Wire transfer device
By designing a wire transfer device for wire drawing and processing production lines, the cylinders are used to control the rotation of the transfer plate and the feeding plate, the problem of difficult wire coils being transported in a limited space is solved, and efficient and labor-saving feeding operation is achieved.
Patent Information
- Application Number
- CN202421003209.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-05-09
AI Technical Summary
In the wire drawing processing production line, due to the height and processing space of the unwinding equipment, it is difficult to directly transfer to the unwinding mechanism, resulting in difficulty in feeding.
A steel wire transfer device is designed, including a base, a transfer plate, a feeding plate, a cylinder and a material transfer mechanism. The rotation of the transfer plate and a feeding plate is controlled by the cylinder, and the angle and position of the wire coil are adjusted to achieve smooth transportation.
The device can smoothly transport the wire coils in a limited space, avoiding the difficulty of vertical lifting, improving feed efficiency and reducing manpower consumption.
Smart Images
Figure CN222710494U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel wire drawing processing, in particular to a steel wire transfer device. Background Art
[0002] Wire drawing is a processing technology widely used in the steel, nonferrous metal, plastic and other industrial fields. Specifically, wire drawing is a plastic processing method that applies tension to the metal blank to make it pass through the die hole to obtain a product of corresponding shape and size. In the wire drawing processing production line, the rolled wire needs to be unwound online through the unwinding equipment.
[0003] In the actual production line, multiple wire coils are usually transported to the ground at the feed point of the production line, and then the wire coils are vertically inserted into the unwinding equipment by the hoisting equipment. However, due to process requirements, the general unwinding equipment is relatively high and the processing space is limited, so it is difficult to hoist the wire coils into the unwinding equipment. Therefore, in the batch wire drawing production line, there are problems with the transportation of wire coil feeding. Utility Model Content
[0004] The utility model aims to provide a steel wire transfer device which can transfer steel wire coils and meet the feeding requirements of a steel wire batch processing production line.
[0005] In order to achieve the above-mentioned utility model purpose, the utility model provides a wire transfer device, including a base, a transfer plate, a material receiving plate, a first cylinder, a second cylinder, and a material resisting mechanism;
[0006] The base is provided with a connecting beam, one side of the transfer plate is hinged to the connecting beam, and the piston rod of the first cylinder is hinged to the bottom of the transfer plate; the material receiving plate is located on the transfer plate, and the material abutment mechanism is located on the other side of the transfer plate; the material abutment mechanism includes a connecting piece and a material abutment plate, the material abutment plate is connected to the connecting piece, the connecting piece is hinged to the second cylinder, and the second cylinder is located at the bottom of the transfer plate;
[0007] The base is provided with a load-bearing beam, the top of the load-bearing beam is provided with a protective piece, and the side wall of the load-bearing beam is provided with a position sensor component.
[0008] Preferably, baffles are provided on both sides of the receiving plate.
[0009] As a further improvement of the utility model, a reinforcing rib is provided on the back of the receiving plate.
[0010] As a further improvement of the utility model, the material blocking plate is connected to the connecting member via a first fastener.
[0011] As a further improvement of the utility model, the protective member includes a collision head and an adjustment rod, the collision head is connected to the top of the adjustment rod, and the adjustment rod is threadedly connected to the load-bearing beam.
[0012] As a further improvement of the utility model, the position sensing assembly includes a sensing head, a connecting plate, and a second fastener, the sensing head is located at the end of the connecting plate, the connecting plate is provided with an adjustment slot, and the second fastener passes through the adjustment slot to removably fix the connecting plate to the load-bearing beam.
[0013] As a further improvement of the utility model, a fixing seat is provided at the periphery of the base, and the fixing seat is provided with a fastening bolt.
[0014] The steel wire transfer device of the utility model, before transferring the steel wire roll, the first cylinder controls the transfer plate to rotate, and the receiving plate connected thereto rotates accordingly, and changes the receiving plate from a vertical state to a horizontal state, so as to facilitate the movement of the steel wire roll into the receiving plate, and the second cylinder at the bottom of the transfer plate controls the rotation of the connecting piece hinged thereto, and the abutting plate presses the steel wire roll against the inner wall of the receiving plate; when the steel wire roll is clamped between the abutting plate and the receiving plate, the first cylinder controls the transfer plate to reset, and the receiving plate returns to a vertical state, and the steel wire transfer device of the utility model is transferred to the steel wire unwinding mechanism through the existing moving roller, and the rotation angle of the transfer plate is controlled by the first cylinder, and the steel wire roll is adjusted to a suitable angle for transfer, and the steel wire roll is transferred to the steel wire unwinding mechanism, thereby overcoming the problem that the steel wire roll is difficult to be directly transferred to the steel wire unwinding mechanism due to space limitations of the production line.
[0015] Compared with the prior art, the utility model wire transfer device has the following advantages:
[0016] In a limited space, the wire coil can be smoothly transferred. Compared with vertically lifting the wire coil, the wire coil can be fed at an angle, which saves time and effort. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the structure of the steel wire feeding equipment;
[0018] Figure 2 This is a schematic diagram of the structure of the steel wire transfer device of the utility model;
[0019] Figure 3 It is a partially enlarged schematic diagram of the steel wire transfer device of the utility model;
[0020] Figure 4 Schematic diagram of the position sensor component structure. DETAILED DESCRIPTION
[0021] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings.
[0022] like Figure 2-4 As shown, the wire roll transfer mechanism 1 includes a base 11, a transfer plate 12, a material receiving plate 13, a first cylinder 14, a second cylinder 15, and a material resisting mechanism 16;
[0023] The base 11 is provided with a connecting beam 113, one side of the transfer plate 12 is hinged to the connecting beam 113, and the piston rod of the first cylinder 14 is hinged to the bottom of the transfer plate 12; the material receiving plate 13 is located on the transfer plate 12, and the material abutment mechanism 16 is located on the other side of the transfer plate 12; the material abutment mechanism 16 includes a connecting member 161 and a material abutment plate 162, the material abutment plate 162 is connected to the connecting member 161, the connecting member 161 is hinged to the second cylinder 15, and the second cylinder 15 is located at the bottom of the transfer plate 12;
[0024] The base 11 is provided with a load-bearing beam 17 , a protective member 18 is provided on the top of the load-bearing beam 17 , and a position sensor assembly 19 is provided on the side wall of the load-bearing beam 17 .
[0025] Before transferring the wire roll 3, the first cylinder 14 controls the transfer plate 12 to rotate, and the receiving plate 13 connected thereto rotates accordingly, changing the receiving plate 13 from a vertical state to a horizontal state, so as to facilitate the movement of the wire roll 3 into the receiving plate 13. The second cylinder 15 at the bottom of the transfer plate 12 controls the hinged connection 161 to rotate, and the abutment plate 162 abuts the wire roll 3 against the inner wall of the receiving plate 13. When the wire roll 3 is clamped between the abutment plate 162 and the receiving plate 13, the first cylinder 14 controls the transfer plate 12 to reset, and the receiving plate 13 returns to a vertical state, and through the existing moving rollers, such as Figure 1 As shown, the wire transfer device 1 of the utility model is transferred to the wire unwinding mechanism 2, the rotation angle of the transfer plate 12 is controlled by the first cylinder 14, the wire roll 3 is adjusted to a suitable angle for transfer, and the wire roll 3 is transferred to the wire unwinding mechanism 2, thereby overcoming the problem of space limitation of the production line, which makes it difficult to directly transfer the wire roll 3 to the wire unwinding mechanism 2.
[0026] Baffles 131 are provided on both sides of the material receiving plate 13 , and the wire roll 3 can be blocked between the two baffles 131 to limit the sliding of the wire roll 3 on the material receiving plate 13 .
[0027] A reinforcing rib 132 is provided on the back of the receiving plate 13 , and the reinforcing rib 132 strengthens the overall structural strength of the receiving plate 13 .
[0028] The material-blocking mechanism 16 positions the wire roll 3 firmly on the receiving plate 13 through the telescopic rotation of the piston rod of the second cylinder 15. The material-blocking plate 162 is connected to the connecting member 161 through the first fastener 163. The first fastener 163 can be a conventional screw. The distance between the material-blocking plate 162 and the receiving plate 13 can be quickly adjusted through the first fastener 163, so as to adjust the positioning position of the material-blocking plate 162 according to the wire roll 3 of different diameters.
[0029] The protective member 18 includes a collision head 181 and an adjustment rod 182 . The collision head 181 is connected to the top of the adjustment rod 182 , and the adjustment rod 182 is threadedly connected to the load-bearing beam 17 .
[0030] After the first cylinder 14 controls the transfer plate 12 to rotate and reset, the bottom of the transfer plate 12 is placed on the load-bearing beam 17. The load-bearing beam 17 plays a load-bearing role. The collision head 181 directly collides with the transfer plate 12 instead of the load-bearing beam 17. The collision head 181 can be made of softer materials such as rubber to buffer the collision between the protective part 18 and the transfer plate 12, thereby avoiding violent collisions, excessive shaking of the transfer plate 12, and the wire roll 3 coming off or even falling off the transfer plate 12.
[0031] The height of the collision head 181 can be adjusted by rotating the adjustment rod 182, so that the extreme position of the rotation of the transfer plate 12 can be adjusted according to the transfer requirements and space limitations.
[0032] The position sensing assembly 19 includes a sensing head 191, a connecting plate 192, and a second fastener 194. The sensing head 191 is located at the end of the connecting plate 192. The connecting plate 192 is provided with an adjustment slot 193. The second fastener 194 passes through the adjustment slot 193 to detachably fix the connecting plate 192 to the load-bearing beam 17. The sensing head 191 is connected to an existing pressure sensor. When the transfer plate 12 is pressed down, the existing pressure sensor converts the pressure signal received by the sensing head 191 into an electrical signal and transmits it to the terminal electric control cabinet. The terminal electric control cabinet issues an instruction to the first cylinder 14 according to the signal and starts to stop the operation of the valve of the first cylinder 14. The transfer plate 12 continues to descend within a smaller range due to inertia. The position sensing assembly 19 can sense it in advance before the transfer plate 12 collides with the protective member 18, and issues an instruction to the first cylinder 14 in advance to reduce the collision degree between the transfer plate 12 and the protective member 18. The sensor head 191 can be adjusted in height through the adjustment slot 193 to prevent the sensor head 191 from being pressed for a long time, which will cause the position of the sensor head 191 to be lowered and affect the sensing effect.
[0033] The periphery of the base 11 is provided with a fixing seat 111, and the fixing seat 111 is provided with a fastening bolt 112. When the transfer plate 12 rotates and the wire coil 3 is loaded and unloaded from the receiving plate 13, the fastening bolt 112 can be pressed against the ground to reduce the shaking of the base 11. When the base 11 needs to be transferred, the fastening bolt 112 is raised and away from the ground.
[0034] The preferred embodiments of the present invention have been specifically described above, but the present invention is not limited to the described embodiments. Those skilled in the art may make various equivalent modifications or substitutions without violating the spirit of the present invention, and these equivalent modifications or substitutions are all within the scope defined by the claims of this application.
Claims
1. A steel wire transfer device, characterized in that: It includes a base, a transfer plate, a material receiving plate, a first cylinder, a second cylinder, and a material resisting mechanism; The base is provided with a connecting beam, one side of the transfer plate is hinged to the connecting beam, and the piston rod of the first cylinder is hinged to the bottom of the transfer plate; the material receiving plate is located on the transfer plate, and the material abutment mechanism is located on the other side of the transfer plate; the material abutment mechanism includes a connecting piece and a material abutment plate, the material abutment plate is connected to the connecting piece, the connecting piece is hinged to the second cylinder, and the second cylinder is located at the bottom of the transfer plate; The base is provided with a load-bearing beam, the top of the load-bearing beam is provided with a protective piece, and the side wall of the load-bearing beam is provided with a position sensor component.
2. The wire transport device according to claim 1, characterized in that: Baffles are arranged on both sides of the material receiving plate.
3. The wire transport device according to claim 1, characterized in that: The back of the material receiving plate is provided with reinforcing ribs.
4. The wire transport device according to claim 1, characterized in that: The resisting plate is connected to the connecting member via a first fastener.
5. The wire transport device according to claim 1, characterized in that: The protective member comprises a collision head and an adjusting rod, wherein the collision head is connected to the top of the adjusting rod, and the adjusting rod is threadedly connected to the load-bearing beam.
6. The wire transport device according to claim 1, characterized in that: The position sensing assembly includes a sensing head, a connecting plate, and a second fastener. The sensing head is located at the end of the connecting plate. The connecting plate is provided with an adjustment slot. The second fastener passes through the adjustment slot to detachably fix the connecting plate to the load-bearing beam.
7. The wire transport device according to claim 1, characterized in that: A fixing seat is arranged around the base, and a fastening bolt is arranged on the fixing seat.