Composite belt anti-slip roller structure and composite press

By designing the composite belt anti-slip pressing roller structure in the composite press, and using rubber pressing rollers to increase the friction of the belt, the equipment failure and shutdown caused by the composite belt slip are solved, and higher transmission efficiency and longer belt service life are achieved.

CN222697892UActive Publication Date: 2025-04-01GPM MACHINERY SHANGHAI
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Patent Information

Application Number
CN202420932787.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-04-01
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

During use, existing composite belts of composite presses are prone to equipment failure and shutdown due to belt slippage, which increases maintenance costs and affects production efficiency.

Method used

A composite belt anti-slip pressing roller structure is designed. When the rubber pressure roller is closed with the upper driving roller, the rubber pressure roller presses the upper belt from above to increase friction and prevent the belt from slipping.

Benefits of technology

It effectively avoids equipment failures and downtime caused by belt slippage, improves transmission efficiency, extends the belt service life, reduces maintenance costs, and enhances system reliability.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222697892U_ABST
Patent Text Reader

Abstract

The utility model relates to a composite belt anti-skid pressure roller structure and a composite press. The composite belt anti-skid pressure roller structure includes two fixed seats, each of which is connected to an adjustment component, and the two ends of the rubber pressure roller are rotatably connected to the two adjustment components; two fixed cross braces are connected between the two fixed seats. A slide groove is provided on the fixed seat, and a square slider is slidably connected in the slide groove. The middle of the square slider is connected to a bearing, and the end of the rubber pressure roller is rotatably connected to the bearing; the square slider is connected to a driving component. The driving component includes a driving cylinder, which is connected to the upper end of the fixed seat, and the output end of the driving cylinder is connected to the square slider. The purpose of the utility model is to provide a composite belt anti-skid pressure roller structure to overcome the existing defects and avoid the composite belt from slipping during the production process.
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Description

Technical Field

[0001] The utility model relates to a composite belt anti-skid pressure roller structure and a composite press. Background Art

[0002] This series of continuous fiber reinforced thermoplastic composite materials uses a unique process to produce products with superior properties such as high strength, high modulus, high impact resistance, fatigue resistance, good thermal stability, corrosion resistance, low warpage, and environmental protection and recyclability.

[0003] Continuous fiber reinforced thermoplastic composites have excellent mechanical properties, strong processability and stable chemical properties, such as high tensile strength and flexural strength, and excellent high and low temperature impact resistance. They are widely used in aerospace, containers, refrigerated trucks, lightweight automobiles, and battery bottom guard plate structural parts.

[0004] During the use of the existing composite press composite belt, equipment failure and shutdown may occur due to belt slippage, which will increase maintenance costs and affect production efficiency. Therefore, a composite belt anti-slip roller structure and a composite press are proposed to address the above problems. Utility Model Content

[0005] The utility model aims to overcome the existing defects and provide a composite belt anti-skid pressure roller structure to prevent the composite belt from slipping during the production process.

[0006] The technical solution to achieve the above object is: a composite belt anti-skid roller structure, comprising two fixed seats, each of which is connected to an adjustment component, and the two ends of the rubber roller are rotatably connected to the two adjustment components; two fixed cross braces are connected between the two fixed seats;

[0007] The fixed seat is provided with a slide groove, and the adjusting assembly includes a block slider, a bearing and a driving assembly. The block slider is slidably connected in the slide groove, the middle of the block slider is connected to the bearing, and the end of the rubber pressure roller is rotatably connected to the bearing; the block slider is connected to the driving assembly; the left side of the upper end of the frame is connected to the upper driving roller, the upper belt is wound around the upper driving roller, and the rubber pressure roller is located above the upper driving roller and contacts with the surface of the upper belt.

[0008] Preferably, the driving assembly comprises a driving cylinder, the driving cylinder is connected to the upper end of the fixing seat, and the output end of the driving cylinder is connected to the block slider.

[0009] A composite press machine with a composite belt anti-skid roller structure, wherein the left end of the upper end surface of the frame is connected to two fixing seats; and a processing component and a belt component are arranged in the middle of the frame.

[0010] Preferably, a slide groove is provided on the fixed seat, a block slider is slidably connected in the slide groove, the middle of the block slider is connected to a bearing, and the end of the rubber pressure roller is rotatably connected to the bearing; the block slider is connected to a driving assembly.

[0011] Preferably, the driving assembly comprises a driving cylinder, the driving cylinder is connected to the upper end of the fixing seat, and the output end of the driving cylinder is connected to the block slider.

[0012] Preferably, the processing assembly comprises a cooling device area, a four-roller pressing area and a heating device area; the heating device area is arranged on the right side of the frame, the four-roller pressing area is arranged in the middle, and the cooling device area is arranged on the left side.

[0013] Preferably, the belt assembly includes a lower belt; the middle of the frame is connected to an upper auxiliary roller, the right side is connected to an upper passive roller, and the upper belt is respectively wound around the upper driving roller, the upper auxiliary roller and the upper passive roller;

[0014] The left side of the lower end of the frame is connected to the lower driving roller, the middle part is connected to the lower auxiliary roller, and the right side is connected to the lower passive roller. The lower belt is respectively wound around the lower driving roller, the lower auxiliary roller and the lower passive roller.

[0015] The beneficial effects of the utility model are as follows: the composite belt anti-skid pressure roller structure, by setting a rubber pressure roller and closing it with the upper drive roller, the rubber pressure roller presses the upper belt from above, increasing the friction so that the belt no longer slips during operation, and avoiding problems such as equipment failure and shutdown caused by belt slippage. It can improve transmission efficiency: ensure effective power transmission and reduce energy loss. Ensure normal operation of equipment: avoid equipment failure and shutdown caused by slippage. Extend the service life of the belt: reduce wear and reduce the frequency of belt replacement. Improve production efficiency: ensure the continuity and stability of the production line. Ensure safety: reduce safety risks caused by belt slippage. Ensure product quality: avoid affecting product quality and consistency due to transmission problems. Reduce maintenance costs: reduce the cost of repairing and replacing parts. Enhance system reliability: ensure stable operation of equipment under various working conditions. Thereby obtaining better production benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the anti-skid pressure roller structure of the composite belt of the utility model;

[0017] Figure 2 It is a schematic diagram of the composite press of the utility model.

[0018] In the figure: 1. fixed seat; 2. rubber pressure roller; 3. fixed cross brace; 4. slide groove; 5. block slider; 6. bearing; 7. driving cylinder; 8. frame; 9. cooling device area; 10. four-roller pressure area; 11. heating device area; 12. upper belt; 13. lower belt; 14. upper driving roller; 15. upper auxiliary roller; 16. upper passive roller; 18. lower driving roller; 19. lower auxiliary roller; 20. lower passive roller. DETAILED DESCRIPTION

[0019] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0020] The utility model will be further described below in conjunction with the accompanying drawings.

[0021] like Figure 1 As shown, a composite belt anti-skid roller structure includes two fixed seats 1, each of which is connected to an adjustment component, and both ends of a rubber roller 2 are rotatably connected to the two adjustment components; two fixed cross braces 3 are connected between the two fixed seats 1.

[0022] Specifically, a slide groove 4 is provided on the fixed seat 1, and the adjustment assembly includes a block slider 5, a bearing 6 and a driving assembly. The block slider 5 is slidably connected in the slide groove 4, the middle of the block slider 5 is connected to the bearing 6, and the end of the rubber pressure roller 2 is rotatably connected to the bearing 6; the block slider 5 is connected to the driving assembly; the upper left end of the frame 8 is connected to the upper driving roller 14, the upper belt 12 is wound around the upper driving roller 14, and the rubber pressure roller 2 is located above the upper driving roller 14 and contacts the surface of the upper belt 12. The driving assembly includes a driving cylinder 7, which is connected to the upper end of the fixed seat 1, and the output end of the driving cylinder 7 is connected to the block slider 5.

[0023] Specifically, the output end of the driving cylinder 7 pushes the block slider 5 to slide in the slide groove 4, thereby driving the rubber pressure roller 2 to move, so that the rubber pressure roller 2 and the upper driving roller 14 are closed, and the rubber pressure roller 2 presses the upper belt 12 from above, increasing the friction force so that the belt no longer slips during operation, thereby avoiding problems such as equipment failure and shutdown caused by belt slippage.

[0024] The anti-skid roller structure of the composite belt can improve transmission efficiency: ensure effective power transmission and reduce energy loss. Ensure normal operation of equipment: avoid equipment failure and shutdown caused by slippage. Extend the service life of the belt: reduce wear and reduce the frequency of belt replacement. Improve production efficiency: ensure the continuity and stability of the production line. Ensure safety: reduce safety risks caused by belt slippage. Ensure product quality: avoid product quality and consistency affected by transmission problems. Reduce maintenance costs: reduce the cost of repair and replacement of parts. Enhance system reliability: ensure stable operation of equipment under various working conditions. Thereby obtaining better production benefits.

[0025] like Figure 2 As shown, a composite press machine with a composite belt anti-skid roller structure, the left end of the upper end surface of the frame 8 is connected to two fixed seats 1; the middle of the frame 8 is provided with a processing component and a belt component. A slide groove 4 is provided on the fixed seat 1, and a square slider 5 is slidably connected in the slide groove 4. The middle of the square slider 5 is connected to a bearing 6, and the end of the rubber roller 2 is rotatably connected to the bearing 6; the square slider 5 is connected to a driving component. The driving component includes a driving cylinder 7, which is connected to the upper end of the fixed seat 1, and the output end of the driving cylinder 7 is connected to the square slider 5.

[0026] Specifically, the processing assembly includes a cooling device area 9, a four-roller pressing area 10 and a heating device area 11; the heating device area 11 is arranged on the right side of the frame 8, the four-roller pressing area 10 is arranged in the middle, and the cooling device area 9 is arranged on the left side. The heating device area 11 is an electric heating chamber for softening the product; the four-roller pressing area 10 is composed of two pressing rollers at the top and bottom, each of which is connected to a separate driving motor for shaping the product when passing through; the heating device area 11 is a cooling chamber for cooling and shaping the product.

[0027] Specifically, the belt assembly includes a lower belt 13; the middle part of the frame 8 is connected to the upper auxiliary roller 15, the right side is connected to the upper passive roller 16, and the upper belt 12 is respectively wrapped around the upper driving roller 14, the upper auxiliary roller 15 and the upper passive roller 16; the left side of the lower end of the frame 8 is connected to the lower driving roller 18, the middle part is connected to the lower auxiliary roller 19, and the right side is connected to the lower passive roller 20, and the lower belt 13 is respectively wrapped around the lower driving roller 18, the lower auxiliary roller 19 and the lower passive roller 20.

[0028] Specifically, the product enters from the right end of the frame 8, follows the movement of the upper belt 12 and the lower belt 13, passes through the heating device area 11, the heating device area 11 softens the product, and then runs to the four-roller pressing area 10 to shape the product, and then runs to the cooling device area 9 to cool and shape, and finally flows out from the left end of the frame 8 along with the upper belt 12 and the lower belt 13.

[0029] The above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model is described in detail with reference to the above embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the above embodiments, or replace some or all of the technical features therein with equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model.

Claims

1. A composite belt anti-slip roller structure, characterized in that: It comprises two fixed seats (1), each of the two fixed seats (1) is connected to an adjustment component, and the two ends of the rubber pressure roller (2) are rotatably connected to the two adjustment components; two fixed cross braces (3) are connected between the two fixed seats (1); The fixed seat (1) is provided with a slide groove (4), and the adjustment component comprises a block slider (5), a bearing (6) and a driving component. The slide groove (4) is slidably connected to the block slider (5), the middle of the block slider (5) is connected to the bearing (6), and the end of the rubber pressure roller (2) is rotatably connected to the bearing (6); the block slider (5) is connected to the driving component; the upper left side of the upper end of the frame (8) is connected to an upper driving roller (14), an upper belt (12) is wound around the upper driving roller (14), and the rubber pressure roller (2) is located above the upper driving roller (14) and contacts the surface of the upper belt (12).

2. The anti-slip pressure roller structure for composite belt according to claim 1, characterized in that: The driving assembly comprises a driving cylinder (7), the driving cylinder (7) being connected to the upper end of the fixing seat (1), and the output end of the driving cylinder (7) being connected to the block slider (5).

3. A composite press machine based on the composite belt anti-slip roller structure of claim 1, characterized in that: The left end of the upper end surface of the frame (8) is connected to two fixing seats (1); a processing component and a belt component are arranged in the middle of the frame (8).

4. The compound press according to claim 3, characterized in that: The fixed seat (1) is provided with a slide groove (4), a block slider (5) is slidably connected in the slide groove (4), the middle of the block slider (5) is connected to a bearing (6), and the end of the rubber pressure roller (2) is rotatably connected to the bearing (6); the block slider (5) is connected to a driving component.

5. The compound press according to claim 4, characterized in that: The driving assembly comprises a driving cylinder (7), the driving cylinder (7) being connected to the upper end of the fixing seat (1), and the output end of the driving cylinder (7) being connected to the block slider (5).

6. The compound press according to claim 4, characterized in that: The processing assembly comprises a cooling device area (9), a four-roller pressing area (10) and a heating device area (11); the heating device area (11) is arranged on the right side of the frame (8), the four-roller pressing area (10) is arranged in the middle, and the cooling device area (9) is arranged on the left side.

7. The compound press according to claim 4, characterized in that: The belt assembly comprises a lower belt (13); the middle of the frame (8) is connected to an upper auxiliary roller (15), the right side is connected to an upper passive roller (16), and the upper belt (12) is respectively wound around an upper driving roller (14), the upper auxiliary roller (15) and the upper passive roller (16); The lower end of the frame (8) is connected to a lower driving roller (18) on the left side, connected to a lower auxiliary roller (19) in the middle, and connected to a lower passive roller (20) on the right side. The lower belt (13) is respectively wound around the lower driving roller (18), the lower auxiliary roller (19) and the lower passive roller (20).