Slag flushing device
By designing a slag-brushing device that utilizes cylinders and punch sets, the problem of automatic removal of slag-blocks in aluminum casting production is solved, and automated production is achieved, labor saving, efficiency improvement and safety is ensured.
Patent Information
- Application Number
- CN202420228909.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-31
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-01-31
AI Technical Summary
In the aluminum casting process of automotive parts, the prior art cannot realize the automatic removal of slag bags, resulting in low production efficiency, high labor intensity and safety hazards.
A slag-pulling package device is designed, using the combination of cylinder, cylinder connecting block, guide optical axis, linear bearing and buffer spring to move aluminum cast parts to the device through a robot. The cylinder operation drives the punch group to automatically flush the slag-pulling package.
It realizes automatic removal of slag bags, saves labor, reduces costs, improves production efficiency, and ensures the safety of workers.
Smart Images
Figure CN222696003U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slag ladle flushing devices, in particular to a slag ladle flushing device. Background Art
[0002] With the development of society, cars have long become the first means of transportation that people consider, and the demand is gradually increasing. As a result, the processing industry of auto parts is also facing greater challenges. Due to the increase in demand and the improvement of people's requirements, in the production process of auto parts, it is necessary not only to improve production efficiency but also to ensure better quality. For the aluminum casting industry that produces auto parts, the slag bags of aluminum casting parts need to be knocked off by people with hammers, which cannot realize automated production, and frequent operations cause numbness and pain in the arms of personnel, which is harmful to the body.
[0003] Therefore, the present invention proposes a slag flushing device, which uses a robot to place a mobile mold of an aluminum casting component on the slag flushing device tooling, and automatically flushes out the slag on the aluminum casting component without human operation, thereby saving labor, saving costs, improving work efficiency, and ensuring the safety of staff. Utility Model Content
[0004] The utility model aims to provide a slag bag punching device, comprising a main frame, the front end of the workbench above the main frame is connected to the tooling bracket through a tooling bracket fixing block, the tooling bracket is connected to the tooling through a tooling positioning piece above the tooling bracket, and the workbenches of the main frame on both sides of the tooling bracket are respectively provided with detection brackets, a top plate is arranged on the top of the main frame, a cylinder is arranged at the center position above the top plate, a cylinder connecting head is arranged below the cylinder, a cylinder connecting block is arranged at the rear end of the cylinder connecting head, a punch fixing plate is arranged below the cylinder connecting head, guide light axes are arranged at the four corners of the top of the punch fixing plate, the guide light axis passes through the top plate above, a buffer spring is sleeved on the outer side of the guide light axis located above the top plate, a limiting block is arranged on the top of the guide light axis, a punch group fixing bracket is arranged below the punch fixing plate, a punch group is arranged on the punch group fixing bracket, a distribution box is arranged at the rear end above the workbench of the main frame, and a cylinder solenoid valve and an air source filter pressure reducing valve are respectively arranged at the upper and lower ends of one side of the distribution box.
[0005] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0006] The utility model is provided with a cylinder, a cylinder connecting block, a guide light axis, a linear bearing and a buffer spring. The operation of the cylinder drives the cylinder connecting block downward, and the cylinder connecting block drives the punch fixing plate downward. The punch fixing plate drives the four guide light axes to make linear motion in the linear bearing while the punch fixing plate moves downward, so that the buffer spring 13 can perform buffering, so that it can play a buffering role during stamping, and the punch fixing plate drives the punch group downward to flush out the slag bag on the aluminum casting parts. It can be automatically operated, saves labor, saves costs, improves work efficiency, and ensures the safety of staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0007] Figure 1 The utility model is a three-dimensional Figure 1 ;
[0008] Figure 2 The utility model is a three-dimensional Figure 2 ;
[0009] Figure 3 It is a front view of the utility model;
[0010] Figure 4 It is a side view of the utility model.
[0011] The reference numerals and names in the figures are as follows:
[0012] 1-main frame; 2-tooling bracket fastening block; 3-tooling positioning; 4-tooling; 5-detection bracket; 6-punch group; 7-punch group fixing bracket; 8-punch fixing plate; 9-cylinder connecting block; 10-cylinder connecting head; 11-top plate; 12-linear bearing; 13-buffer spring; 14-guide light axis; 15-limit block; 16-cylinder; 17-tooling bracket; 18-distribution box; 19-air source filter pressure reducing valve; 20-cylinder solenoid valve; 21 main frame guard plate: 22-fixed foot. DETAILED DESCRIPTION
[0013] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0014] As attached Figure 1-4As shown, the slag ladle device provided by the utility model comprises a main frame 1, the front end of the workbench above the main frame 1 is connected to the tooling bracket 17 through a tooling bracket fixing block 2, the tooling bracket 17 is connected to the tooling 4 through a tooling positioning piece 3, and the workbench of the main frame 1 on both sides of the tooling bracket 17 is respectively provided with a detection bracket 5, a top plate 11 is provided on the top of the main frame 1, a cylinder 16 is provided at the center position above the top plate 11, a cylinder connector 10 is provided below the cylinder 16, a cylinder connector block 9 is provided at the rear end of the cylinder connector 10, and a cylinder connector 10 is provided below the cylinder connector 10. There is a punch fixing plate 8, and guide light axes 14 are arranged at the four corners of the top of the punch fixing plate 8. The top of the guide light axis 14 passes through the top plate 11. The guide light axis 14 is located above the top plate 11 and is sleeved with a buffer spring 13 on the outside. A limit block 15 is arranged on the top of the guide light axis 14. A punch group fixing bracket 7 is arranged below the punch fixing plate 8, and a punch group 6 is arranged on the punch group fixing bracket 7. A distribution box 18 is arranged at the rear end above the workbench of the main frame 1, and a cylinder solenoid valve 20 and an air source filter pressure reducing valve 19 are respectively arranged at the upper and lower ends of one side of the distribution box 18.
[0015] Specifically, a linear bearing 12 is disposed below the top plate 11 , and the guide light axis 14 passes through the linear bearing 12 and the top plate 11 in sequence from bottom to top.
[0016] Specifically, the distribution box 18 is electrically connected to the punch group 6 and the cylinder 16 respectively.
[0017] Specifically, the cylinder solenoid valve 20 and the air source filter pressure reducing valve 19 are connected through an air pipe, and the cylinder solenoid valve 20 is connected to the cylinder 16.
[0018] Specifically, a plurality of main frame guard plates 21 are provided on the main frame 1 .
[0019] Specifically, fixed feet 22 are respectively provided at the four corners of the bottom of the main frame 1 .
[0020] Working principle: Use a robot to place the mobile mold of the aluminum casting component on the tooling 4 of the slag bag flushing device, start the cylinder 16, the cylinder 16 drives the cylinder connecting head 10 downward, the cylinder connecting head 10 drives the punch fixing plate 8 downward, and the punch fixing plate drives the four guide light axes 14 to make linear motion in the linear bearing 12, so that the buffer spring 13 can buffer, and the punch fixing plate 8 drives the punch group 6 downward to flush the slag bag on the aluminum casting component. It can be operated automatically, saves labor, saves costs, improves work efficiency, and ensures the safety of staff.
[0021] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
Claims
1. A slag ladle flushing device, comprising a main frame (1) and a tooling support (17), characterized in that: The front end of the workbench above the main frame (1) is connected to the tooling bracket (17) through a tooling bracket fixing block (2), and the tooling bracket (17) is connected to the tooling (4) through a tooling positioning piece (3). The workbench of the main frame (1) on both sides of the tooling bracket (17) is respectively provided with a detection bracket (5), the top of the main frame (1) is provided with a top plate (11), a cylinder (16) is provided at the center position above the top plate (11), a cylinder connecting head (10) is provided below the cylinder (16), a cylinder connecting block (9) is provided at the rear end of the cylinder connecting head (10), and a punch fixing plate (8) is provided below the cylinder connecting head (10). A guide light axis (14) is arranged at each of the four corners of the top of the punch fixing plate (8), the top of the guide light axis (14) passes through the top plate (11), a buffer spring (13) is sleeved on the outside of the guide light axis (14) located above the top plate (11), a limit block (15) is arranged on the top of the guide light axis (14), a punch group fixing bracket (7) is arranged below the punch fixing plate (8), a punch group (6) is arranged on the punch group fixing bracket (7), a distribution box (18) is arranged at the upper rear end of the workbench of the main frame (1), and a cylinder solenoid valve (20) and an air source filter pressure reducing valve (19) are respectively arranged at the upper and lower ends of one side of the distribution box (18).
2. The slag flushing device according to claim 1, characterized in that: A linear bearing (12) is arranged below the top plate (11), and the guide light axis (14) passes through the linear bearing (12) and the top plate (11) in sequence from bottom to top.
3. The slag flushing device according to claim 1, characterized in that: The distribution box (18) is electrically connected to the punch group (6) and the cylinder (16) respectively.
4. The slag flushing device according to claim 1, characterized in that: The cylinder solenoid valve (20) and the air source filter pressure reducing valve (19) are connected via an air pipe, and the cylinder solenoid valve (20) is connected to the cylinder (16).
5. The slag flushing device according to claim 1, characterized in that: The main frame (1) is provided with a plurality of main frame guard plates (21).
6. The slag flushing device according to claim 1, characterized in that: Fixed feet (22) are respectively provided at the four corners of the bottom of the main frame (1).