A flying saw traction machine
By designing the traction mechanism and the flying saw mechanism of the fly saw traction machine, it slides up and down to alternately clamp the aluminum profile, and synchronizes the sliding speed of the saw assembly with the traction speed, the problem of the traction machine and the sawing device in the prior art is solved, and the efficiency and yield of aluminum profile production are improved.
Patent Information
- Application Number
- CN202421112626.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-05-20
AI Technical Summary
In the production of existing aluminum profiles, the traction machine and the sawing device are independent and out of synchronization, resulting in low production efficiency and high cost. In addition, the aluminum profiles produce waste due to changes in traction force during sawing and separation, which reduces the yield rate.
A flying saw traction machine is designed, including a traction mechanism and a flying saw mechanism. By providing a first traction assembly and a second traction assembly, it slides up and down and alternately clamps the aluminum profile, and synchronizes the sliding speed of the sawing assembly with the traction speed to realize the sawing operation.
The continuous traction efficiency of aluminum profiles is improved, the synchronous progress of sawing operations is achieved, the problem of out-of-synchronization between the traction machine and the sawing device is solved, the production efficiency is improved, and the scrap rate is reduced.
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Figure CN222710483U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum profile production and processing equipment, in particular to a flying saw traction machine. Background Art
[0002] In the production of aluminum extrusion, the aluminum profile needs to be pulled to eliminate the uneven flow of the aluminum profile along the cross section of the die mouth. Generally, a pulling machine and a mobile saw sawing and separation process are adopted. The pulling machine and the sawing device are independent of each other. The sawing device needs to be manually operated and cannot be fully automated. The production efficiency is low and the production cost is correspondingly high. Moreover, when this process is arranged for mobile sawing and separation, the extrusion speed of the extruder is generally limited so that the mobile saw can complete the separation within its sawing range and hand over the aluminum profile to the returning pulling machine. As a result, the aluminum profile will change its organizational properties due to the change in traction force during sawing and separation, which is easy to produce waste and reduce the yield of aluminum extrusion production. Utility Model Content
[0003] Based on this, in order to solve the problem that the traction machine and the sawing device are independent and asynchronous and affect the production efficiency, the utility model provides a flying saw traction machine, and its specific technical solution is as follows:
[0004] A flying saw traction machine comprises a traction mechanism and a flying saw mechanism; the traction mechanism comprises a first traction assembly, a second traction assembly and a traction frame, the first traction assembly and the second traction assembly are respectively mounted on the traction frame in an up-and-down sliding manner; the flying saw mechanism comprises a sawing assembly and a sawing frame arranged on one side of the traction frame, the sawing assembly is slidably mounted on the sawing frame, the sawing assembly is provided with a sawing knife that can reciprocate and approach the traction frame, and the sliding speed of the sawing assembly is synchronized with the sliding speeds of the first traction assembly and the second traction assembly.
[0005] The above-mentioned flying saw traction machine is provided with a first traction component and a second traction component, and the first traction component and the second traction component are respectively arranged up and down, so that the two can alternately clamp the aluminum profile, thereby improving the continuous traction efficiency of the aluminum profile; by providing a sawing knife, the sawing knife can reciprocate away from and approach the aluminum profile in the clamped state to achieve sawing of the aluminum profile; by matching the sliding speed of the sawing component with the traction speed of the aluminum profile, the sawing knife can synchronously complete the sawing operation during the traction process of the aluminum profile, thereby solving the problem that the traction machine and the sawing device are independent and asynchronous and affect the production efficiency.
[0006] Furthermore, the traction frame includes a first frame body and a second frame body mounted on the bottom of the first frame body, the first frame body is provided with a first slide groove, the second frame body is provided with a second slide groove, the first traction component is slidably installed on the first slide groove, and the second traction component is slidably installed on the second slide groove.
[0007] Furthermore, the first traction assembly includes a first clamping member, a first material stop member and a first sliding seat slidably connected to the first slide groove, the first clamping member and the first material stop member are both slidably assembled at the bottom of the first sliding seat, and the first material stop member is located on one side of the first clamping member, the first material stop member includes a first material stop plate and a sliding rod slidably assembled on the sliding seat, the first material stop plate is fixed on the sliding rod, and the first material stop plate is provided with a first protrusion that abuts against the aluminum profile.
[0008] Further, the first clamping member includes a first lifting block, a first driving block, a plurality of first clamping turns and a first slide table slidably connected to the bottom of the sliding seat, one end face of the first lifting block is slidably connected to the first slide table, and the other end face of the first lifting block is detachably connected to a first protective cover, the first driving block is installed on the first lifting block and is located in the first protective cover, the plurality of first clamping turns are installed on the first lifting block through a first driving shaft, the output end of the first driving block is transmission-connected to the first driving shaft, and the plurality of first clamping turns cooperate to clamp the aluminum profile.
[0009] Furthermore, the second traction assembly includes a second clamping member, a second material stop member and a second sliding seat slidably connected to the second slide groove, the second clamping member and the second material stop member are both slidably assembled on the top of the second sliding seat, and the second material stop member is located on one side of the second clamping member, the second material stop member includes a second material stop plate and a sliding beam slidably assembled on the sliding seat, the second material stop plate is fixed on one side of the sliding beam, and the second material stop plate is provided with a second protrusion that abuts against the aluminum profile.
[0010] Furthermore, the second clamping member includes a second lifting block, a second driving block, a plurality of second clamping turns and a second slide slidably connected to the bottom of the sliding seat, one end face of the second lifting block is slidably connected to the second slide, and the other end face of the second lifting block is detachably connected to a second protective cover, the second driving block is installed on the second lifting block and is located in the second protective cover, a plurality of second clamping turns are installed on the second lifting block through a second driving shaft, an output end of the second driving block is transmission-connected to the second driving shaft, and a plurality of second clamping turns cooperate together to clamp the aluminum profile.
[0011] Furthermore, the traction mechanism also includes a first drive motor and a second drive motor; a first rack is provided on the first frame, and a second rack is provided on the second frame; the first drive motor is installed on the first sliding seat, and a first gear meshing with the first rack is provided on the output end of the first drive motor; the second drive motor is installed on the second sliding seat, and a second gear meshing with the second rack is provided on the output end of the second drive motor.
[0012] Furthermore, the sawing assembly includes a sawing table, a moving part, a rotating motor and a third sliding seat slidably mounted on the sawing frame, a support block is provided on the top of the third sliding seat, the sawing table is fixed on the support block, the moving part is slidably connected to the sawing table, the rotating motor is installed on the moving part, the output end of the rotating motor is transmission-connected to the sawing blade, and a splash guard is also connected to the moving part, and the splash guard is arranged above the sawing blade.
[0013] Furthermore, a positioning groove below the sawing blade is fixed on the sawing table, a sawing channel for the sawing blade to pass through is formed in the groove of the positioning groove, and a supporting roller for supporting the aluminum profile is connected to one end of the sawing channel close to the traction frame.
[0014] Furthermore, a third rack is provided on the sawing frame; the sawing assembly also includes a third driving motor, the third driving motor is installed on the third sliding seat, and a third gear meshing with the third rack is sleeved on the output end of the third driving motor; the first gear, the second gear and the third gear have the same rotation speed. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of a flying saw traction machine according to an embodiment of the utility model;
[0016] Figure 2 It is a structural schematic diagram of a first traction assembly of a flying saw traction machine according to an embodiment of the utility model;
[0017] Figure 3 It is a structural schematic diagram of a second traction assembly of a flying saw traction machine according to an embodiment of the utility model;
[0018] Figure 4 It is a structural schematic diagram of a sawing assembly of a flying saw traction machine according to an embodiment of the utility model;
[0019] Figure 5 It is a structural schematic diagram of a sawing assembly of a flying saw traction machine described in one embodiment of the utility model.
[0020] Description of reference numerals:
[0021] 1. First traction assembly; 11. First clamping member; 111. First lifting block; 112. First clamping turn; 113. First slide; 12. First material stopper; 121. Slide bar; 122. First material stopper plate; 13. First slide seat; 2. Second traction assembly; 21. Second clamping member; 211. Second lifting block; 212. Second clamping turn; 213. Second slide; 22. Second material stopper; 221. Slide beam; 222. Second material stopper plate; 23. Second slide seat; 3. Traction frame; 31. First frame; 32. Second frame; 4. Sawing assembly; 41. Sawing blade; 42. Sawing table; 43. Moving member; 431. Splash shield; 44. Rotating motor; 45. Third slide seat; 46. Positioning groove; 47. Supporting roller; 5. Sawing frame; 6. First drive motor; 7. Second drive motor; 8. Third drive motor. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with its embodiments. It should be understood that the specific implementation methods described here are only used to explain the utility model and do not limit the protection scope of the utility model.
[0023] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.
[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0025] The “first” and “second” mentioned in the present invention do not represent specific quantities and orders, but are merely used to distinguish names.
[0026] like Figure 1-Figure 5As shown, a flying saw traction machine in one embodiment of the utility model includes a traction mechanism and a flying saw mechanism; the traction mechanism includes a first traction component 1, a second traction component 2 and a traction frame 3, and the first traction component 1 and the second traction component 2 are respectively assembled on the traction frame 3 in an up and down sliding manner; the flying saw mechanism includes a sawing component 4 and a sawing frame 5 arranged on one side of the traction frame 3, the sawing component 4 is slidably mounted on the sawing frame 5, and the sawing component 4 is provided with a sawing knife 41 that can reciprocate close to the traction frame 3, and the sliding speed of the sawing component 4 is synchronized with the sliding speed of the first traction component 1 and the second traction component 2.
[0027] The above-mentioned flying saw traction machine is provided with a first traction component 1 and a second traction component 2, and the first traction component 1 and the second traction component 2 are respectively arranged up and down, so that the two can alternately clamp the aluminum profile, thereby improving the continuous traction efficiency of the aluminum profile; by providing a sawing knife 41, the sawing knife 41 can reciprocate away from and approach the aluminum profile in the clamped state to achieve sawing of the aluminum profile; by matching the sliding speed of the sawing component 4 with the traction speed of the aluminum profile, the sawing knife 41 can synchronously complete the sawing operation during the traction process of the aluminum profile, thereby solving the problem that the traction machine and the sawing device are independent and asynchronous with each other, thus affecting the production efficiency.
[0028] like Figure 1 As shown, in one embodiment, the traction frame 3 includes a first frame body 31 and a second frame body 32 mounted on the bottom of the first frame body 31, a first slide groove is provided on the first frame body 31, and a second slide groove is provided on the second frame body 32, the first traction component 1 is slidably installed on the first slide groove, and the second traction component 2 is slidably installed on the second slide groove.
[0029] Specifically, the first sliding groove and the second sliding groove are both arranged in a horizontal direction.
[0030] like Figure 1 and Figure 2 As shown, in one embodiment, the first traction component 1 includes a first clamping member 11, a first material stopper 12, and a first sliding seat 13 slidably connected to the first slide groove. The first clamping member 11 and the first material stopper 12 are both slidably assembled at the bottom of the first sliding seat 13, and the first material stopper 12 is located on one side of the first clamping member 11. The first material stopper 12 includes a first material stopper plate 122 and a slide bar 121 slidably assembled on the slide bar 121. The first material stopper plate 122 is fixed on the slide bar 121, and a first convex block abutting against the aluminum profile is provided on the first material stopper plate 122. In this way, by providing the slide bar 121, the sliding of the slide bar 121 on the first sliding seat 13 can drive the first material stopper plate 122 to reciprocate and approach the aluminum profile, so that the first convex block can abut against the aluminum profile, and then block the aluminum profile, so as to prevent the first traction component 1 from driving the aluminum profile when performing the retraction process, and effectively prevent the aluminum profile from running off.
[0031] like Figure 2 As shown, in one embodiment, the first clamping member 11 includes a first lifting block 111, a first driving block, a plurality of first clamping turns 112 and a first slide 113 slidably connected to the bottom of the sliding seat, one end face of the first lifting block 111 is slidably connected to the first slide 113, and the other end face of the first lifting block 111 is detachably connected to a first protective cover, the first driving block is installed on the first lifting block 111 and is located in the first protective cover, a plurality of first clamping turns 112 are installed on the first lifting block 111 through a first driving shaft, the output end of the first driving block is transmission-connected to the first driving shaft, and the plurality of first clamping turns 112 cooperate to clamp the aluminum profile. In this way, by providing a first lifting block 111, the lifting movement of the first lifting block 111 can drive the lifting movement of the first clamping turn 112, so that the first clamping turn 112 can reciprocate to adjust the clamping position of the aluminum profile, improve the stability of the aluminum profile during traction, and effectively avoid the aluminum profile from falling off and affecting the production efficiency; by providing a first driving block, the first driving block controls the rotation of the first driving shaft, thereby driving multiple first clamping turns 112 to swing, completing the opening and closing of the clamping position of the first clamping turn 112, and realizing the clamping operation of the aluminum profile.
[0032] like Figure 1 and Figure 3 As shown, in one embodiment, the second traction assembly 2 includes a second clamping member 21, a second stopper 22, and a second sliding seat 23 slidably connected to the second slide groove, the second clamping member 21 and the second stopper 22 are both slidably assembled on the top of the second sliding seat 23, and the second stopper 22 is located on one side of the second clamping member 21, the second stopper 22 includes a second stopper plate 222 and a slide beam 221 slidably assembled on the slide seat, the second stopper plate 222 is fixed on one side of the slide beam 221, and the second stopper plate 222 is provided with a second protrusion that abuts against the aluminum profile. In this way, by providing the slide beam 221, the sliding of the slide beam 221 on the second sliding seat 23 can drive the second stopper plate 222 to reciprocate and approach the aluminum profile, so that the second protrusion can abut against the aluminum profile, and then can block the aluminum profile, so as to prevent the second traction assembly 2 from driving the aluminum profile when performing the retraction process, and effectively prevent the aluminum profile from running off.
[0033] like Figure 3As shown, in one embodiment, the second clamping member 21 includes a second lifting block 211, a second driving block, a plurality of second clamping turns 212 and a second slide 213 slidably connected to the bottom of the sliding seat, one end face of the second lifting block 211 is slidably connected to the second slide 213, and the other end face of the second lifting block 211 is detachably connected to the second protective cover, the second driving block is installed on the second lifting block 211 and is located in the second protective cover, the plurality of second clamping turns 212 are installed on the second lifting block 211 through the second driving shaft, the output end of the second driving block is transmission-connected to the second driving shaft, and the plurality of second clamping turns 212 cooperate to clamp the aluminum profile. In this way, by providing a second lifting block 211, the lifting movement of the second lifting block 211 can drive the lifting movement of the second clamping turn 212, so that the second clamping turn 212 can reciprocate to adjust the clamping position of the aluminum profile, improve the stability of the aluminum profile during traction, and effectively avoid the aluminum profile from falling off and affecting production efficiency; by providing a second driving block, the second driving block controls the rotation of the second driving shaft, thereby driving multiple second clamping turns 212 to swing, completing the opening and closing of the clamping position of the second clamping turn 212, and realizing the clamping operation of the aluminum profile.
[0034] like Figure 2 and Figure 3 As shown, in one embodiment, the traction mechanism also includes a first drive motor 6 and a second drive motor 7; a first rack is provided on the first frame 31, and a second rack is provided on the second frame 32; the first drive motor 6 is mounted on the first sliding seat 13, and a first gear meshing with the first rack is provided on the output end of the first drive motor 6; the second drive motor 7 is mounted on the second sliding seat 23, and a second gear meshing with the second rack is provided on the output end of the second drive motor 7.
[0035] like Figure 1 , Figure 4 and Figure 5 As shown, in one embodiment, the sawing assembly 4 includes a sawing table 42, a moving part 43, a rotating motor 44, and a third sliding seat 45 slidably mounted on the sawing frame 5, a support block is provided on the top of the third sliding seat 45, the sawing table 42 is fixed on the support block, the moving part 43 is slidably connected to the sawing table 42, the rotating motor 44 is installed on the moving part 43, the output end of the rotating motor 44 is transmission-connected to the sawing blade 41, and the moving part 43 is also connected to a splash shield 431, which is arranged above the sawing blade 41. In this way, by providing the moving part 43, the sawing blade 41 can reciprocate and approach the aluminum profile to achieve the sawing operation.
[0036] like Figure 4 and Figure 5As shown, in one embodiment, a positioning groove 46 located below the saw blade 41 is fixed on the sawing table 42, and a sawing channel for the saw blade 41 to pass through is formed in the groove of the positioning groove 46, and a supporting roller 47 for supporting the aluminum profile is connected to one end of the sawing channel close to the traction frame 3. In this way, by providing the supporting roller 47, when the aluminum profile is in the traction process, the supporting roller 47 can provide a certain support force for the aluminum profile, so as to prevent the saw blade 41 from affecting the installation position of the aluminum profile when sawing the aluminum profile, and to prevent the aluminum profile from shifting.
[0037] like Figure 4 and Figure 5 As shown, in one embodiment, a third rack is provided on the sawing frame 5; the sawing assembly 4 also includes a third drive motor 8, which is mounted on a third sliding seat 45, and a third gear meshing with the third rack is sleeved on the output end of the third drive motor 8; the first gear, the second gear and the third gear have the same rotation speed.
[0038] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0039] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. A flying saw traction machine, characterized in that: include: A traction mechanism, the traction mechanism comprising a first traction assembly, a second traction assembly and a traction frame, the first traction assembly and the second traction assembly are respectively mounted on the traction frame in an up-and-down sliding manner; A flying saw mechanism, the flying saw mechanism includes a sawing assembly and a sawing frame arranged on one side of the traction frame, the sawing assembly is slidably mounted on the sawing frame, the sawing assembly is provided with a sawing knife that can reciprocate close to the traction frame, and the sliding speed of the sawing assembly is synchronized with the sliding speed of the first traction assembly and the second traction assembly.
2. The flying saw traction machine according to claim 1, characterized in that: The traction frame includes a first frame body and a second frame body mounted on the bottom of the first frame body, the first frame body is provided with a first slide groove, the second frame body is provided with a second slide groove, the first traction component is slidably installed on the first slide groove, and the second traction component is slidably installed on the second slide groove.
3. The flying saw traction machine according to claim 2, characterized in that: The first traction assembly includes a first clamping member, a first material stop member and a first sliding seat slidably connected to the first sliding groove, the first clamping member and the first material stop member are both slidably assembled at the bottom of the first sliding seat, and the first material stop member is located on one side of the first clamping member, the first material stop member includes a first material stop plate and a sliding rod slidably assembled on the sliding seat, the first material stop plate is fixed on the sliding rod, and the first material stop plate is provided with a first protrusion that abuts against the aluminum profile.
4. The flying saw traction machine according to claim 3, characterized in that: The first clamping member includes a first lifting block, a first driving block, a plurality of first clamping turns and a first slide slidably connected to the bottom of the sliding seat, one end face of the first lifting block is slidably connected to the first slide, and the other end face of the first lifting block is detachably connected to a first protective cover, the first driving block is installed on the first lifting block and is located in the first protective cover, a plurality of the first clamping turns are installed on the first lifting block through a first driving shaft, an output end of the first driving block is drivingly connected to the first driving shaft, and the plurality of the first clamping turns cooperate to clamp the aluminum profile.
5. The flying saw traction machine according to claim 3, characterized in that: The second traction assembly includes a second clamping member, a second material stop member and a second sliding seat slidably connected to the second slide groove, the second clamping member and the second material stop member are both slidably assembled on the top of the second sliding seat, and the second material stop member is located on one side of the second clamping member, the second material stop member includes a second material stop plate and a sliding beam slidably assembled on the sliding seat, the second material stop plate is fixed on one side of the sliding beam, and the second material stop plate is provided with a second protrusion that abuts against the aluminum profile.
6. The flying saw traction machine according to claim 5, characterized in that: The second clamping member includes a second lifting block, a second driving block, a plurality of second clamping turns and a second slide slidably connected to the bottom of the sliding seat, one end face of the second lifting block is slidably connected to the second slide, and the other end face of the second lifting block is detachably connected to a second protective cover, the second driving block is installed on the second lifting block and is located in the second protective cover, a plurality of second clamping turns are installed on the second lifting block through a second driving shaft, an output end of the second driving block is drivingly connected to the second driving shaft, and the plurality of second clamping turns cooperate to clamp the aluminum profile.
7. The flying saw traction machine according to claim 5, characterized in that: The traction mechanism also includes a first drive motor and a second drive motor; a first rack is provided on the first frame, and a second rack is provided on the second frame; the first drive motor is mounted on the first sliding seat, and a first gear meshing with the first rack is sleeved on the output end of the first drive motor; the second drive motor is mounted on the second sliding seat, and a second gear meshing with the second rack is sleeved on the output end of the second drive motor.
8. The flying saw traction machine according to claim 7, characterized in that: The sawing assembly includes a sawing table, a moving part, a rotating motor and a third sliding seat slidably mounted on the sawing frame, a support block is provided on the top of the third sliding seat, the sawing table is fixed on the support block, the moving part is slidably connected to the sawing table, the rotating motor is installed on the moving part, the output end of the rotating motor is transmission-connected to the sawing blade, and a splash guard is also connected to the moving part, and the splash guard is arranged above the sawing blade.
9. The flying saw traction machine according to claim 8, characterized in that: The sawing table is also fixed with a positioning groove below the sawing blade, a sawing channel for the sawing blade to pass through is formed in the groove of the positioning groove, and a supporting roller for supporting the aluminum profile is connected to one end of the sawing channel close to the traction frame.
10. The flying saw traction machine according to claim 8, characterized in that: The sawing frame is provided with a third rack; the sawing assembly also includes a third driving motor, the third driving motor is mounted on the third sliding seat, and the output end of the third driving motor is sleeved with a third gear meshing with the third rack; the first gear, the second gear and the third gear have the same rotation speed.
Citation Information
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