Auxiliary stabilization equipment for lead-free tin bar mold opening
By designing an auxiliary stabilization equipment for mold opening of lead-free tin strip molds, the problem of tin strips slipping during mold opening is solved by using the cooperation of hydraulic cylinders, baffles, support frames and other components, the problem of tin strips slipping down during mold opening is achieved, and the stable lifting and cutting effect of tin strips is achieved, making it easier to remove the molded lead-free tin strips.
Patent Information
- Application Number
- CN202421427994.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-20
AI Technical Summary
During the mold opening process of the tin bar, the contact area between the tie rod and the tin bar is small, the tin bar may slide off the tie rod, making it difficult to maintain one end inclined upward, affecting the cutting effect.
An auxiliary stabilization device for mold opening of lead-free tin strip mold is designed. Through the mold body, pull rod, first hydraulic cylinder, baffle, connecting column, inclined plate, support frame, roller and other components provided with each other, ensuring that one end of the tin strip can be stably lifted, and through the cooperation of the second hydraulic cylinder, support plate, pull rod, shaft sleeve and support rod, the movement of the support plate and pull rod is restricted, avoiding shaking, and achieving stable mold opening.
The problem of tin strips slipping during mold opening is effectively avoided, so that the tin strips can maintain one end of the tilt upward, improve the cutting effect, facilitate staff to remove the molded lead-free tin strips, and achieve stable mold opening of lead-free tin strips.
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Figure CN222696000U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of lead-free tin bars, in particular to an auxiliary stabilizing device for opening a lead-free tin bar mold. Background Art
[0002] Tin bar is a strip of solder material, which is cast from molten tin. At present, the casting process of tin bar is mainly completed by cooling the mold body of tin bar. Lead-free tin bar refers to a tin alloy product that does not contain lead and other harmful metal elements, and does not use lead metal in the production process. Lead-free tin bar is widely used in electronics, life sciences, food, medicine, cosmetics and other industries, especially suitable for various wave soldering and manual soldering with high quality requirements.
[0003] After searching, it was found that there were problems in the process of opening the mold for the tin bar in the prior art. Since the tin bar is generally opened by the pull rod method, that is, the pull rod is used to push one end of the tin bar upward, and the contact area between the pull rod and the tin bar is small, the tin bar may slide off the pull rod after the pull rod pushes one end of the tin bar upward, and it is difficult to keep one end tilted upward, affecting the blanking effect. Therefore, based on the above search and combined with the prior art, the utility model provides an auxiliary stabilizing device for opening the lead-free tin bar mold Utility Model Content
[0004] The utility model aims to provide an auxiliary stabilizing device for opening a lead-free solder bar mold, so as to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A stabilizing auxiliary device for opening a lead-free tin bar mold comprises a base plate, a cooling box for cooling the tin bar is fixedly mounted on the top surface of the base plate, the cooling box is used to store water used to cool the lead-free tin bar, a plurality of pull rods for ejecting the lead-free tin bar are arranged on the bottom surface of the base plate, a mold body is mounted on the top surface of the cooling box, a sealing sleeve is arranged between the cooling box and the mold body, a plurality of forming grooves for casting the lead-free tin bar are arranged on the top surface of the mold body, a connecting hole is arranged on the inner bottom surface of the forming groove, a feeding mechanism for assisting the feeding of the lead-free tin bar is arranged on the top surface of the base plate, and a stabilizing mold opening mechanism for stabilizing the mold opening is arranged on the bottom surface of the base plate.
[0007] Furthermore, the unloading mechanism includes a baffle, a plurality of inclined plates are installed on one side of the baffle, a plurality of fixed blocks are fixedly installed on the top surface of the mold body, the top surface of the fixed block is rotatably connected to a connecting frame, two supporting frames are fixedly installed on one side of the connecting frame, the interior of the supporting frame is rotatably connected to a roller, two fixed frames are installed on one side of the base plate, and a first hydraulic cylinder for driving the baffle to move is fixedly installed on the top surface of the fixed frame.
[0008] Furthermore, a connecting ring is fixedly installed on the bottom surface of the baffle, a limiting rod for limiting the movement of the connecting ring is fixedly installed on one side of the cooling box, and the connecting ring is slidably connected to the limiting rod.
[0009] Furthermore, the stable mold opening mechanism includes a mounting frame, the interior of the mounting frame is slidably connected to a support plate, two support rods for limiting the movement of the support plate are fixedly installed inside the mounting frame, the support plate is slidably connected to the support rods, the bottom surface of the pull rod is fixedly connected to the top surface of the support plate, and one end of the pull rod passes through the cooling box and extends to the interior of the connecting hole.
[0010] Furthermore, two connecting pipes are fixedly installed on one side of the cooling box, and flanges for connecting with external pipelines are fixedly sleeved on the outer circumferential wall of the connecting pipes, and two partitions are fixedly installed inside the cooling box.
[0011] Furthermore, a plurality of heat-conducting plates for heat conduction are fixedly mounted on one side of the cooling box, a positioning plate is fixedly mounted on the top surface of the base plate, and a plurality of fans are rotatably connected to one side of the positioning plate.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. Through the cooperation of the mold body and the pull rod, one end of the lead-free tin bar can be lifted up, and through the cooperation of the first hydraulic cylinder, baffle, connecting column, inclined plate, support frame, roller, fixed block, connecting column and connecting frame, the rear end of the lead-free tin bar can be clamped to prevent the lead-free tin bar from slipping off the pull rod due to the small contact area between the pull rod and the lead-free tin bar when the lead-free tin bar is discharged by the pull rod, so that the lead-free tin bar can keep one end of the lead-free tin bar tilted upward, so as to achieve the unloading effect of the lead-free tin bar, which is convenient for the staff to remove the formed lead-free tin bar.
[0014] 2. By cooperating with each other through the mold body, the second hydraulic cylinder, the support plate, the pull rod, the shaft sleeve and the support rod, the movement of the support plate and the pull rod can be restricted to prevent the support plate and the pull rod from shaking during the upward movement. The pull rod moves upward through the connecting hole to eject the lead-free tin bar formed inside the forming groove on the mold body, thereby achieving a stable mold opening effect for the lead-free tin bar. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0016] Figure 2 This is a schematic diagram of the connecting pipe structure of the utility model;
[0017] Figure 3 for Figure 2 Schematic diagram of the local structure of A;
[0018] Figure 4 This is a schematic diagram of the mold body structure of the utility model;
[0019] Figure 5 It is a schematic diagram of the connecting shaft structure of the utility model.
[0020] In the figure: 1. base plate; 2. cooling box; 3. mold body; 4. molding groove; 5. unloading mechanism; 6. stable mold opening mechanism; 7. heat conduction plate; 8. positioning plate; 9. fan; 10. mounting frame; 11. fixing block; 12. connecting frame; 13. connecting pipe; 14. flange; 15. connecting hole; 16. pull rod; 17. fixing frame; 18. first hydraulic cylinder; 19. limiting rod; 20. connecting ring; 21. connecting plate; 22. baffle; 23. mounting column; 24. supporting frame; 25. roller; 26. inclined plate; 27. connecting column; 28. second hydraulic cylinder; 29. supporting plate; 30. connecting shaft; 31. supporting rod; 32. bushing; 33. partition; 34. sealing sleeve. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Example 1: Please refer to Figure 1 to Figure 5, an auxiliary stabilizing device for opening a lead-free tin bar mold, comprising a substrate 1, a cooling box 2 for cooling the tin bar is fixedly installed on the top surface of the substrate 1, the cooling box 2 is used to store water used to cool the lead-free tin bar, a plurality of pull rods 16 for ejecting the lead-free tin bar are arranged on the bottom surface of the substrate 1, a rectangular hole is opened on the top surface of the substrate 1, the cooling box 2 is fixedly installed inside the rectangular hole, a mold body 3 is installed on the top surface of the cooling box 2 by bolts, a sealing sleeve 34 is arranged between the cooling box 2 and the mold body 3, the bolts on the mold body 3 penetrate the mold body 3 and the sealing sleeve 34 and are threadedly connected with the threaded groove on the cooling box 2, the sealing sleeve 34 can improve the sealing between the cooling box 2 and the mold body 3, a plurality of molding grooves 4 for casting the lead-free tin bar are opened on the top surface of the mold body 3, a connecting hole 15 is opened on the inner bottom surface of the molding groove 4, a feeding mechanism 5 for assisting the feeding of the lead-free tin bar is arranged on the top surface of the substrate 1, and a stable mold opening mechanism 6 for stable mold opening is arranged on the bottom surface of the substrate 1;
[0023] The unloading mechanism 5 includes a baffle 22, which is arranged on the top surface of the substrate 1, and a plurality of inclined plates 26 are installed on one side of the baffle 22, and a plurality of connecting columns 27 are fixedly installed on one side of the baffle 22, and one end of the connecting column 27 is fixedly connected to one side of the inclined plate 26. A plurality of fixed blocks 11 are fixedly installed on the top surface of the mold body 3, and a connecting frame 12 is rotatably connected to the top surface of the fixed block 11, and a mounting column 23 is fixedly installed on the top surface of the fixed block 11, and the connecting frame 12 is rotatably connected to the mounting column 23, and two supporting frames 24 are fixedly installed on one side of the connecting frame 12, and a roller 25 is rotatably connected inside the supporting frame 24, and a connecting shaft 30 is fixedly installed on the top and bottom surfaces of the roller 25, and as the inclined plate 26 moves forward, the roller 25 in the rear supporting frame 24 will roll along the inclined surface of the inclined plate 26;
[0024] The inner top surface and the inner bottom surface of the support frame 24 are both provided with circular grooves, the outer circular wall surface of the connecting shaft 30 is rotatably connected to the inner circular wall surface of the circular groove, two fixing frames 17 are installed on one side of the base plate 1 by bolts, and the top surface of the fixing frame 17 is fixedly installed with a first hydraulic cylinder 18 for driving the baffle 22 to move, and the fixing frame 17 can support the first hydraulic cylinder 18, and one end of the telescopic shaft of the first hydraulic cylinder 18 is fixedly connected to one side of the baffle 22, and the top surface of the base plate 1 is fixedly installed with a PLC controller, and the first hydraulic cylinder 18 is electrically connected to the PLC controller;
[0025] Through the set mold body 3, the staff pours the tin liquid into the inside of the molding groove 4 on the mold body 3 to make a lead-free tin bar. After the lead-free tin bar is formed inside the molding groove 4, the staff uses the pull rod 16 to lift one end of the lead-free tin bar. At the same time, the staff starts the first hydraulic cylinder 18, and the telescopic shaft of the first hydraulic cylinder 18 moves forward to drive the baffle 22 to move forward, and the baffle 22 moves forward to drive the connecting column 27 to move forward, and the connecting column 27 moves forward to drive the inclined plate 26 to move forward. The inclined plate 26 moves forward until it contacts the rollers 25 in the two rear support frames 24 and continues to move forward, so that the rollers 25 in the rear support frame 24 roll outward along the inclined surface of the inclined plate 26 while making the connecting shaft 3 0 rotates in the circular groove in the support frame 24, and the roller 25 in the rear support frame 24 rolls outward along the inclined surface of the inclined plate 26, so that the rear half of the connecting frame 12 rotates outward around the mounting column 23 on the fixed block 11, and at the same time, the front half of the connecting frame 12 drives the front support frame 24 to rotate inward until the roller 25 on the support frame 24 abuts against both sides of the lead-free tin bar, thereby clamping the rear end of the lead-free tin bar, preventing the lead-free tin bar from slipping off the pull rod 16 due to the small contact area between the pull rod 16 and the lead-free tin bar when the pull rod 16 is used to discharge the lead-free tin bar, so that the lead-free tin bar can keep one end of the lead-free tin bar tilted upward, so as to achieve the unloading effect of the lead-free tin bar, and facilitate the staff to remove the formed lead-free tin bar;
[0026] A connecting ring 20 is fixedly installed on the bottom surface of the baffle 22, a limiting rod 19 for limiting the movement of the connecting ring 20 is fixedly installed on one side of the cooling box 2, the connecting ring 20 is slidably connected to the limiting rod 19, a connecting plate 21 is fixedly installed on the bottom surface of the baffle 22, and the bottom surface of the connecting plate 21 is fixedly connected to the outer circumferential wall surface of the connecting ring 20;
[0027] By setting the baffle 22, the baffle 22 moves forward to drive the connecting plate 21 to move forward, and the connecting plate 21 moves forward to drive the connecting ring 20 to move forward along the limiting rod 19. The limiting rod 19, the connecting ring 20 and the connecting plate 21 cooperate to limit the movement of the baffle 22.
[0028] Example 2: Please refer to Figure 1 to Figure 4 , an auxiliary stabilizing device for opening a lead-free tin bar mold, which is different from Example 1 in that a stable mold opening mechanism 6 includes a mounting frame 10, which is fixedly mounted on the bottom surface of a substrate 1, and a support plate 29 is slidably connected inside the mounting frame 10, and two support rods 31 for limiting the movement of the support plate 29 are fixedly mounted inside the mounting frame 10, and the support plate 29 is slidably connected to the support rod 31, and two shaft sleeves 32 are fixedly mounted on the top surface of the support plate 29, and the outer circular wall surface of the support rod 31 is movably sleeved with the inner circular wall surface of the shaft sleeve 32, and the bottom surface of the pull rod 16 is fixedly connected to the top surface of the support plate 29, and one end of the pull rod 16 passes through the cooling box 2 and extends to the inside of the connecting hole 15;
[0029] After the tin liquid is formed inside the forming groove 4 on the mold body 3 through the set mold body 3, the staff starts the second hydraulic cylinder 28, and the telescopic shaft of the second hydraulic cylinder 28 moves upward to drive the support plate 29 to move upward, and the support plate 29 moves upward to drive multiple tie rods 16 to move upward, and the support plate 29 moves upward to also make the support plate 29 move upward along the support rod 31 through the shaft sleeve 32. The support rod 31 and the shaft sleeve 32 can cooperate to limit the movement of the support plate 29 and the tie rod 16, so as to prevent the support plate 29 and the tie rod 16 from shaking during the upward movement. The tie rod 16 moves upward through the connecting hole 15 to eject the lead-free tin bar formed inside the forming groove 4 on the mold body 3, so as to achieve a stable mold opening effect for the lead-free tin bar;
[0030] Two connecting pipes 13 are fixedly installed on one side of the cooling box 2. The connecting pipe 13 on the left side is used for water inlet, and the connecting pipe 13 on the right side is used for water outlet. The outer circumferential wall surface of the connecting pipe 13 is fixedly sleeved with a flange 14 for connecting with an external pipe. The flange 14 connects the external pipe and the connecting pipe 13. Two partitions 33 are fixedly installed inside the cooling box 2. The two partitions 33 can block the water inside the cooling box 2, so that the water used for cooling inside the cooling box 2 is in the area between the two partitions 33, preventing the pull rod 16 from contacting with water.
[0031] Through the flange 14, the staff connects the external pipeline with the two connecting pipes 13 through the flange 14, and the water enters the interior of the cooling box 2 through the external pipeline and the connecting pipe 13 on the right. At this time, the bottom surface of the mold body 3 is in the water, so as to cool the tin liquid. At the same time, the water inside the cooling box 2 will be discharged through the connecting pipe 13 on the left, so that the water inside the cooling box 2 for cooling the tin liquid is continuously circulated, so as to cool and shape the lead-free tin bar;
[0032] Several heat-conducting plates 7 for heat conduction are fixedly installed on one side of the cooling box 2, and a positioning plate 8 is fixedly installed on the top surface of the substrate 1. Several fans 9 are rotatably connected to one side of the positioning plate 8. The fan 9 is electrically connected to the PLC controller. Through the cooling box 2, the temperature of the water inside the cooling box 2 will rise when cooling the tin liquid. The heat in the water will be transferred to the multiple heat-conducting plates 7. The staff starts the fan 9, and the fan 9 rotates to generate airflow. The airflow blows through the multiple heat-conducting plates 7 to take away the heat on the heat-conducting plates 7, thereby reducing the water temperature inside the cooling box 2.
[0033] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.
Claims
1. An auxiliary stabilizing device for opening a lead-free solder bar mold, comprising a substrate (1), characterized in that: A cooling box (2) for cooling the tin bars is fixedly mounted on the top surface of the substrate (1), and the cooling box (2) is used to store water used to cool the lead-free tin bars. A plurality of pull rods (16) for ejecting the lead-free tin bars are arranged on the bottom surface of the substrate (1). A mold body (3) is mounted on the top surface of the cooling box (2), and a sealing sleeve (34) is arranged between the cooling box (2) and the mold body (3). A plurality of molding grooves (4) for casting the lead-free tin bars are provided on the top surface of the mold body (3), and a connecting hole (15) is provided on the inner bottom surface of the molding groove (4). A feeding mechanism (5) for assisting the feeding of the lead-free tin bars is provided on the top surface of the substrate (1), and a stable mold opening mechanism (6) for stable mold opening is provided on the bottom surface of the substrate (1).
2. The auxiliary stabilizing device for opening a lead-free solder bar mold according to claim 1, characterized in that: The unloading mechanism (5) comprises a baffle (22), a plurality of inclined plates (26) are installed on one side of the baffle (22), a plurality of fixed blocks (11) are fixedly installed on the top surface of the mold body (3), the top surface of the fixed block (11) is rotatably connected to a connecting frame (12), two support frames (24) are fixedly installed on one side of the connecting frame (12), the interior of the support frame (24) is rotatably connected to a roller (25), two fixed frames (17) are installed on one side of the base plate (1), and a first hydraulic cylinder (18) for driving the baffle (22) to move is fixedly installed on the top surface of the fixed frame (17).
3. The auxiliary stabilizing device for opening a lead-free solder bar mold according to claim 2, characterized in that: A connecting ring (20) is fixedly mounted on the bottom surface of the baffle (22), a limiting rod (19) for limiting the movement of the connecting ring (20) is fixedly mounted on one side of the cooling box (2), and the connecting ring (20) is slidably connected to the limiting rod (19).
4. The auxiliary stabilizing device for opening a lead-free solder bar mold according to claim 1, characterized in that: The stable mold opening mechanism (6) includes a mounting frame (10), the interior of the mounting frame (10) is slidably connected to a support plate (29), the interior of the mounting frame (10) is fixedly installed with two support rods (31) for limiting the movement of the support plate (29), the support plate (29) is slidably connected to the support rods (31), the bottom surface of the pull rod (16) is fixedly connected to the top surface of the support plate (29), and one end of the pull rod (16) passes through the cooling box (2) and extends to the interior of the connecting hole (15).
5. The auxiliary stabilizing device for opening a lead-free solder bar mold according to claim 1, characterized in that: Two connecting pipes (13) are fixedly installed on one side of the cooling box (2), and a flange (14) for connecting to an external pipeline is fixedly sleeved on the outer circular wall surface of the connecting pipe (13), and two partitions (33) are fixedly installed inside the cooling box (2).
6. The auxiliary stabilizing device for opening a lead-free solder bar mold according to claim 1, characterized in that: A plurality of heat-conducting plates (7) for heat conduction are fixedly mounted on one side of the cooling box (2), a positioning plate (8) is fixedly mounted on the top surface of the base plate (1), and a plurality of fans (9) are rotatably connected to one side of the positioning plate (8).