mechanisms are arranged in an array on the bottom plate; The tightening mechanism is arranged at both ends of the lifting platform; The pressing mechanism comprises a sliding block which is slidably matched with the bottom plate, and a bolt which fixes the sliding block.

7. The riveting tool for a rotating shaft workpiece according to any one of claims 1 to 6, characterized in that: A clamping system is also provided between the punching machine and the lifting platform; The clamping system includes a mechanism for clamping the workpiece, called a clamping head; Each clamping system comprises at least two clamping heads, and the two clamping heads are arranged opposite to each other.

8. The riveting tool for rotating shaft workpiece according to claim 7, characterized in that: The side of the clamping head is provided with a toothed structure, and the toothed structure is provided on the opposite surfaces of the two oppositely arranged clamping heads; The opposite surfaces of the two clamping heads are both connected with elastic structures.