An automatic embedding device for overmolding
By designing automatic embedded insert equipment, using injection molding machines, five-axis robotic arms and robotic clamping mechanisms, the problems of low efficiency and unstable quality of manual embedded inserts are solved, and the automatic buried inserts are realized, and the production efficiency and installation quality are improved.
Patent Information
- Application Number
- CN202420834898.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-04-22
AI Technical Summary
In the prior art, the insert glue-cover injection molding process requires manual burying the insert in the injection molding cavity on the mold, resulting in large labor costs for operators, unstable installation quality and low efficiency.
A glue-clamping automatic buried insert device is designed, including an injection molding machine, a five-axis robotic arm, a robotic clamping mechanism and a feeding device. Through the cooperation of a three-axis mobile device and a five-axis robotic arm, the functions of automatic clamping and buried inserting molds are realized.
The automatic infiltration of inserts is realized, which reduces the labor and labor costs of operators and improves installation quality and efficiency.
Smart Images

Figure CN222697747U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of automated mechanical equipment, and in particular relates to an overmolding automatic embedding insert device. Background Art
[0002] In recent years, with the continuous development of the injection molding and machinery industries, the continuous technological upgrading and transformation of existing equipment has promoted the more and more extensive application of automated equipment in the field of injection molding production. In the production process of inserts, it is necessary to perform overmolding, and during overmolding, the insert needs to be placed in the mold, and then injected into the mold by an injection molding machine to complete the overmolding of the insert. At present, when overmolding the insert, it is necessary to manually bury the insert in the injection cavity on the mold, and then take out the finished product formed by the overmolding in the mold after the injection molding is completed. When the number of inserts that need overmolding is large, the operator needs to place them repeatedly, and manual placement sometimes cannot achieve the effect of placing them in place at one time, which increases the labor workload of the operator, has high labor costs, unstable installation quality, and low efficiency. Therefore, there is an urgent need for an overmolding automatic embedding insert equipment to solve the above problems. Utility Model Content
[0003] In view of the problems raised by the above background technology, the purpose of the utility model is to provide an automatic embedding device for overmolding.
[0004] In order to achieve the above technical purpose, the technical solution adopted by the utility model is as follows:
[0005] A device for automatically embedding inserts in rubber overmolding comprises an injection molding machine, a three-axis moving device is installed on one side of the top of the injection molding machine, a five-axis robotic arm is connected to the power output end of the three-axis moving device, and a robotic arm is connected to a robotic clamping mechanism. A feeding device is provided on the outside of the injection molding machine, and the feeding device comprises a base, and a plurality of feeding mechanisms are installed on both sides of the top of the base. A linear module is installed between the feeding mechanisms on both sides of the base, and the linear module is connected to an assembly component. A mounting frame is also installed on the top of the base, and a first moving component and a second moving component are installed on both sides of the top of the mounting frame, a first material picking robot is connected to the power output end of the first moving component, and a second material picking robot is connected to the power output end of the second moving component. A punching device is also provided on one side of the feeding device, and a conveyor is provided on one side of the punching device.
[0006] It is further defined that the manipulator clamping mechanism includes a clamping mounting frame, a product picking fixture is installed on the left side of the clamping mounting frame, a first loading fixture is installed on the lower side of the clamping mounting frame, a second loading fixture is installed on the right side of the clamping mounting frame, a third loading fixture is installed on the upper side of the clamping mounting frame, and a connecting frame is installed on the front side of the clamping mounting frame, and the connecting frame is locked and connected to the five-axis manipulator. Such a structural design facilitates product picking and embedding of inserts.
[0007] It is further defined that the plurality of feeding mechanisms include a first vibration feeder, a second vibration feeder, a third vibration feeder, a fourth vibration feeder, a fifth vibration feeder, a sixth vibration feeder and a seventh vibration feeder, the first vibration feeder, the second vibration feeder, the third vibration feeder, the fourth vibration feeder, the fifth vibration feeder, the sixth vibration feeder and the seventh vibration feeder are evenly installed on both sides of the top of the base, the output ends of the first vibration feeder, the second vibration feeder, the third vibration feeder, the fourth vibration feeder, the fifth vibration feeder, the sixth vibration feeder and the seventh vibration feeder are all connected with a discharge limit slot, the bottom of the discharge limit slot is provided with a support frame, and the support frame is installed on the base. Such a structural design is used for feeding seven different inserts.
[0008] It is further defined that the assembly component includes a movable base slidably mounted on the linear module, support rods are mounted on the four sides of the top of the movable base, an assembly plate is mounted on the top of the support rods, the bottom of the assembly plate is connected to a cylinder mounting frame, the bottom of the cylinder mounting frame is mounted with a master cylinder, the power output end of the master cylinder is connected to a top block, the top of the top block is mounted with a movable plate, twenty-one groups of assembly rods are mounted on the surface of the movable plate, and the movable plate is also mounted with five groups of assembly boxes, five groups of assembly boxes are mounted with springs, the free ends of the springs are connected with locking covers, the locking covers are locked and mounted on the bottom of the assembly box, a limiting plate is slidably connected to the assembly box, and a compensation plate is mounted on the top of the limiting plate The top of the compensation column is equipped with an assembly push rod, a first mounting frame is installed on one side of the bottom of the movable plate, a first auxiliary cylinder is installed on the bottom of the first mounting frame, and the power output end of the first auxiliary cylinder is connected to the first auxiliary rod, a second mounting frame is installed on the other side of the bottom of the movable plate, a second auxiliary cylinder is installed on the bottom of the second mounting frame, and the power output end of the second auxiliary cylinder is connected to the second auxiliary rod, the tops of the twenty-one groups of assembly rods, the five groups of assembly push rods, the first auxiliary rod and the second auxiliary rod all penetrate the assembly plate and extend to its upper side, and the four sides of the movable plate are equipped with guide sleeves, the guide sleeves are slidably connected with guide rods, and the guide rods are fixedly installed at the bottom of the assembly plate. Such a structural design facilitates the movement of assembly inserts and makes the assembly inserts on the same plane, and can be pushed to their respective height positions when loading.
[0009] It is further defined that the first moving assembly and the second moving assembly have the same structure, the first moving assembly includes a first X-axis linear module and a first Y-axis linear module, the first X-axis linear module is mounted on a mounting frame, the first Y-axis linear module is mounted on the first X-axis linear module, the power output end of the first Y-axis linear module is connected to the first material picking manipulator, and the second moving assembly includes a second X-axis linear module and a second Y-axis linear module, the second X-axis linear module is mounted on a mounting frame, the second Y-axis linear module is mounted on the second X-axis linear module, and the power output end of the second Y-axis linear module is connected to the second material picking manipulator. Such a structural design facilitates driving the first material picking manipulator and the second material picking manipulator to move in the X-axis and Y-axis.
[0010] It is further defined that the first material picking manipulator includes a first connecting frame connected to the first Y-axis linear module, and the first connecting frame is equipped with eighteen groups of first material picking fixtures, and the second material picking manipulator includes a second connecting frame connected to the second Y-axis linear module, and the second connecting frame is equipped with ten groups of second material picking fixtures. Such a structural design enables it to synchronously pick up and feed the inserts.
[0011] The beneficial effects of the utility model are as follows: the utility model can clamp multiple inserts at the same time and perform loading work through the coordinated use of a three-axis moving device, a five-axis robotic arm, a robotic clamping mechanism and a feeding device, and can place the inserts in place at one time when embedding them in the mold, thereby reducing the labor and labor costs of operators and improving installation quality and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The present invention can be further described by the non-limiting embodiments given in the accompanying drawings;
[0013] Figure 1 This is a schematic diagram of the structure of an automatic embedding device for overmolding according to an embodiment of the utility model;
[0014] Figure 2 This is a schematic diagram of the loading and assembly structure of an overmolding automatic embedding insert device according to an embodiment of the utility model;
[0015] Figure 3 This is a schematic diagram of the punching device structure of an overmolding automatic embedding insert device according to an embodiment of the utility model;
[0016] Figure 4 This is a schematic diagram of the structure of a manipulator clamping mechanism of an overmolding automatic embedding insert device according to an embodiment of the utility model;
[0017] Figure 5This is a schematic diagram of the structure of a feeding mechanism of an overmolding automatic embedding insert device according to an embodiment of the utility model;
[0018] Figure 6 This is a schematic diagram of the assembly structure of an overmolding automatic embedding insert device according to an embodiment of the utility model;
[0019] Figure 7 This is a schematic diagram of the assembly ejector structure of an overmolding automatic embedding insert device according to an embodiment of the utility model;
[0020] Figure 8 This is a schematic structural diagram of a first moving component and a second moving component of an overmolding automatic embedding insert device according to an embodiment of the utility model;
[0021] Fig. 9 This is a schematic diagram of the structure of a first material taking manipulator of an overmolding automatic embedding insert device according to an embodiment of the utility model;
[0022] Fig.10 This is a schematic diagram of the structure of a second material-retrieving manipulator of an overmolding automatic embedding insert device according to an embodiment of the utility model;
[0023] The main component symbols are described as follows:
[0024] Injection molding machine 1, three-axis moving device 2, five-axis robotic arm 3;
[0025] Manipulator clamping mechanism 4, clamping mounting frame 401, product picking fixture 402, first loading fixture 403, second loading fixture 404, third loading fixture 405, connecting frame 406.
[0026] Feeding device 5, base 6;
[0027] Feeding mechanism 7, first vibrating feeder 701, second vibrating feeder 702, third vibrating feeder 703, fourth vibrating feeder 704, fifth vibrating feeder 705, sixth vibrating feeder 706, seventh vibrating feeder 707, discharge limit groove 708, support frame 709.
[0028] Linear module 8;
[0029] Assembly component 9, movable base 901, support rod 902, assembly plate 903, cylinder mounting frame 904, main cylinder 905, top block 906, movable plate 907, assembly rod 908, assembly box 909, spring 910, lock cover 911, limit plate 912, compensation column 913, assembly push rod 914, first mounting frame 915, first auxiliary cylinder 916, first auxiliary rod 917, second mounting frame 918, second auxiliary cylinder 919, second auxiliary rod 920, guide sleeve 921, guide rod 922.
[0030] Mounting frame 10;
[0031] A first moving assembly 11, a first X-axis linear module 1101, and a first Y-axis linear module 1102;
[0032] The second moving assembly 12, the second X-axis linear module 1201, and the second Y-axis linear module 1202;
[0033] The first material picking manipulator 13, the first connecting frame 1301, the first material picking fixture 1302;
[0034] The second material retrieving manipulator 14, the second connecting frame 1401, and the second material retrieving fixture 1402;
[0035] Punching equipment 15, conveyor 16. DETAILED DESCRIPTION
[0036] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0037] Embodiment 1, as Figure 1 , Figure 2 and Figure 3 As shown, an automatic embedding device for overmolding is provided, a three-axis moving device 2 is installed on one side of the top of the injection molding machine 1, a five-axis robot 3 is connected to the power output end of the three-axis moving device 2, the five-axis robot 3 is connected to the robot clamping mechanism 4, a feeding device 5 is provided on the outside of the injection molding machine 1, the feeding device 5 includes a base 6, a plurality of feeding mechanisms 7 are installed on both sides of the top of the base 6, a linear module 8 is installed between the feeding mechanisms 7 on both sides of the base 6, the linear module 8 is connected to an assembly component 9, a mounting frame 10 is also installed on the top of the base 6, a first moving component 11 and a second moving component 12 are installed on both sides of the top of the mounting frame 10, a first material picking robot 13 is connected to the power output end of the first moving component 11, a second material picking robot 14 is connected to the power output end of the second moving component 12, a punching device 15 is also provided on one side of the feeding device 5, and a conveyor 16 is provided on one side of the punching device 15.
[0038] In this embodiment, when in use, the mold is first loaded into the injection molding machine 1, and the mold is opened by the injection molding machine 1 to expose the molding cavity, and then the material is loaded through the loading mechanism 7 of the loading device 5, and at the same time, the first moving component 11 drives the first material picking robot 13 to perform the first loading and clamping work. After the first material picking robot 13 clamps the insert as a whole, it is synchronously placed on the assembly component 9, and then the linear module 8 drives the assembly component 9 to move to the lower side of the second material picking robot 14, and the second moving component 12 drives the second material picking robot 14 to first clamp the insert at the loading mechanism 7, and then After the whole is placed on the assembly component 9, the linear module 8 drives the assembly component 9 to move to the loading position. After arriving at the loading position, the assembly component 9 works to lift the insert located on the universal plane to make it reach the position height in the molding cavity. Then, the three-axis moving device 2 drives the five-axis robot 3, and the five-axis robot 3 drives the robot clamping mechanism 4 to move to the assembly component 9, so that the robot clamping mechanism 4 clamps the insert in turn. When the robot clamping mechanism 4 completes the clamping, the three-axis moving device 2 drives the five-axis robot 3, and the five-axis robot 3 drives the robot clamping mechanism The structure 4 moves to the injection molding machine 1, and by controlling the five-axis robot arm 3, the five-axis robot arm 3 can drive the robot clamping mechanism 4 to move, so that the robot clamping mechanism 4 can embed the inserts into the molding cavity in turn, and then the three-axis moving device 2 drives the five-axis robot arm 3 to drive the robot clamping mechanism 4 to reset, and the injection molding machine 1 controls the mold to close and perform injection molding. At the same time, the above operation is repeated, so that the robot clamping mechanism 4 performs a new round of insert clamping. After the mold is formed, the injection molding machine 1 opens the mold to expose the molding cavity, and at the same time the three-axis moving device 2 drives the five-axis robot arm 3, and the five-axis robot arm 3 drives the manipulator clamping mechanism 4 to move into the injection molding machine 1. At this time, the five-axis robot arm 3 first drives the manipulator clamping mechanism 4 to move to the material taking side, takes out the finished product in the molding cavity, and then drives the manipulator clamping mechanism 4 to rotate to the feeding side, and performs the feeding operation in sequence. After the feeding is completed, the above operations are repeated. At the same time, the three-axis moving device 2 drives the five-axis robot arm 3, and the five-axis robot arm 3 drives the manipulator clamping mechanism 4 to move to the punching device 15, puts down the finished product, and resets it. The finished product at the punching device 15 is output through the conveyor 16 after being punched.
[0039] Embodiment 2, as Figure 4 As shown, this embodiment adds the following structure on the basis of embodiment 1, the manipulator clamping mechanism 4 includes a clamping mounting frame 401, a product picking clamp 402 is installed on the left side of the clamping mounting frame 401, a first loading clamp 403 is installed on the lower side of the clamping mounting frame 401, a second loading clamp 404 is installed on the right side of the clamping mounting frame 401, a third loading clamp 405 is installed on the upper side of the clamping mounting frame 401, and a connecting frame 406 is installed on the front side of the clamping mounting frame 401, and the connecting frame 406 is locked and connected to the five-axis robot arm 3.
[0040] In this embodiment, when loading, the five-axis robot 3 drives the connecting frame 406 to rotate, so that the connecting frame 406 drives the first loading fixture 403 to rotate to a position facing the molding cavity, and then the first loading is performed, and then the connecting frame 406 is driven to rotate again, so that the second loading fixture 404 is facing the molding cavity, and the second loading is performed, and finally the connecting frame 406 is driven to rotate, so that the third loading fixture 405 is facing the molding cavity, and the last embedding work is performed, thereby completing the loading. When taking the material, the five-axis robot 3 drives the connecting frame 406 to rotate, so that the connecting frame 406 drives the product taking fixture 402 to align with the molding cavity, and after the product is taken out of the molding cavity by the product taking fixture 402, the above operation is repeated again to perform the embedding work.
[0041] Embodiment 3, as Figure 5 As shown, this embodiment adds the following structure on the basis of embodiment 1, the plurality of feeding mechanisms 7 include a first vibration feeder 701, a second vibration feeder 702, a third vibration feeder 703, a fourth vibration feeder 704, a fifth vibration feeder 705, a sixth vibration feeder 706 and a seventh vibration feeder 707, the first vibration feeder 701, the second vibration feeder 702, the third vibration feeder 703, the fourth vibration feeder 704, the fifth vibration feeder 705, the sixth vibration feeder 706 and the seventh vibration feeder 707. The sixth vibrating loader 706 and the seventh vibrating loader 707 are evenly installed on both sides of the top of the base 6, and the output ends of the first vibrating loader 701, the second vibrating loader 702, the third vibrating loader 703, the fourth vibrating loader 704, the fifth vibrating loader 705, the sixth vibrating loader 706 and the seventh vibrating loader 707 are all connected to a discharge limit groove 708, and a support frame 709 is provided at the bottom of the discharge limit groove 708, and the support frame 709 is installed on the base 6.
[0042] In this embodiment, when in use, the first vibrating loader 701, the second vibrating loader 702, the third vibrating loader 703, the fourth vibrating loader 704, the fifth vibrating loader 705, the sixth vibrating loader 706 and the seventh vibrating loader 707 perform vibration loading, and transport different inserts into the discharge limit groove 708 in turn, driving the first material picking robot 13 and the second material picking robot 14 to clamp the wages.
[0043] Embodiment 4, as Figure 6 and Figure 7As shown, this embodiment adds the following structure on the basis of embodiment 1, the assembly component 9 includes a movable base 901 slidably mounted on the linear module 8, support rods 902 are mounted on the four sides of the top of the movable base 901, an assembly plate 903 is mounted on the top of the support rod 902, a cylinder mounting frame 904 is connected to the bottom of the assembly plate 903, a main cylinder 905 is mounted on the bottom of the cylinder mounting frame 904, a top block 906 is connected to the power output end of the main cylinder 905, a movable plate 907 is mounted on the top of the top block 906, twenty-one groups of assembly rods 908 are mounted on the surface of the movable plate 907, and five groups of assembly boxes 909 are also mounted on the movable plate 907, and springs 910 are mounted in the five groups of assembly boxes 909, and the free end of the spring 910 is connected to a lock cover 911, and the lock cover 911 is locked and mounted on the bottom of the assembly box 909, and a limit plate 912 is slidably connected in the assembly box 909, and the limit plate 912 is slidably connected in the assembly box 909. A compensation column 913 is installed on the top of 12, and an assembly push rod 914 is installed on the top of the compensation column 913. A first mounting frame 915 is installed on one side of the bottom of the movable plate 907, and a first auxiliary cylinder 916 is installed on the bottom of the first mounting frame 915. The power output end of the first auxiliary cylinder 916 is connected to the first auxiliary rod 917. A second mounting frame 918 is installed on the other side of the bottom of the movable plate 907, and a second auxiliary cylinder 919 is installed on the bottom of the second mounting frame 918. The power output end of the second auxiliary cylinder 919 is connected to the second auxiliary rod 920. The tops of twenty-one groups of assembly rods 908, five groups of assembly push rods 914, the first auxiliary rod 917 and the second auxiliary rod 920 all pass through the assembly plate 903 and extend to its upper side. Guide sleeves 921 are installed on the four sides of the movable plate 907. The guide sleeves 921 are slidably connected to guide rods 922, and the guide rods 922 are fixedly installed on the bottom of the assembly plate 903.
[0044] In the present embodiment, during use, after the first material-retrieving manipulator 13 and the second material-retrieving manipulator 14 place all the inserts on the assembly plate 903, the twenty-eight inserts are all located in the same plane. When the manipulator clamping mechanism 4 needs to be clamped, the main cylinder 905 is first controlled to start, so that the main cylinder 905 pushes the top block 906, and the top block 906 pushes the movable plate 907. The movable plate 907 pushes the twenty-one groups of assembly rods 908 to move upward, so that the twenty-one groups of assembly rods 908 synchronously push the twenty-one inserts to rise. At the same time, the movable plate 907 will drive the five groups of assembly push rods 914, the first sub-rod 917 and the second sub-rod 920 to move upward. When the twenty-one groups of assembly rods 908 push the twenty-one inserts to a suitable height, the five groups of assembly push rods 914 will reach the specified position first under the action of the compensation column 913, and the movable plate 907 is still in motion. The movable plate 907 drives the assembly box 909 to slide along the compensation column 913, and the limit plate 912 squeezes the spring 910, so that the spring 910 is compressed and deformed to generate a rebound force acting on the compensation column 913, so that the compensation column 913 can stably lift the assembly push rod 914, and the assembly push rod 914 drives the insert to reach the specified height. At this time, the first sub-rod 917 and the second sub-rod 920 have not reached the specified position. By starting the first sub-cylinder 916 and the second sub-cylinder 919, the first sub-cylinder 916 and the second sub-cylinder 919 push the first sub-rod 917 and the second sub-rod 920 respectively, and the first sub-rod 917 and the second sub-rod 920 drive the insert to the specified height position again, so that all the twenty-eight inserts reach the height position required for assembly, and then they are clamped by the robot clamping mechanism 4, and the loading work is carried out in sequence.
[0045] Embodiment 5, as Figure 8 As shown, this embodiment adds the following structure on the basis of Embodiment 1. The first moving component 11 and the second moving component 12 have the same structure. The first moving component 11 includes a first X-axis linear module 1101 and a first Y-axis linear module 1102. The first X-axis linear module 1101 is installed on the mounting frame 10, and the first Y-axis linear module 1102 is installed on the first X-axis linear module 1101. The power output end of the first Y-axis linear module 1102 is connected to the first material picking robot 13. The second moving component 12 includes a second X-axis linear module 1201 and a second Y-axis linear module 1202. The second X-axis linear module 1201 is installed on the mounting frame 10, and the second Y-axis linear module 1202 is installed on the second X-axis linear module 1201. The power output end of the second Y-axis linear module 1202 is connected to the second material picking robot 14.
[0046] In this embodiment, when in use, the first X-axis linear module 1101 drives the first Y-axis linear module 1102, and the first Y-axis linear module 1102 drives the first material-grabbing manipulator 13 to move to the first vibration loader 701, and the first material-grabbing manipulator 13 performs eighteen clamping operations at the first vibration loader 701. After all the clamping operations are completed, the first X-axis linear module 1101 drives the first Y-axis linear module 1102, and the first Y-axis linear module 1102 drives the first material-grabbing manipulator 13 to move to the upper side of the assembly component 9, and the first material-grabbing manipulator 13 synchronously places the eighteen inserts on the assembly component 9. , and then the assembly component 9 moves to the lower side of the second moving component 12 driven by the linear module 8, and then drives the second Y-axis linear module 1202 through the second X-axis linear module 1201, and the second Y-axis linear module 1202 drives the second material picking robot 14 to move to the upper side of the second vibration loader 702, the third vibration loader 703, the fourth vibration loader 704, the fifth vibration loader 705, the sixth vibration loader 706 and the seventh vibration loader 707 in sequence, clamping ten inserts in sequence, and finally moving to the upper side of the assembly component 9, and placing the ten inserts on the assembly component 9 synchronously through the second material picking robot 14.
[0047] Embodiment 6, as Fig. 9 and Fig.10 As shown, this embodiment adds the following structure on the basis of Embodiment 1: the first material picking robot 13 includes a first connecting frame 1301 connected to the first Y-axis linear module 1102, and eighteen groups of first material picking fixtures 1302 are installed on the first connecting frame 1301; the second material picking robot 14 includes a second connecting frame 1401 connected to the second Y-axis linear module 1202, and ten groups of second material picking fixtures 1402 are installed on the second connecting frame 1401.
[0048] In this embodiment, when in use, the first X-axis linear module 1101 drives the first Y-axis linear module 1102, the first Y-axis linear module 1102 drives the first connecting frame 1301, the first connecting frame 1301 drives the first material picking fixture 1302, and eighteen clamping operations are performed at the first vibrating loader 701, and the clamped inserts are synchronously placed on the assembly component 9 to complete the first loading operation, and then the second X-axis linear module 1201 drives the second Y-axis linear module 1202, the second Y-axis linear module 1202 drives the second connecting frame 1401, the second connecting frame 1401 drives the second material picking fixture 1402 to clamp materials at the second vibrating loader 702, the third vibrating loader 703, the fourth vibrating loader 704, the fifth vibrating loader 705, the sixth vibrating loader 706 and the seventh vibrating loader 707 in turn, and the clamped inserts are synchronously placed on the assembly component 9.
[0049] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the relevant technical field without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.
Claims
1. An automatic embedding device for overmolding, characterized in that: The invention comprises an injection molding machine (1), wherein a three-axis moving device (2) is installed on one side of the top of the injection molding machine (1), a five-axis mechanical arm (3) is connected to the power output end of the three-axis moving device (2), and the five-axis mechanical arm (3) is connected to a mechanical hand clamping mechanism (4), and a feeding device (5) is provided on the outside of the injection molding machine (1), and the feeding device (5) comprises a base (6), and a plurality of feeding mechanisms (7) are installed on both sides of the top of the base (6), and a linear module (8) is installed between the feeding mechanisms (7) on both sides of the base (6), and the linear module (8) 8) is connected to an assembly component (9), a mounting frame (10) is also installed on the top of the base (6), a first moving component (11) and a second moving component (12) are installed on both sides of the top of the mounting frame (10), a power output end of the first moving component (11) is connected to a first material picking robot (13), and a power output end of the second moving component (12) is connected to a second material picking robot (14), a punching device (15) is also provided on one side of the feeding device (5), and a conveyor (16) is provided on one side of the punching device (15).
2. The automatic embedding device for overmolding according to claim 1 is characterized in that: The manipulator clamping mechanism (4) comprises a clamping mounting frame (401), a product picking clamp (402) is mounted on the left side of the clamping mounting frame (401), a first loading clamp (403) is mounted on the lower side of the clamping mounting frame (401), a second loading clamp (404) is mounted on the right side of the clamping mounting frame (401), a third loading clamp (405) is mounted on the upper side of the clamping mounting frame (401), and a connecting frame (406) is mounted on the front side of the clamping mounting frame (401), and the connecting frame (406) is locked and connected to the five-axis manipulator (3).
3. The automatic embedding device for overmolding according to claim 2 is characterized in that: The plurality of feeding mechanisms (7) include a first vibrating feeder (701), a second vibrating feeder (702), a third vibrating feeder (703), a fourth vibrating feeder (704), a fifth vibrating feeder (705), a sixth vibrating feeder (706) and a seventh vibrating feeder (707), wherein the first vibrating feeder (701), the second vibrating feeder (702), the third vibrating feeder (703), the fourth vibrating feeder (704), the fifth vibrating feeder (705), the sixth vibrating feeder (706) and the seventh vibrating feeder (707) Seven vibrating loaders (707) are evenly installed on both sides of the top of the base (6); the output ends of the first vibrating loaders (701), the second vibrating loaders (702), the third vibrating loaders (703), the fourth vibrating loaders (704), the fifth vibrating loaders (705), the sixth vibrating loaders (706) and the seventh vibrating loaders (707) are all connected to a discharge limit groove (708); a support frame (709) is provided at the bottom of the discharge limit groove (708); and the support frame (709) is installed on the base (6).
4. The automatic embedding device for overmolding according to claim 3 is characterized in that: The assembly component (9) comprises a movable base (901) slidably mounted on the linear module (8), the top four sides of the movable base (901) are mounted with support rods (902), the top of the support rods (902) is mounted with an assembly plate (903), the bottom of the assembly plate (903) is connected to a cylinder mounting frame (904), the bottom of the cylinder mounting frame (904) is mounted with a master cylinder (905), the power output end of the master cylinder (905) is connected to a top block (906), the top of the top block (906) is mounted with A movable plate (907) is provided on the surface of the movable plate (907) with twenty-one groups of assembly rods (908). The movable plate (907) is also provided with five groups of assembly boxes (909). Springs (910) are provided in the five groups of assembly boxes (909). The free ends of the springs (910) are connected with locking covers (911). The locking covers (911) are locked and installed at the bottom of the assembly boxes (909). A limiting plate (912) is slidably connected in the assembly boxes (909). A compensating plate (912) is provided on the top of the limiting plate (912). A compensating column (913) is provided with an assembly push rod (914) on the top of the compensating column (913); a first mounting frame (915) is provided on one side of the bottom of the movable plate (907); a first auxiliary cylinder (916) is provided on the bottom of the first mounting frame (915); a first auxiliary rod (917) is connected to the power output end of the first auxiliary cylinder (916); a second mounting frame (918) is provided on the other side of the bottom of the movable plate (907); a second auxiliary cylinder (919) is provided on the bottom of the second mounting frame (918); The power output end of the second auxiliary cylinder (919) is connected to the second auxiliary rod (920), and the tops of the twenty-one groups of assembly rods (908), the five groups of assembly top rods (914), the first auxiliary rod (917) and the second auxiliary rod (920) all penetrate the assembly plate (903) and extend to its upper side. The four sides of the movable plate (907) are installed with guide sleeves (921), and the guide sleeves (921) are slidably connected to the guide rods (922), and the guide rods (922) are fixedly installed at the bottom of the assembly plate (903).
5. The automatic embedding device for overmolding according to claim 4 is characterized in that: The first moving assembly (11) and the second moving assembly (12) have the same structure. The first moving assembly (11) comprises a first X-axis linear module (1101) and a first Y-axis linear module (1102). The first X-axis linear module (1101) is mounted on a mounting frame (10). The first Y-axis linear module (1102) is mounted on the first X-axis linear module (1101). The power output end of the first Y-axis linear module (1102) is connected to a first material picking robot (13). The second moving assembly (12) comprises a second X-axis linear module (1201) and a second Y-axis linear module (1202). The second X-axis linear module (1201) is mounted on the mounting frame (10). The second Y-axis linear module (1202) is mounted on the second X-axis linear module (1201). The power output end of the second Y-axis linear module (1202) is connected to a second material picking robot (14).
6. The automatic embedding device for overmolding according to claim 5 is characterized in that: The first material picking robot (13) includes a first connecting frame (1301) connected to the first Y-axis linear module (1102), and a plurality of first material picking fixtures (1302) are installed on the first connecting frame (1301). The second material picking robot (14) includes a second connecting frame (1401) connected to the second Y-axis linear module (1202), and a plurality of second material picking fixtures (1402) are installed on the second connecting frame (1401).