A flash cutting device for automobile dust cover

By designing a vehicle dust cover flash cutting device including a shell, cutting drive assembly, cutting execution board and positioning bearing plate, the traditional manual cutting efficiency is solved and the problem of insufficiency and difficulty in ensuring accuracy is difficult to ensure, efficient and accurate automatic and manual cutting is achieved, adapting to diverse needs, and simplifying the finished product processing process.

CN222697709UActive Publication Date: 2025-04-01JINAN GUOXIANG PLASTIC PROD CO LTD
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Patent Information

Application Number
CN202420944738.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-05
Publication Date
2025-04-01
Estimated Expiration
2034-05-05

AI Technical Summary

Technical Problem

The traditional automotive dust cover flash cutting method relies on manual operation, which is inefficient, difficult to guarantee accuracy, and poses a burden to the workers' bodies, posing a safety hazard. The cutting equipment of some rubber products has complex structure, cumbersome operation, and high skills requirements, which is not conducive to the promotion of large-scale production and automated production lines.

Method used

A vehicle dust cover flash cutting device is designed, including a housing, a cutting drive assembly, a cutting actuator and a positioning bearing plate. The device adopts two types of cutting methods: automatic and manual cutting is achieved through the drive motor and eccentric wheel, and manual cutting is achieved through the shaker and drive shaft. The tool head and positioning bearing plate in the device can be replaced to adapt to different specifications of automotive dust covers.

Benefits of technology

It improves cutting efficiency and accuracy, reduces the skill requirements for operators, adapts to diversified cutting needs, simplifies the transfer and subsequent processing procedures of finished products, and reduces the labor intensity of manual handling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a flash cutting device for automobile dust cover, which at least includes: a shell, a cutting drive assembly, a cutting execution plate and a positioning bearing plate. The shell is square in shape as a whole, and a plurality of limit grooves are arranged on the inner side wall, and a first spring is arranged in each limit groove. The cutting execution plate is located inside the shell, and a movable block matching the limit groove is arranged thereon, so as to ensure that the cutting execution plate can move up and down stably. Furthermore, the movable block is located above the first spring, so that the cutting execution plate can return to its initial position after being driven, in preparation for the next cutting. A plurality of cutting assemblies are arranged below the cutting execution plate, and the cutting assemblies are used to cut rubber products. The cutting drive assembly is located above the cutting execution plate, and the cutting drive assembly is used to move the cutting execution plate up and down. The positioning bearing plate is located below the cutting execution plate, and a plurality of bearing holes corresponding to the cutting assemblies are arranged thereon, and the bearing holes are used to place rubber products.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber product cutting, in particular to a flash cutting device for automobile dust cover. Background Art

[0002] Automobile dust cover is a rubber product. Rubber products refer to the activities of producing various rubber products with natural and synthetic rubber as raw materials, and also include rubber products produced from waste rubber. The output of synthetic rubber has greatly exceeded that of natural rubber, among which the largest output is styrene-butadiene rubber. Rubber products are made of mixed rubber made from rubber raw materials after mixing in internal mixers. During mixing, the formula is designed according to the characteristics of the required rubber products, and the required product hardness is determined. The product is molded by a rubber flat vulcanizer. In the production process of rubber products, flash often occurs after molding, that is, there is excess rubber material on the edge of the product. These flash not only affect the appearance quality of the product, but also may have a certain impact on the performance. Therefore, it is necessary to perform flash cutting to ensure that the product surface is smooth and burr-free.

[0003] Traditional methods of trimming the flash of automobile dust covers often rely on manual operations. Manual cutting requires workers to trim the edges of each product. Although it is flexible, it is inefficient and difficult to ensure accuracy. Long-term operation can easily cause physical burden on workers and even pose safety hazards.

[0004] Although some rubber product cutting equipment has improved cutting efficiency and precision to a certain extent, there are still many problems. First, many equipment have complex structures, cumbersome operations, and high requirements on operator skills, which is not conducive to the promotion of large-scale production and automated production lines. In addition, such rubber product cutting equipment can often only cut automobile dust covers of a single specification, lacking flexibility and adaptability. Utility Model Content

[0005] In view of the shortcomings of the prior art described above, the purpose of the utility model is to provide a flash cutting device for automobile dust cover, which is used to solve the problem that the traditional flash cutting method in the prior art often relies on manual operation, but is inefficient and difficult to ensure accuracy. Long-term operation can easily cause physical burden on workers and even pose a safety hazard. Some rubber product cutting equipment has a complex structure, cumbersome operation, and high skill requirements for operators, which is not conducive to large-scale production and promotion of automated production lines. And it can often only cut rubber products of a single type and specification, lacking flexibility and adaptability.

[0006] In order to achieve the above-mentioned purpose and other related purposes, the utility model provides a flash cutting device for automobile dust cover, comprising: a housing, a cutting drive assembly, a cutting execution plate and a positioning bearing plate;

[0007] The shell is in a square shape as a whole, and a plurality of limiting grooves are arranged on the inner side wall, and a first spring is arranged in each limiting groove;

[0008] The cutting execution plate is located inside the housing, and a movable block matching the limiting groove is provided on the cutting execution plate, and the movable block is located above the first spring. A plurality of cutting components are provided below the cutting execution plate, and the cutting components are used for cutting rubber products;

[0009] The cutting drive assembly is located above the cutting execution plate, and the cutting drive assembly is used to drive the cutting execution plate to move up and down;

[0010] The positioning bearing plate is located below the cutting execution plate, and a plurality of bearing holes corresponding to the cutting components are arranged on the positioning bearing plate, and the bearing holes are used for placing rubber products.

[0011] Preferably, each of the cutting components comprises: a positioning cylinder, a telescopic cylinder, a cutter head and a pressure rod;

[0012] The positioning tube is connected to the cutting execution plate, and the bottom of the positioning tube is open;

[0013] The telescopic tube is nested in the positioning tube, the bottom of the telescopic tube is open, and a second spring is provided between the positioning tube and the telescopic tube;

[0014] A cutter head is detachably provided below the telescopic cylinder, and the cutter head matches the bearing hole;

[0015] A pressure rod is arranged in the positioning cylinder, one end of which is connected to the cutting execution plate, a hole with the same diameter as the pressure rod is arranged on the top of the telescopic cylinder, a limiting ring is arranged on the pressure rod, and the limiting ring is located inside the telescopic cylinder.

[0016] Preferably, the cutting drive assembly includes: an eccentric wheel, a drive shaft and a drive motor; the drive motor is located outside the outer shell, the drive motor is connected to an external power supply, the drive motor is connected to a drive shaft, the drive shaft passes through the outer shell, the drive shaft is located above the cutting execution plate, and an eccentric wheel is provided on the drive shaft.

[0017] Preferably, the cutting drive assembly includes: an eccentric wheel, a drive shaft and a crank; the crank is located outside the outer shell, one end of the crank is connected to the drive shaft, the drive shaft passes through the outer shell, the drive shaft is located above the cutting execution plate, and an eccentric wheel is provided on the drive shaft.

[0018] Preferably, a placement opening matching the positioning bearing plate is provided on one side of the shell.

[0019] Preferably, a finished product bin is provided at the lower part of the shell, a collection box is provided in the finished product bin, and a removal port matching the collection box is provided at one side of the finished product bin.

[0020] Preferably, the limiting ring is threadedly connected to the pressure rod, and the telescopic cylinder is threadedly connected to the cutter head.

[0021] As described above, the flash cutting device for automobile dust cover of the utility model has the following beneficial effects: the device has an ingenious structural design and is easy to operate, which greatly reduces the skill requirements for operators, allowing more people to quickly master and operate proficiently. The cutter head and positioning bearing plate in the device are both replaceable. For automobile dust covers of different specifications, the device can meet the cutting requirements by replacing the corresponding cutter head and positioning bearing plate, thereby meeting the diverse cutting requirements on the market.

[0022] In terms of cutting methods, this device innovatively provides two options: automatic and manual. The automatic cutting method realizes the automation of cutting through components such as drive motors and eccentric wheels, which greatly improves cutting efficiency and reduces labor costs. The manual cutting method is realized through cranks and drive shafts. This method is more flexible and suitable for small batches or special cutting tasks.

[0023] In addition, the additional components such as the pressure rod, finished product bin and collection box in the device allow the finished products to automatically fall into the collection box after cutting, greatly simplifying the transfer and subsequent processing of finished products. This not only improves production efficiency, but also reduces the labor intensity of manual handling.

[0024] In summary, the device has a simple structure, convenient operation, strong adaptability and flexibility, and high finished product processing capacity. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 Shown is a schematic diagram of the overall structure of the utility model.

[0026] Figure 2 Shown is a schematic diagram of the internal structure of the shell of the utility model.

[0027] Figure 3 Shown is a schematic diagram of the internal structure of the utility model.

[0028] Figure 4 Shown is an exploded view of the cutout components of the present invention.

[0029] Figure 5 Shown is a cross-sectional view of a cut component of the present invention.

[0030] Figure 6 Shown is a schematic diagram of the internal structure of the utility model.

[0031] Figure 7 Shown is a schematic diagram of the structure of the cutting drive assembly of the present utility model.

[0032] Component number description

[0033] 1 Housing

[0034] 2 Cutting the execution board

[0035] 3 Cutting components

[0036] 4 Cutting drive components

[0037] 5 Positioning the carrier plate

[0038] 6 Collection Box

[0039] 11 Limiting slot

[0040] 12 First Spring

[0041] 13 placement port

[0042] 14 Finished product warehouse

[0043] 15 Take the exit

[0044] 21 Activity Blocks

[0045] 31 Positioning tube

[0046] 32 Telescopic Cylinder

[0047] 33 blade

[0048] 34 Pressure rod

[0049] 35 Second Spring

[0050] 41 Eccentric wheel

[0051] 42 Drive shaft

[0052] 43 Drive Motor

[0053] 44 Crank

[0054] 341 Limiting ring DETAILED DESCRIPTION

[0055] The following is a description of the implementation of the present invention by means of specific embodiments. People familiar with the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.

[0056] See also Figures 1 to 7. It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings in this specification are only used to match the contents disclosed in the specification so that people familiar with this technology can understand and read them. They are not used to limit the restrictive conditions for the implementation of the present utility model, so they have no substantial technical significance. Any structural modification, change in proportional relationship, or adjustment in size should still fall within the scope of the technical content disclosed in the present utility model without affecting the effects and purposes that can be achieved by the present utility model. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description, and are not used to limit the scope of the implementation of the present utility model. Changes or adjustments in their relative relationships should also be regarded as the scope of the implementation of the present utility model without substantially changing the technical content. Figure 1-3 As shown, the utility model provides a flash cutting device for automobile dust cover, which at least includes: a shell 1, a cutting drive assembly 4, a cutting execution plate 2 and a positioning bearing plate 5. Among them, the shell 1 is in a square shape as a whole, and a plurality of limit grooves 11 are provided on the inner side wall, and a first spring 12 is provided in each limit groove 11. The cutting execution plate 2 is located inside the shell 1, and a movable block 21 matching the limit groove 11 is provided on it to ensure that the cutting execution plate 2 can move up and down stably. Furthermore, the movable block 21 is located above the first spring 12, so that the cutting execution plate 2 can return to the initial position after being driven, and prepare for the next cutting. A plurality of cutting assemblies 3 are provided below the cutting execution plate 2, and the cutting assemblies 3 are used to cut rubber products. The cutting drive assembly 4 is located above the cutting execution plate 2, and the cutting drive assembly 4 is used to move the cutting execution plate 2 up and down. The positioning bearing plate 5 is located below the cutting execution plate 2, and a plurality of bearing holes corresponding to the cutting assemblies 3 are provided on it, and the bearing holes are used to place rubber products.

[0057] When in use, the rubber product to be cut is placed in the bearing hole of the positioning bearing plate 5; then, the cutting drive component 4 is started to drive the cutting execution plate 2 to move downward, so that the cutting component 3 contacts the rubber product and completes the cutting; after the cutting is completed, the cutting execution plate 2 returns to its initial position under the action of the first spring 12, ready for the next cutting.

[0058] like Figure 4-5As shown, in one embodiment, each cutting component 3 includes: a positioning cylinder 31, a telescopic cylinder 32, a cutter head 33 and a pressure rod 34. The positioning cylinder 31 is connected to the cutting execution plate 2, and the bottom of the positioning cylinder 31 is open. The telescopic cylinder 32 is nested in the positioning cylinder 31, and the bottom of the telescopic cylinder 32 is open. A second spring 35 is provided between the positioning cylinder 31 and the telescopic cylinder 32. A cutter head 33 is detachably provided below the telescopic cylinder 32, and the cutter head 33 matches the bearing hole. When in use, the downward movement of the cutting execution plate 2 will drive all the cutting components 3 to move synchronously. When the cutter head 33 contacts the rubber product on the positioning bearing plate 5, the telescopic cylinder 32 connected to the cutter head 33 will be compressed, thereby compressing the second spring 35. This design allows the cutter head 33 to have a certain buffer when contacting the rubber product, thereby avoiding breakage or damage due to direct impact.

[0059] Furthermore, a pressure rod 34 is provided inside the positioning cylinder 31, one end of the pressure rod 34 is connected to the cutting execution plate 2, a hole with the same diameter as the pressure rod 34 is provided at the top of the telescopic cylinder 32, and a limiting ring 341 is provided on the pressure rod 34, and the limiting ring 341 is located inside the telescopic cylinder 32. The telescopic cylinder 32 can be fixed inside the positioning cylinder 31 by the limiting ring 341. In this scheme, when the cutter head 33 contacts the rubber product and completes the cutting, the cutting execution plate 2 continues to move downward, driving the pressure rod 34 to continue to move downward. When the pressure rod 34 contacts the plastic product in the bearing hole, the plastic product will be pressed out of the bearing hole due to the continued downward pressure of the pressure rod 34, thereby completing the entire cutting and pushing action. In one embodiment, a finished product bin 14 is provided at the lower part of the housing 1, and a collection box 6 is provided in the finished product bin 14 for collecting the finished products pushed out of the bearing hole. A take-out port 15 matching the collection box 6 is provided on one side of the finished product bin 14. The finished plastic products pressed out by the pressing rod 34 can fall into the collecting box 6, and the collecting box 6 can be taken out through the taking-out port 15 for the transfer or further processing of the finished products.

[0060] like Figure 6 As shown, in one embodiment, the device adopts automatic control. Specifically, the cutting drive assembly 4 includes: an eccentric wheel 41, a drive shaft 42 and a drive motor 43. The drive motor 43 is located outside the housing 1, and the drive motor 43 is connected to an external power supply. The drive motor 43 is connected to a drive shaft 42, and the drive shaft 42 passes through the housing 1. The drive shaft 42 is located above the cutting execution plate 2. An eccentric wheel 41 is provided on the drive shaft 42, and the eccentric wheel 41 is provided on the drive shaft 42, so that when the drive shaft 42 rotates, the outer edge of the eccentric wheel 41 will produce up and down reciprocating motion. When the eccentric wheel 41 moves downward, it compresses the first spring 12, thereby storing energy in the spring. At the same time, this downward force will also compress the cutting execution plate 2 to move downward. When the eccentric wheel 41 moves upward, it releases the energy stored in the first spring 12, so that the spring returns to its original state, and then pushes the cutting execution plate 2 to move upward.

[0061] like Figure 7 As shown, in another embodiment, the device is manually controlled. Specifically, the cutting drive assembly 4 includes: an eccentric wheel 41, a drive shaft 42 and a crank 44. The crank 44 is located outside the housing 1, and one end of the crank 44 is connected to the drive shaft 42, which passes through the housing 1. The drive shaft 42 is located above the cutting execution plate 2, and an eccentric wheel 41 is provided on the drive shaft 42. In this way, the staff can realize the cutting function by turning the crank 44 once.

[0062] One side of the housing 1 of the device is provided with a placement opening 13 matching the positioning carrier plate 5, and the positioning carrier plate 5 can be placed in the housing 1 through the placement opening 13. At the same time, in order to ensure the accuracy and stability of cutting, the positioning carrier plate 5 and the opening of the housing 1 are matched with a card slot buckle, ensuring a close correspondence between the positioning carrier plate 5 and the cutting execution plate 2.

[0063] To ensure the flexibility of the device and to meet the cutting requirements of different rubber products, in one embodiment, the limit ring 341 is threadedly connected to the pressure rod 34, and the telescopic cylinder 32 is threadedly connected to the cutter head 33. According to the different specifications of the automobile dust cover, the cutter head 33 and the positioning bearing plate 5 that match it are replaced accordingly.

[0064] In summary, the utility model effectively overcomes various shortcomings of the prior art and has high industrial utilization value.

[0065] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed in the present invention shall still be covered by the claims of the present invention.

Claims

1. A flash cutting device for automobile dust cover, characterized in that: The automobile dust cover flash cutting device comprises: a housing, a cutting drive assembly, a cutting execution plate and a positioning bearing plate; The shell is in a square shape as a whole, and a plurality of limiting grooves are arranged on the inner side wall, and a first spring is arranged in each limiting groove; The cutting execution plate is horizontally arranged inside the housing, and a movable block matching the limiting groove is arranged on the cutting execution plate, and the movable block is located above the first spring. A plurality of cutting components are arranged below the cutting execution plate, and the cutting components are used for cutting rubber products; The cutting drive assembly is located above the cutting execution plate, and the cutting drive assembly is used to drive the cutting execution plate to move up and down; The positioning bearing plate is located below the cutting execution plate, and a plurality of bearing holes corresponding to the cutting components are provided on the positioning bearing plate, and the bearing holes are used for placing rubber products.

2. The flash cutting device for automobile dust cover according to claim 1, characterized in that: Each of the cutting components comprises: a positioning cylinder, a telescopic cylinder, a cutter head and a pressure rod; The positioning tube is connected to the cutting execution plate, and the bottom of the positioning tube is open; The telescopic tube is nested in the positioning tube, the bottom of the telescopic tube is open, and a second spring is provided between the positioning tube and the telescopic tube; A cutter head is detachably provided below the telescopic cylinder, and the cutter head fits into the bearing hole; A pressure rod is arranged in the positioning cylinder, one end of which is connected to the cutting execution plate, a hole with the same diameter as the pressure rod is arranged on the top of the telescopic cylinder, a limiting ring is arranged on the pressure rod, and the limiting ring is located inside the telescopic cylinder.

3. The flash cutting device for automobile dust cover according to claim 1, characterized in that: The cutting drive assembly includes: an eccentric wheel, a drive shaft and a drive motor; the drive motor is located outside the shell, the drive shaft of the drive motor passes through the shell and extends into the shell, the drive shaft is located above the cutting execution plate, and an eccentric wheel is provided on the drive shaft, and the eccentric wheel abuts against the upper surface of the cutting execution plate.

4. The flash cutting device for automobile dust cover according to claim 1, characterized in that: The cutting drive assembly includes: an eccentric wheel, a drive shaft and a crank; the crank is located outside the shell, one end of the crank is connected to the drive shaft, the drive shaft passes through the shell, the drive shaft is located above the cutting execution plate, an eccentric wheel is provided on the drive shaft, and the eccentric wheel abuts against the upper surface of the cutting execution plate.

5. The flash cutting device for automobile dust cover according to claim 2, characterized in that: One side of the shell is provided with a placement opening matching with the positioning bearing plate.

6. The flash cutting device for automobile dust cover according to claim 5, characterized in that: A finished product bin is provided at the lower part of the shell, a collection box is provided in the finished product bin, and a removal port matching the collection box is provided at one side of the finished product bin.

7. The flash cutting device for automobile dust cover according to claim 2, characterized in that: The limiting ring is threadedly connected to the pressure rod, and the telescopic cylinder is threadedly connected to the cutter head.