A rubber gate valve rubber manufacturing device
By designing the positioning mold closing cooling mechanism and auxiliary mold release mechanism in the rubber gate valve manufacturing device, the problem of excessive cooling time after rubber injection molding is solved, and rapid cooling and efficient production are achieved.
Patent Information
- Application Number
- CN202421492712.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-27
AI Technical Summary
The existing rubber gate valve manufacturing device has a long cooling time after rubber injection molding, which affects production efficiency and lacks a structure to quickly cool the mold.
A rubber gate valve manufacturing device including a positioning mold closing cooling mechanism and an auxiliary mold release mechanism is designed. The positioning and mold clamping cooling mechanism realizes positioning and mold clamping of the lower mold and the upper mold through the coordination of the limiting rod, slider and insertion frame, and uses the combination of a water pump, cooling water tank, thermal block and heat dissipation fan to achieve rapid cooling. The auxiliary mold release mechanism assists the release of rubber through the cooperation of push rod, pad and spring.
Through rapid cooling and auxiliary mold release functions, the cooling time of rubber injection molding raw materials is significantly shortened, production efficiency is improved, and the rubber material removal process is simplified.
Smart Images

Figure CN222697832U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of manufacturing devices, in particular to a rubber manufacturing device for a rubber gate valve. Background Art
[0002] The rubber gate valve mainly utilizes the overall rubber coating of the gate to produce deformation compensation to achieve a good sealing effect, overcoming the poor sealing, leakage or corrosion of general gate valves. In the rubber production process, a manufacturing device, that is, a mold, is usually used for rubber injection production.
[0003] According to the description of a rubber manufacturing device for a rubber gate valve disclosed on the patent website (authorization announcement number: CN 213704277U), "the utility model discloses a rubber manufacturing device for a rubber gate valve, which belongs to the technical field of rubber gate valve production, including a mold base, a bottom mold is installed on the top of the mold base, a top mold is installed on the top of the bottom mold, a plug hole is opened inside the mold base, and a control rod extending to the bottom of the mold base is installed at the bottom of the bottom mold. A limit plate corresponding to the position of the plug hole is fixedly connected to one side of the surface of the control rod, and the control rod is pulled downward until the bottom mold is completely attached to the inside of the mold base, and the control rod is rotated to adjust the direction of the limit plate so that the limit plate is not aligned with the plug hole. After the shaping is completed, the top mold is reset to complete the mold opening, the control rod is twisted, and the direction of the limit plate is adjusted until the limit plate is aligned with the plug hole. The control rod is released, and the bottom mold is automatically lifted up and separated from the mold base under the elastic force of spring A, which is convenient for material removal. Compared with traditional production molds, the convenience of material removal is improved, saving time and effort."
[0004] In view of the above description, the applicant believes that there are the following problems:
[0005] During use, the utility model can automatically lift up the bottom film under the action of elastic force through the provided spring A to facilitate material removal, and can limit the movement of the top film by using the limiting hole and the limiting rod to prevent it from deflecting. However, in actual use, since the injection molding of rubber requires waiting for the raw materials to cool before demolding, and the cooling time is generally very long, the manufacturing device does not have a structure for quickly cooling the mold, resulting in too slow cooling of the injection molding raw materials, affecting production efficiency. Therefore, it is necessary to improve a rubber manufacturing device for rubber gate valves to solve the above problems. Utility Model Content
[0006] The utility model aims to provide a rubber manufacturing device for a rubber gate valve to solve the problems raised in the above background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rubber gate valve rubber manufacturing device, comprising a lower mold, a cooling water trough is opened inside the lower mold, an auxiliary demolding mechanism is arranged at the bottom of the lower mold, and a positioning mold cooling mechanism is arranged on the top and right side of the lower mold.
[0008] The positioning and mold-closing cooling mechanism comprises a positioning component and a cooling component. The positioning component is arranged on the top of the lower mold, and the cooling component is arranged on the right side of the lower mold.
[0009] Preferably, the positioning assembly includes a fixed block, which is fixedly installed on the outside of the lower mold, a limiting rod is fixedly installed on the top of the fixed block, a slider is slidably installed on the outside of the limiting rod, an upper mold is fixedly installed on the inner side of the slider, and an insertion frame is fixedly installed on the bottom of the upper mold, so as to facilitate the positioning of the lower mold and the upper mold through the positioning assembly.
[0010] Preferably, grooves are provided at corresponding positions of the lower mold and the insertion frame, and the insertion frame is slidably installed in the grooves provided in the lower mold to prevent displacement.
[0011] Preferably, the cooling assembly includes a shunt pipe, which is fixedly installed inside the cooling water trough. Two shunt pipes are provided, and a first insert is slidably installed inside the back shunt pipe, and a second insert is slidably installed inside the front shunt pipe. A water pump is fixedly installed at the end of the insert away from the shunt pipe, a water suction pipe is fixedly installed on the right side of the water pump, a cooling water tank is fixedly installed outside the water suction pipe, a water replenishment and air filter port is provided on the top of the cooling water tank, a heat conduction block is fixedly installed inside the cooling water tank, and a heat dissipation fan is fixedly installed on the front of the heat conduction block, so as to provide cooling circulation and cooling for the lower mold through the cooling assembly.
[0012] Preferably, holes are provided at corresponding positions of the cooling water tank and the second insert, and one end of the second insert away from the shunt pipe is fixedly installed inside the hole provided inside the cooling water tank, so as to facilitate drainage under normal conditions.
[0013] Preferably, the auxiliary demoulding mechanism includes a limiting slide bar, which is slidably installed inside the lower mold, a lifting plate is fixedly installed on the top of the limiting slide bar, a push rod is fixedly installed on the bottom of the lifting plate, a cushion block is fixedly installed on the bottom of the push rod, and a spring is fixedly installed on the top of the cushion block, so as to facilitate assisted demoulding by the auxiliary demoulding mechanism.
[0014] Preferably, the spring is arranged outside the push rod, and one end of the spring away from the cushion block is fixedly mounted to the bottom of the lower mold, so as to facilitate the rebound of the lifting plate under normal conditions.
[0015] Compared with the prior art, the utility model provides a rubber gate valve rubber manufacturing device, which has the following beneficial effects:
[0016] 1. The rubber manufacturing device for rubber gate valves, through the positioning and mold-closing cooling mechanism, can position the lower mold and the upper mold when they are molded together without deviation by utilizing the cooperation of the limit rod and the slider and the function of the insert frame during use. The cooling water circulation inside the cooling water tank can be made by utilizing a water pump to take away the temperature inside the lower mold through the water circulation. The cooling water can be cooled by utilizing a heat-conducting block and a heat-dissipating fan, thereby realizing the function of cooling the lower mold, enabling the rubber injection molding raw material to be cooled quickly and improving production efficiency.
[0017] 2. The rubber manufacturing device for rubber gate valves is equipped with an auxiliary demoulding mechanism. During use, the lift plate can be moved upward by pushing the pad to assist in pushing out the rubber after injection molding. The elastic force of the spring can automatically return the lift plate to its original position, thereby achieving the function of assisting the demoulding of the rubber. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:
[0019] Figure 1 This is a schematic diagram of the appearance structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the cross-sectional appearance structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the appearance and structure of the positioning and clamping cooling mechanism of the utility model;
[0022] Figure 4 This is a schematic diagram of the appearance structure of the positioning component of the utility model;
[0023] Figure 5 This is a schematic diagram of the cross-sectional appearance structure of the cooling component of the utility model;
[0024] Figure 6 This is a schematic diagram of the appearance structure of the auxiliary demoulding mechanism of the utility model.
[0025] In the figure: 1. lower mold; 2. positioning mold clamping cooling mechanism; 21. positioning assembly; 211. fixing block; 212. limiting rod; 213. sliding block; 214. upper mold; 215. insert frame; 22. cooling assembly; 221. shunt pipe; 222. insert pipe one; 223. insert pipe two; 224. water pump; 225. suction pipe; 226. cooling water tank; 227. water supply and air filter port; 228. heat conduction block; 229. cooling fan; 3. auxiliary demoulding mechanism; 31. limiting sliding rod; 32. lifting plate; 33. push rod; 34. cushion block; 35. spring; 4. cooling water trough. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] Embodiment 1:
[0029] See also Figure 1-5 The utility model provides a technical solution: a rubber gate valve rubber manufacturing device, including a lower mold 1, a cooling water trough 4 is opened inside the lower mold 1, an auxiliary demoulding mechanism 3 is arranged at the bottom of the lower mold 1, and a positioning mold cooling mechanism 2 is arranged on the top and right side of the lower mold 1.
[0030] The positioning, mold-closing and cooling mechanism 2 comprises a positioning component 21 and a cooling component 22 . The positioning component 21 is arranged on the top of the lower mold 1 , and the cooling component 22 is arranged on the right side of the lower mold 1 .
[0031] Furthermore, the positioning assembly 21 includes a fixed block 211, which is fixedly installed on the outer side of the lower mold 1, a limiting rod 212 is fixedly installed on the top of the fixed block 211, a slider 213 is slidably installed on the outside of the limiting rod 212, an upper mold 214 is fixedly installed on the inner side of the slider 213, and an insert frame 215 is fixedly installed on the bottom of the upper mold 214, so as to facilitate the positioning of the lower mold 1 and the upper mold 214 through the positioning assembly 21.
[0032] Furthermore, grooves are provided at corresponding positions of the lower mold 1 and the insert frame 215 , and the insert frame 215 is slidably installed in the grooves provided inside the lower mold 1 to prevent displacement.
[0033] Furthermore, the cooling component 22 includes a shunt pipe 221, which is fixedly installed inside the cooling water trough 4. Two shunt pipes 221 are provided, and a plug 1 222 is slidably installed inside the back shunt pipe 221, and a plug 2 223 is slidably installed inside the front shunt pipe 221. A water pump 224 is fixedly installed on the end of the plug 1 222 away from the shunt pipe 221, a water pump 225 is fixedly installed on the right side of the water pump 224, a cooling water tank 226 is fixedly installed on the outside of the water pump 225, a water replenishment and air filter port 227 is provided on the top of the cooling water tank 226, a heat conductive block 228 is fixedly installed inside the cooling water tank 226, and a heat dissipation fan 229 is fixedly installed on the front of the heat conductive block 228, so as to provide cooling circulation and cooling for the lower mold 1 through the cooling component 22.
[0034] Furthermore, holes are provided at corresponding positions of the cooling water tank 226 and the second insert pipe 223, and one end of the second insert pipe 223 away from the shunt pipe 221 is fixedly installed inside the hole provided inside the cooling water tank 226, so as to facilitate drainage under normal conditions.
[0035] Embodiment two:
[0036] See also Figure 6 In combination with Example 1, it is further obtained that the auxiliary demoulding mechanism 3 includes a limiting slide bar 31, the limiting slide bar 31 is slidably installed inside the lower mold 1, a lift plate 32 is fixedly installed on the top of the limiting slide bar 31, a push rod 33 is fixedly installed on the bottom of the lift plate 32, a cushion block 34 is fixedly installed on the bottom of the push rod 33, and a spring 35 is fixedly installed on the top of the cushion block 34, so as to facilitate the auxiliary demoulding through the auxiliary demoulding mechanism 3.
[0037] Furthermore, the spring 35 is arranged outside the push rod 33, and one end of the spring 35 away from the cushion block 34 is fixedly mounted to the bottom of the lower mold 1, so as to facilitate the rebound of the lifting plate 32 under normal conditions.
[0038] In actual operation, when this device is used, the upper mold 214 is moved downward. When the upper mold 214 moves downward, the slider 213 slides outside the limit rod 212 to achieve the positioning function. When the lower mold 1 is molded with the upper mold 214, the insert frame 215 is inserted into the lower mold 1. At this time, the rubber injection molding material can be injected through the hole on the top of the upper mold 214. After the injection molding is completed, the water pump 224 is driven to make the pumping pipe 225 pump water from the inside of the cooling water tank 226. The cooling water passes through the insert pipe 222 and is pumped from the rear The interior of the shunt pipe 221 enters the interior of the cooling water trough 4, takes away the temperature of the lower mold 1, and then flows out from the front shunt pipe 221, passes through the second insert pipe 223, and returns to the cooling water tank 226. The heat conduction of the heat conductive block 228 can conduct the temperature of the cooling water, and the heat dissipation fan 229 can dissipate the heat of the heat conductive block 228. After the manufacture of the rubber is completed, the pad 34 is pressed to make the push rod 33 drive the lifting plate 32 to rise, so as to lift the rubber. After stopping pressing the pad 34, the spring 35 can be used to make the lifting plate 32 rebound.
[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A rubber gate valve rubber manufacturing device, comprising a lower mold (1), characterized in that: A cooling water trough (4) is provided inside the lower mold (1), an auxiliary demoulding mechanism (3) is provided at the bottom of the lower mold (1), and a positioning mold-closing cooling mechanism (2) is provided at the top and right side of the lower mold (1); The positioning and mold-closing cooling mechanism (2) comprises a positioning component (21) and a cooling component (22); the positioning component (21) is arranged on the top of the lower mold (1), and the cooling component (22) is arranged on the right side of the lower mold (1).
2. A rubber gate valve rubber manufacturing device according to claim 1, characterized in that: The positioning assembly (21) comprises a fixed block (211), the fixed block (211) is fixedly mounted on the outer side of the lower mold (1), a limiting rod (212) is fixedly mounted on the top of the fixed block (211), a sliding block (213) is slidably mounted on the outside of the limiting rod (212), an upper mold (214) is fixedly mounted on the inner side of the sliding block (213), and an insert frame (215) is fixedly mounted on the bottom of the upper mold (214).
3. A rubber gate valve rubber manufacturing device according to claim 2, characterized in that: Grooves are provided at corresponding positions of the lower mold (1) and the insert frame (215), and the insert frame (215) is slidably mounted inside the grooves provided inside the lower mold (1).
4. A rubber gate valve rubber manufacturing device according to claim 1, characterized in that: The cooling assembly (22) comprises a shunt pipe (221), wherein the shunt pipe (221) is fixedly installed inside the cooling water trough (4), two shunt pipes (221) are provided, and a first plug (222) is slidably installed inside the back shunt pipe (221), and a second plug (223) is slidably installed inside the front shunt pipe (221), a water pump (224) is fixedly installed at one end of the plug (222) away from the shunt pipe (221), a water pump (225) is fixedly installed on the right side of the water pump (224), a cooling water tank (226) is fixedly installed outside the water pump (225), a water replenishment and air filter port (227) is provided on the top of the cooling water tank (226), a heat conduction block (228) is fixedly installed inside the cooling water tank (226), and a heat dissipation fan (229) is fixedly installed on the front of the heat conduction block (228).
5. A rubber gate valve rubber manufacturing device according to claim 4, characterized in that: The cooling water tank (226) and the second insert pipe (223) are provided with holes at corresponding positions, and the end of the second insert pipe (223) away from the diverter pipe (221) is fixedly installed inside the hole provided inside the cooling water tank (226).
6. A rubber gate valve rubber manufacturing device according to claim 1, characterized in that: The auxiliary demoulding mechanism (3) comprises a limiting slide bar (31), the limiting slide bar (31) is slidably mounted inside the lower mold (1), a lifting plate (32) is fixedly mounted on the top of the limiting slide bar (31), a push rod (33) is fixedly mounted on the bottom of the lifting plate (32), a cushion block (34) is fixedly mounted on the bottom of the push rod (33), and a spring (35) is fixedly mounted on the top of the cushion block (34).
7. A rubber gate valve rubber manufacturing device according to claim 6, characterized in that: The spring (35) is arranged outside the push rod (33), and one end of the spring (35) away from the cushion block (34) is fixedly mounted on the bottom of the lower mold (1).
Citation Information
Patent Citations
Rubber gate valve rubber manufacturing device
CN213704277U