A continuous feeding device for automatically extending steel bars

Abstract

The present application relates to the technical field of feeding devices, and in particular to an automatic continuous feeding device for steel bars, comprising a fixed step plate and a movable step plate, wherein the movable step plate is arranged on one side of the fixed step plate, a driving assembly is arranged at the bottom of the movable step plate, the driving assembly is used to drive the movable step plate to move up and down, a second unloading plate is arranged on one side of the top of the fixed step plate, a movable assembly is arranged at one end of the second unloading plate away from the fixed step plate, the movable assembly is used to move the steel bars, a first clamping device and a second clamping device are arranged at one end of the movable assembly, the movable assembly, the first clamping device and the second clamping device are arranged in sequence along the moving direction of the steel bars, so as to improve the utilization rate of the raw steel bars.

Description

Technical Field

[0001] The present application relates to the technical field of feeding devices, and in particular to a continuous feeding device for automatically extending steel bars. Background Art

[0002] In tunnel engineering, grid arch frames are often used for initial support to provide temporary or permanent support structures for tunnels. Grid arch frames include an outer frame and butterfly ribs, which are welded inside the outer frame.

[0003] During the production process of butterfly ribs, rectangular frame ribs are first made, and then the rectangular frame ribs are bent into "8"-shaped ribs, and two "8"-shaped ribs are welded together to obtain butterfly ribs.

[0004] The production process of rectangular frame reinforcement is to first bend one end of the long steel bar into a rectangular frame reinforcement, then cut the bent rectangular frame reinforcement part, and then produce the next rectangular frame reinforcement. One steel bar can be used to make multiple rectangular frame reinforcements. When cutting, a little extra steel bar will be reserved. Therefore, the total length of the steel bar will be greater than the total length of multiple rectangular frame reinforcements, resulting in excess steel bar in the end, resulting in low utilization rate of the raw steel bar. Summary of the invention

[0005] In order to improve the utilization rate of raw steel bars, the present application provides an automatic extended steel bar continuous feeding device.

[0006] The present application provides an automatic steel bar continuous feeding device, which adopts the following technical solution:

[0007] A continuous feeding device for automatically extending steel bars comprises a fixed step plate and a movable step plate, wherein the movable step plate is arranged on one side of the fixed step plate, a driving assembly is arranged at the bottom of the movable step plate, and the driving assembly is used to drive the movable step plate to move back and forth up and down, a second unloading plate is arranged on one side of the top of the fixed step plate, a movable assembly is arranged at one end of the second unloading plate away from the fixed step plate, the movable assembly is used to move the steel bars, a first clamping device and a second clamping device are arranged at one end of the movable assembly, and the movable assembly, the first clamping device and the second clamping device are arranged in sequence along the moving direction of the steel bars.

[0008] By adopting the above technical solution, when the steel bars are transported to the top surface of the bottom step of the movable step plate, the movable step plate moves upward, thereby moving the steel bars to the top surface of the previous step of the fixed step plate. With the cooperation of the movable step plate and the fixed step plate, the steel bars make a movement similar to climbing stairs, moving the steel bars from the bottom of the fixed step plate to the top of the fixed step plate. After that, the steel bars move along the second blanking plate to the top surface of the movable assembly, and the movable assembly transports the steel bars.

[0009] When the tail end of the first steel bar moves to the input end before entering the second clamping device, the second clamping device is started, and the second clamping device clamps the first steel bar. After that, the second steel bar moves until one side of the head end of the second steel bar abuts against one side of the tail end of the first steel bar, and the first clamping device is started, and the first clamping device clamps the second steel bar. Finally, the operator welds the tail end of the first steel bar to the head end of the second steel bar, thereby connecting the remaining material of the first steel bar that cannot form a rectangular frame bar behind the first steel bar to the second steel bar, thereby utilizing the remaining material of the first steel bar, thereby improving the utilization rate of the raw steel bars.

[0010] Preferably, a first cutting device and a second cutting device are provided between the first clamping device and the second clamping device.

[0011] By adopting the above technical solution, there are arc-shaped parts at both ends of the steel bar, which makes the two ends of the steel bar relatively uneven. When the two steel bars are connected, there will be a concave part in the connecting part of the two steel bars, which makes the connecting part relatively weak, and the diameter is inconsistent with other parts, which will affect the use of the connected steel bars. Before welding, the arc part of the tail end of the first steel bar is cut by the second cutting device, so that the tail end of the first steel bar is flat, and the arc part of the head end of the second steel bar is cut by the first cutting device, so that the head end of the first steel bar is flat. Therefore, after the tail end of the first steel bar is welded to the head end of the second steel bar, the connecting part of the first steel bar and the second steel bar is relatively flat, and the diameter of the connecting part is consistent with the diameter of other parts, thereby reducing the impact of the connected steel bars during use.

[0012] Preferably, one side of the second unloading plate is rotatably connected to a transport plate, a stop plate is fixed to one end of the top surface of the transport plate away from the fixed step plate, and a telescopic driving member is assembled at the bottom of the transport plate.

[0013] By adopting the above technical solution, when the steel bars move from the transport plate and the top surface of the second movable plate, the movement of the steel bars can be paused under the action of the resistance plate, thereby controlling the speed of the steel bars and reducing the situation where the steel bars move too fast and fall outside the movable component.

[0014] Preferably, the driving assembly includes a driving member, a rotating shaft, a turntable and a swing rod, the output end of the driving member is assembled with one end of the rotating shaft, the turntable is fixed to the outer wall of the rotating shaft away from the end of the driving member, one end of the swing rod is hinged to one end of the turntable, and the other end of the swing rod is hinged to the bottom end of the movable step plate.

[0015] By adopting the above technical solution, the driving member is started, the driving member drives the rotating shaft to rotate, the rotating shaft drives the turntable to rotate, and the turntable drives the swing rod to move up and down, so that the swing rod drives the moving step plate to move up and down.

[0016] Preferably, the top surface of the movable step plate is an inclined surface, and the inclination direction is downward from the outside to the inside.

[0017] By adopting the above technical solution, the top surface of the movable step plate is inclined inward, so that when the steel bars move to the top surface of the movable step plate, the steel bars will move into the movable step plate. When the movable step plate drives the steel bars to move upward, the situation where the steel bars slide outward and fall off the top surface of the movable step plate is reduced.

[0018] Preferably, the top surface of the second blanking plate is inclined, and the top surface of the second blanking plate at one end close to the fixed step plate is higher than the top surface of the second blanking plate at one end close to the moving component.

[0019] By adopting the above technical solution, the top surface of the second blanking plate is inclined, and the top surface of the second blanking plate is lower near one end of the moving component, so that behind the top surface of the second blanking plate, the steel bars will move toward the moving component along the top surface of the second blanking plate under the action of gravity.

[0020] Preferably, a support frame is provided at the bottom of the moving component, and the moving component includes a rotating wheel, and the rotating wheel is rotatably connected to the top of the support frame.

[0021] By adopting the above technical solution, the steel bars are transported to the top surface of the rotating wheel, the moving component is started, the rotating wheel will rotate, and the steel bars will be driven to move.

[0022] Preferably, a placement groove is provided on the outer wall of the rotating wheel.

[0023] By adopting the above technical solution, under the action of the placement groove, the steel bars fall into the placement groove, thereby limiting the position of the steel bars and reducing the situation where the steel bars slide off the top surface of the rotating wheel.

[0024] In summary, the present application includes at least one of the following beneficial technical effects:

[0025] 1. When the tail end of the first steel bar moves to the input end before entering the second clamping device, the second clamping device is started, and the second clamping device clamps the first steel bar. After that, the second steel bar moves until one side of the head end of the second steel bar abuts against one side of the tail end of the first steel bar, and the first clamping device is started, and the first clamping device clamps the second steel bar. Finally, the operator welds the tail end of the first steel bar to the head end of the second steel bar, thereby connecting the remaining material behind the first steel bar that cannot form a rectangular frame bar with the second steel bar, thereby utilizing the remaining material of the first steel bar, thereby improving the utilization rate of the raw steel bars.

[0026] 2. Before welding, the arc portion of the tail end of the first steel bar is cut by the second cutting device to make the tail end of the first steel bar flat, and the arc portion of the head end of the second steel bar is cut by the first cutting device to make the head end of the first steel bar flat. Therefore, when the tail end of the first steel bar is welded to the head end of the second steel bar, the connection part of the first steel bar and the second steel bar is relatively flat, and the diameter of the connection part is consistent with the diameter of other parts, thereby reducing the impact of the connected steel bars during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.

[0028] Figure 2 yes Figure 1 A is an enlarged view of the middle image.

[0029] Figure 3 It is a schematic diagram of the local structure of an embodiment of the present application.

[0030] Figure 4 yes Figure 1 Enlarged view of B.

[0031] Explanation of the reference numerals: 1. frame; 21. fixed step plate; 22. movable step plate; 23. driving assembly; 231. motor; 232. rotating shaft; 233. turntable; 234. swing rod; 31. first unloading plate; 311. transport plate; 312. baffle plate; 32. second unloading plate; 33. telescopic cylinder; 4. support frame; 5. movable assembly; 51. rotating wheel; 511. placement groove; 61. first clamping device; 611. clamping block; 62. second clamping device; 71. first cutting device; 711. fixed cutting seat; 712. movable cutting seat; 72. second cutting device; 81. first steel bar; 82. second steel bar. DETAILED DESCRIPTION

[0032] The following is combined with Figure 1-4 This application is described in further detail.

[0033] The embodiment of the present application discloses a continuous feeding device for automatically extending steel bars.

[0034] Reference Figure 1 and Figure 2 , an automatic steel bar continuous feeding device, comprising a frame 1, a fixed step plate 21 is fixed on one side of the frame 1, a movable step plate 22 is arranged on one side of the fixed step plate 21, the structure of the movable step plate 22 is consistent with that of the fixed step plate 21, the step surface of the movable step plate 22 is aligned with the step surface of the fixed step plate 21, the two ends of the movable step plate 22 are respectively connected to the side wall of the frame 1 close to it, and the bottom surface of the movable step plate 22 is provided with a driving component 23 (refer to Figure 3 ), the driving assembly 23 includes a driving member, a rotating shaft 232, a rotating disk 233 and a swing rod 234. In the embodiment of the present application, the driving member is a motor 231, one side of the motor 231 is installed on the outer wall of the frame 1, the output end of the motor 231 passes through the side wall of the frame 1, and the output end of the motor 231 is assembled with one end of the rotating shaft 232, the rotating disk 233 is fixed on the outer wall of the rotating shaft 232 away from one end of the motor 231, the bottom end of the swing rod 234 is hinged to the bottom end of the rotating disk 233, and the top end of the swing rod 234 is hinged to the bottom end of the movable step plate 22.

[0035] Reference Figure 2 and Figure 3 , start the motor 231, the motor 231 drives the rotating shaft 232 to rotate, the rotating shaft 232 drives the turntable 233 to rotate, and the turntable 233 drives the swing rod 234 to move back and forth up and down, so that the swing rod 234 drives the movable step plate 22 to move back and forth up and down, and the top surfaces of the fixed step plate 21 and the movable step plate 22 are both inclined surfaces, and the inclination direction is downward from the outside to the inside. When the steel bar is transported to the top surface of the step at the bottom of the movable step plate 22, the movable step plate 22 moves upward, thereby moving the steel bar to the top surface of the previous step of the fixed step plate 21. With the cooperation of the movable step plate 22 and the fixed step plate 21, the steel bar makes a movement similar to climbing stairs, and moves the steel bar from the bottom of the fixed step plate 21 to the top of the fixed step plate 21.

[0036] The top surface of the frame 1 is provided with a material discharge component, which includes a first material discharge plate 31 and a second material discharge plate 32. The first material discharge plate 31 includes a transport plate 311 and a stop plate 312. One end of the transport plate 311 is rotatably connected to the top of the frame 1. The top surface of one end of the transport plate 311 abuts against the top surface of the fixed step plate 21. The stop plate 312 is fixed to the top surface of the transport plate 311 away from the end of the fixed step plate 21. A telescopic driving member is installed on the side wall of the frame 1. In the embodiment of the present application, the telescopic driving member is a telescopic cylinder 33. The output end of the telescopic cylinder 33 is connected to the bottom surface of one end of the transport plate 311 close to the stop plate 312. Then, the second unloading plate 32 is fixed on the top surface of the frame 1, and the second unloading plate 32 is located on one side of the first unloading plate 31. The top surface of the second unloading plate 32 and the top surface of the transport plate 311 are both inclined, and the inclination direction of the top surface of the second unloading plate 32 is consistent with the top surface of the transport plate 311. The end of the top surface of the transport plate 311 close to the fixed step plate 21 is higher than the end of the top surface of the transport plate 311 close to the stop plate 312, so that when the movable step plate 22 moves the steel bars to the top surface of the fixed step plate 21, the steel bars slide downward along the top surface of the transport plate 311 and the top surface of the second unloading plate 32 until the steel bars slide to abut against one side of the stop plate 312.

[0037] Reference Figure 1 and Figure 2 A support frame 4 is provided on the side of the frame 1 away from the fixed step plate 21, and a moving component 5 is provided on the top surface of the support frame 4. The moving component 5 includes a rotating wheel 51, and the rotating wheel 51 is rotatably connected to the top surface of the support frame 4. There are multiple rotating wheels 51, and the multiple rotating wheels 51 are distributed along the long side direction of the support frame 4. A placement groove 511 is provided on the outer wall of the rotating wheel 51. The length of the second unloading plate 32 is greater than that of the first unloading plate 31. One end of the second unloading plate 32 is located between two adjacent rotating wheels 51, and the top surface of the second unloading plate 32 close to one end of the rotating wheel 51 is in the same horizontal plane as the highest section of the rotating wheel 51.

[0038] When the steel bar moves to one side of the support plate 312, the telescopic cylinder 33 is started, and the telescopic cylinder 33 drives one end of the transport plate 311 to move downward, so that the top surface of the support plate 312 is lower than the top surface of the second unloading part. After that, the steel bar continues to move downward along the top surface of the second unloading plate 32, and finally moves into the placement groove 511, and the moving component 5 is started, and multiple rotating wheels 51 rotate at the same time, thereby moving the steel bar along the long side direction of the support frame 4.

[0039] Reference Figure 1 and Figure 4 A first clamping device 61 is installed on the top surface of the support frame 4, and the first clamping device 61 is located on one side of the moving component 5. A first cutting device 71 is installed on one side of the first clamping device 61. The moving component 5, the first clamping device 61 and the first cutting device 71 are arranged in sequence along the moving direction of the steel bar.

[0040] The first clamping device 61 includes a clamping block 611. There are two clamping blocks 611. The two clamping blocks 611 are arranged opposite to each other, and the steel bar passes through between the two clamping blocks 611. The first cutting device 71 includes a fixed cutting seat 711 and a movable cutting seat 712. The fixed cutting seat 711 and the movable cutting seat 712 are arranged relatively staggered. The steel bar passes through between the fixed cutting seat 711 and the movable cutting seat 712. The first cutting device 71 is started, and the movable cutting seat 712 moves toward one end of the fixed cutting seat 711. The cutting surface of the movable cutting seat 712 and the cutting surface of the fixed cutting seat 711 cut the steel bar until the cutting surface of the movable cutting seat 712 abuts against the cutting surface of the fixed cutting seat 711, thereby realizing the cutting of the steel bar.

[0041] Correspondingly, a second cutting device 72 and a second clamping device 62 are provided on the top surface of the support frame 4. The first clamping device 61, the first cutting device 71, the second cutting device 72 and the second clamping device 62 are arranged in sequence along the moving direction of the steel bar. The structure of the second cutting device 72 is consistent with the structure of the first cutting device 71, and the structure of the second clamping device 62 is consistent with the structure of the first clamping device 61. In the embodiment of the present application, they are not described in detail.

[0042] Reference Figure 4 When the tail end of the first steel bar 81 moves to the cutting end of the second cutting device 72, the second clamping device 62 is started, and the second clamping device 62 clamps the first steel bar 81. Then, the second cutting device 72 is started, and the second cutting device 72 cuts the tail end of the first steel bar 81, and cuts the arc part of the tail end of the steel bar, so that the tail end of the first steel bar 81 is flat. Then, the second cutting device 72 and the second clamping device 62 loosen the first steel bar 81, so that the first steel bar 81 continues to move. When the tail end of the first steel bar 81 moves between the second cutting device 72 and the second clamping device 62, the second clamping device 62 is started again, and the second clamping device 62 clamps the first steel bar 81.

[0043] Afterwards, when the first end of the second steel bar 82 moves to the cutting end of the first cutting device 71, the first clamping device 61 is started, and the two clamping blocks 611 are brought close to each other until the second steel bar 82 is clamped. Then, the first cutting device 71 is started, and the first cutting device 71 cuts the first end of the second steel bar 82, and cuts the arc portion of the first end of the second steel bar 82, so that the first end of the second steel bar 82 is flat. Then, the first clamping device 61 and the first cutting device 71 loosen the second steel bar 82, so that the second steel bar The reinforcement 82 continues to move until one side of the head end of the second reinforcement 82 abuts against one side of the tail end of the first reinforcement 81, and the first clamping device 61 is started again, and the first clamping device 61 clamps the second reinforcement 82. Finally, the operator welds the tail end of the first reinforcement 81 to the head end of the second reinforcement, thereby connecting the remaining material of the first reinforcement 81 that cannot form a rectangular frame reinforcement behind the first reinforcement 81 to the second reinforcement 82, thereby utilizing the remaining material of the first reinforcement 81, thereby improving the utilization rate of the raw reinforcement.

[0044] The above are all preferred embodiments of the present application. The embodiments are only explanations of the present application and are not intended to limit the protection scope of the present application. Therefore, all equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A continuous feeding device for automatically extending steel bars, characterized in that: The invention comprises a fixed step plate (21) and a movable step plate (22), wherein the movable step plate (22) is arranged on one side of the fixed step plate (21), a driving assembly (23) is arranged at the bottom of the movable step plate (22), and the driving assembly (23) is used to drive the movable step plate (22) to move up and down, a second unloading plate (32) is arranged on one side of the top end of the fixed step plate (21), a movable assembly (5) is arranged at one end of the second unloading plate (32) away from the fixed step plate (21), and the movable assembly (5) is used to move steel bars, and a first clamping device (61) and a second clamping device (62) are arranged at one end of the movable assembly (5), and the movable assembly (5), the first clamping device (61) and the second clamping device (62) are arranged in sequence along the moving direction of the steel bars.

2. The automatic steel bar continuous feeding device according to claim 1 is characterized in that: A first cutting device (71) and a second cutting device (72) are arranged between the first clamping device (61) and the second clamping device (62).

3. The automatic steel bar continuous feeding device according to claim 1 is characterized in that: One side of the second unloading plate (32) is rotatably connected to a transport plate (311), a top surface of the transport plate (311) is fixed with a stop plate (312) at one end away from the fixed step plate (21), and a telescopic driving member is mounted at the bottom of the transport plate (311).

4. The automatic steel bar continuous feeding device according to claim 1 is characterized in that: The driving assembly (23) comprises a driving member, a rotating shaft (232), a rotating disk (233) and a swinging rod (234); the output end of the driving member is assembled with one end of the rotating shaft (232); the rotating disk (233) is fixed to the outer wall of the rotating shaft (232) away from one end of the driving member; one end of the swinging rod (234) is hinged with one end of the rotating disk (233); and the other end of the swinging rod (234) is hinged with the bottom end of the movable step plate (22).

5. The automatic extension steel bar continuous feeding device according to claim 1 is characterized in that: The top surface of the movable step plate (22) is an inclined surface, and the inclination direction is downward from the outside to the inside.

6. The automatic steel bar continuous feeding device according to claim 1 is characterized in that: The top surface of the second blanking plate (32) is arranged to be inclined, and the top surface of the second blanking plate (32) at one end close to the fixed step plate (21) is higher than the top surface of the second blanking plate (32) at one end close to the moving component (5).

7. The automatic steel bar continuous feeding device according to claim 1 is characterized in that: A support frame (4) is arranged at the bottom of the moving component (5), and the moving component (5) comprises a rotating wheel (51), and the rotating wheel (51) is rotatably connected to the top of the support frame (4).

8. The automatic steel bar continuous feeding device according to claim 7 is characterized in that: The outer wall of the rotating wheel (51) is provided with a placement groove (511).

Images