Riveting machine detection device
By setting up a spoke pressure sensor on the lifting frame of the riveter and the drive end of the lifting drive assembly of the riveter, the problem that the traditional riveter cannot detect the quality of the riveter in time is solved, and a high-reliability riveting process is achieved.
Patent Information
- Application Number
- CN202421439423.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-21
AI Technical Summary
Traditional riveting machines cannot detect whether the riveting is qualified in time, resulting in poor reliability.
A rotary riveting machine detection device is designed. By setting a spoke pressure sensor between the lift frame and the driving end of the lifting drive assembly, the pressure magnitude during the rotary riveting process is detected, and the control device and alarm device are used to determine whether the rotary riveting is qualified in a timely manner.
It realizes timely detection of pressure during the riveting process, ensures the quality of the riveting, and improves the reliability of the riveting machine.
Smart Images

Figure CN222710739U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of riveting equipment, in particular to a detection device for a rotary riveting machine. Background Art
[0002] Riveting is a process of connecting and fixing two workpieces by squeezing rivets to deform them. Rotary riveting is one of the riveting processes and is usually achieved using a rotary riveting machine. A traditional rotary riveting machine mainly includes a frame and a lifting module and a rotating module arranged on the frame. The lifting module mainly uses an air cylinder or an oil cylinder, and the rotating module can be driven by the air cylinder or the oil cylinder to achieve up and down movement. The rotating module mainly includes a rotary rivet head, a pressure rod, a rotating shaft and a motor. The pressure rod is installed on the rotary rivet head, and the rotating shaft is driven by the motor to rotate, and the rotating shaft drives the rotary rivet head to rotate, and the rotary rivet head drives the pressure rod to rotate. Driven by the air cylinder / oil cylinder, the pressure rod makes a conical movement around the rivet and presses down the rivet, thereby flattening the rivet to complete the rotary riveting operation.
[0003] In the process of riveting, if the pressure of the pressure rod is insufficient, the riveting will fail. However, traditional riveting machines cannot detect whether the riveting is qualified in time, and their reliability is poor. Utility Model Content
[0004] The utility model aims at the defects of the prior art and provides a detection device for a rotary riveting machine, which can detect the pressure during the rotary riveting process, so as to find out whether the rotary riveting is qualified in time and has good reliability.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A rotary riveting machine detection device comprises a frame, and a lifting module and a rotating module arranged on the frame, the lifting module is provided with a lifting frame and a lifting drive assembly, the lifting frame is slidably connected to the frame up and down, the lifting drive assembly can drive the lifting frame to move up and down, the rotating module is arranged on the lifting frame, and a rotary rivet head, a rotating shaft and a rotating drive assembly are provided on the rotating module, the rotary rivet head is arranged at the lower end of the rotating shaft, the rotating shaft is rotatably connected to the lifting frame, the rotating drive assembly can drive the rotating shaft to rotate, a spoke-type pressure sensor is connected between the lifting frame and the driving end of the lifting drive assembly, the spoke-type pressure sensor is connected to a control device, the control device is connected to an alarm device, and the control device can control the alarm device to work according to the pressure information detected by the spoke-type pressure sensor.
[0007] A spoke-type pressure sensor is arranged between the lifting frame and the driving end of the lifting drive assembly, the spoke-type pressure sensor is connected to the control device, and the control device is connected to the alarm device. During the riveting process, the driving end of the lifting drive assembly drives the spoke-type pressure sensor to move downward, and the spoke-type pressure sensor drives the lifting frame and the riveting module to move downward, so that the pressure rod on the riveting head presses the rivet downward. When the pressure value detected by the spoke-type pressure sensor is lower than the set pressure value, the control device controls the alarm device to sound an alarm and shut down, reminding the staff that the riveting is unqualified. Therefore, by detecting the pressure size during the riveting process, whether the riveting is qualified can be detected in time, and the reliability is good.
[0008] As a preferred solution, the wheel rim on the spoke-type pressure sensor is connected to the lifting frame, and the wheel hub on the spoke-type pressure sensor is connected to the driving end of the lifting drive assembly.
[0009] As a preferred solution, the driving end of the lifting drive assembly is connected to a lifting block, and the lifting block is connected to the hub on the spoke-type pressure sensor.
[0010] As a preferred solution, a pressing block is provided at the lower end of the lifting block, and the pressing block is connected to the wheel hub.
[0011] As a preferred solution, a first connecting hole is provided in the middle of the pressure block, a second connecting hole is provided in the middle of the wheel hub, and a first bolt is passed through the first connecting hole and the second connecting hole to connect the pressure block to the wheel hub.
[0012] As a preferred solution, the lifting frame includes a first lifting seat, a second lifting seat and a plurality of support rods, the lower ends of the support rods are connected to the first lifting seat, the upper ends of the support rods are connected to the second lifting seat, the first lifting seat is slidably connected to the frame up and down, the rotating shaft is rotatably connected to the first lifting seat, and the spoke-type pressure sensor is installed on the second lifting seat.
[0013] As a preferred solution, the plurality of support rods are distributed in a ring shape around the central axis of the spoke-type pressure sensor, and the plurality of support rods are all located within the diameter range of the spoke-type pressure sensor.
[0014] As a preferred solution, the support rod, the first lifting seat and the second lifting seat are connected by a second bolt.
[0015] As a preferred solution, the first lifting seat is provided with a third connecting hole, the support rod is provided with an axial through hole, the second lifting seat is provided with a fourth connecting hole, and the second bolt is passed through the third connecting hole, the axial through hole and the fourth connecting hole to connect the support rod, the first lifting seat and the second lifting seat.
[0016] Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, a spoke-type pressure sensor is arranged between the lifting frame and the driving end of the lifting drive assembly, the spoke-type pressure sensor is connected to the control device, and the control device is connected to the alarm device. During the riveting process, the driving end of the lifting drive assembly drives the spoke-type pressure sensor to move downward, and the spoke-type pressure sensor drives the lifting frame and the riveting module to move downward, so that the pressure rod on the riveting head presses the rivet downward. When the pressure value detected by the spoke-type pressure sensor is lower than the set pressure value, the control device controls the alarm device to sound an alarm and shut down, reminding the staff that the riveting is unqualified. Therefore, by detecting the pressure size during the riveting process, whether the riveting is qualified can be detected in time, and the reliability is good.
[0017] In order to more clearly explain the structural features, technical means and specific purposes and functions achieved by the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments: BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the assembly structure of an embodiment of the utility model;
[0019] Figure 2 It is a cross-sectional schematic diagram of an embodiment of the utility model;
[0020] Figure 3 It is an exploded schematic diagram of a lifting frame, a spoke-type pressure sensor, a pressing block and a lifting block according to an embodiment of the utility model.
[0021] Description of the accompanying drawings:
[0022] 10-frame; 11-outer sleeve; 20-lifting module; 21-lifting frame; 211-first lifting seat; 2111-third connecting hole; 212-second lifting seat; 2121-fourth connecting hole; 213-support rod; 2131-axial through hole; 22-lifting drive assembly; 23-inner sleeve; 24-lifting block; 25-pressure block; 251-first connecting hole; 30-rotating module; 31-spindle head; 311-pressure rod; 32-rotating shaft; 33-rotating drive assembly; 40-spoke pressure sensor 41-rim; 42-hub; 421-second connecting hole; 43-spoke. DETAILED DESCRIPTION
[0023] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the position or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0025] like Figure 1-3 As shown, the utility model discloses a rotary riveting machine detection device, including a frame 10, and a lifting module 20 and a rotating module 30 arranged on the frame 10, the lifting module 20 is provided with a lifting frame 21 and a lifting drive assembly 22, the lifting frame 21 is connected to the frame 10 for sliding up and down, the lifting drive assembly 22 can drive the lifting frame 21 to move up and down, the lifting drive assembly 22 can adopt a cylinder or an oil cylinder, the rotating module 30 is arranged on the lifting frame 21, and the rotating module 30 is provided with a rotary riveting head 31, a rotating shaft 32 and a rotating drive assembly 33, The rotary rivet head 31 is arranged at the lower end of the rotating shaft 32, and the rotating shaft 32 is rotatably connected to the lifting frame 21. The rotating drive component 33 can drive the rotating shaft 32 to rotate. Specifically, the rotating drive component 33 can adopt a motor or a rotary cylinder, and the motor can be directly or indirectly connected to the rotating shaft 32. The frame 10 is provided with an outer sleeve 11, and the lifting frame 21 is provided with an inner sleeve 23. The inner sleeve 23 can be slidably sleeved in the outer sleeve 11 up and down, and the rotating shaft 32 can be rotatably penetrated in the inner sleeve 23, and the rotating shaft 32 can move up and down with the inner sleeve 23.
[0026] A spoke-type pressure sensor 40 is connected between the lifting frame 21 and the driving end of the lifting drive assembly 22. The spoke-type pressure sensor 40 is connected to a control device (not shown), and the control device is connected to an alarm device (not shown). The control device can control the alarm device to work according to the pressure information detected by the spoke-type pressure sensor 40. When the detected pressure value is lower than the set pressure value, it is judged that the rivet is unqualified, wherein the set pressure value is the minimum pressure required for the rivet to be riveted into place, and the minimum pressure can be set according to different rivets.
[0027] The wheel rim 41 on the spoke-type pressure sensor 40 is connected to the lifting frame 21 by screws, and the wheel hub 42 on the spoke-type pressure sensor 40 is connected to the driving end of the lifting drive assembly 22, wherein the wheel hub 42 is located in the wheel rim 41, and a spoke 43 is connected between the wheel hub 42 and the wheel rim 41. During operation, the driving end of the lifting drive assembly 22 pushes the wheel hub 42 downward, causing the wheel hub 42 to move slightly downward, thereby causing the spoke 43 to deform. The corresponding pressure size can be detected by detecting the deformation of the spoke 43. It can be understood that the wheel rim 41 on the spoke-type pressure sensor 40 can also be connected to the lifting drive assembly 22, and the wheel hub 42 on the spoke-type pressure sensor 40 is connected to the lifting frame 21 accordingly.
[0028] The driving end of the lifting drive assembly 22 is connected to a lifting block 24 , and the lifting block 24 is connected to the hub 42 on the spoke-type pressure sensor 40 .
[0029] A pressure block 25 is provided at the lower end of the lifting block 24, and the pressure block 25 is connected to the lifting block 24 by screws. The pressure block 25 is connected to the wheel hub 42, and the lower surface of the pressure block 25 abuts against the upper surface of the wheel hub 42; by arranging the pressure block 25 at the lower end of the lifting block 24, the pressure block 25 is connected to the wheel hub 42 on the spoke-type pressure sensor 40, which is convenient for assembly.
[0030] A first connection hole 251 is provided in the middle of the pressing block 25 , and a second connection hole 421 is provided in the middle of the wheel hub 42 . A first bolt (not shown) is passed through the first connection hole 251 and the second connection hole 421 to connect the pressing block 25 to the wheel hub 42 .
[0031] The lifting frame 21 includes a first lifting seat 211, a second lifting seat 212 and a plurality of support rods 213, the lower end of the support rod 213 is connected to the first lifting seat 211, the upper end of the support rod 213 is connected to the second lifting seat 212, the first lifting seat 211 is connected to the frame 10 for sliding up and down, the rotating shaft 32 is connected to the first lifting seat 211 for rotation, and the spoke-type pressure sensor 40 is installed on the second lifting seat 212; by setting the lifting frame 21 composed of the first lifting seat 211, the second lifting seat 212 and a plurality of support rods 213, the upper and lower ends of the support rod 213 are connected to the second lifting seat 212 and the first lifting seat 211 respectively, during assembly, the first lifting seat 211 is connected to the frame 10 for sliding up and down, the rotating shaft 32 is installed on the first lifting seat 211 for rotation, and the spoke-type pressure sensor 40 is installed on the second lifting seat 212, the structural layout is reasonable, so that the assembly and disassembly between the frame 10, the lifting frame 21, the rotating shaft 32 and the spoke-type pressure sensor 40 are convenient
[0032] The plurality of support rods 213 are distributed in a ring shape around the central axis of the spoke-type pressure sensor 40, and the plurality of support rods 213 are all located within the diameter range of the spoke-type pressure sensor 40; by arranging the plurality of support rods 213 distributed in a ring shape around the central axis of the spoke-type pressure sensor 40, and the plurality of support rods 213 are all located within the diameter range of the spoke-type pressure sensor 40, the bottom support effect of the spoke-type pressure sensor 40 is more uniform, thereby reducing deviation when detecting pressure and improving pressure detection accuracy.
[0033] The support rod 213, the first lifting seat 211 and the second lifting seat 212 are connected by a second bolt.
[0034] The first lifting seat 211 is provided with a third connecting hole 2111, the support rod 213 is provided with an axial through hole 2131, and the second lifting seat 212 is provided with a fourth connecting hole 2121. The second bolt is passed through the third connecting hole 2111, the axial through hole 2131 and the fourth connecting hole 2121 to connect the support rod 213, the first lifting seat 211 and the second lifting seat 212. Specifically, the third connecting hole 2111 is a threaded hole, and the fourth connecting hole 2121 is a countersunk hole.
[0035] The working principle of the utility model is as follows: the rotary drive assembly 33 drives the rotating shaft 32 to rotate, the rotating shaft 32 drives the rivet head 31 to rotate, the rivet head 31 drives the pressure rod 311 to rotate (the axis of the pressure rod 311 is not parallel to the axis of the rotating shaft 32), the driving end of the lifting drive assembly 22 drives the lifting block 24 to move downward, the lifting block 24 drives the pressing block 25 to move downward, the pressing block 25 drives the spoke sensor 40 to move downward, the spoke sensor 40 drives the lifting frame 21 to move downward, the lifting frame 21 drives the entire rotating module 30 to move downward synchronously, and the pressure rod 311 on the rivet head 31 presses the rivet downward During the rotation of the rivet head 31, the pressure rod 311 makes a conical movement. The pressure rod 311 crushes and deforms the rivet to rivet the workpiece. During the downward pressing of the pressure rod 311, the downward pressure of the pressure block 25 acts on the wheel hub 42, and the upward reaction force of the rivet is transmitted to the wheel rim 41. During this process, the spoke sensor 40 detects the pressure and outputs the pressure information. The control device compares the pressure information (detected pressure) output by the spoke sensor 40 with the set pressure value to determine whether the rivet is qualified. If the rivet is unqualified, the control device controls the alarm device to sound an alarm.
[0036] In summary, the utility model sets a spoke-type pressure sensor 40 between the lifting frame 21 and the driving end of the lifting drive assembly 22, the spoke-type pressure sensor 40 is connected to the control device, and the control device is connected to the alarm device. During the riveting process, the driving end of the lifting drive assembly 22 drives the spoke-type pressure sensor 40 to move downward, and the spoke-type pressure sensor 40 drives the lifting frame 21 and the riveting module to move downward, so that the pressure rod 311 on the riveting head 31 presses the rivet downward. When the pressure value detected by the spoke-type pressure sensor 40 is lower than the set pressure value, the control device controls the alarm device to sound an alarm and shut down, reminding the staff that the riveting is unqualified. Therefore, by detecting the pressure size during the riveting process, whether the riveting is qualified can be detected in time, and the reliability is good.
[0037] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Therefore, any modification, equivalent replacement, improvement, etc. made to the above embodiment based on the technical practice of the present invention still falls within the scope of the technical solution of the present invention.
Claims
1. A rotary riveting machine detection device, comprising a frame, and a lifting module and a rotating module arranged on the frame, the lifting module is provided with a lifting frame and a lifting drive assembly, the lifting frame is slidably connected with the frame up and down, the lifting drive assembly can drive the lifting frame to move up and down, the rotating module is arranged on the lifting frame, the rotating module is provided with a rotary riveting head, a rotating shaft and a rotating drive assembly, the rotary riveting head is arranged at the lower end of the rotating shaft, the rotating shaft is rotatably connected with the lifting frame, and the rotating drive assembly can drive the rotating shaft to rotate, characterized in that: A spoke-type pressure sensor is connected between the lifting frame and the driving end of the lifting drive assembly, the spoke-type pressure sensor is connected to a control device, the control device is connected to an alarm device, and the control device can control the alarm device to work according to the pressure information detected by the spoke-type pressure sensor.
2. The rotary riveting machine detection device according to claim 1, characterized in that: The wheel rim on the spoke-type pressure sensor is connected to the lifting frame, and the wheel hub on the spoke-type pressure sensor is connected to the driving end of the lifting driving assembly.
3. The rotary riveting machine detection device according to claim 2, characterized in that: The driving end of the lifting drive assembly is connected with a lifting block, and the lifting block is connected with the hub on the spoke-type pressure sensor.
4. The rotary riveting machine detection device according to claim 3, characterized in that: A pressing block is provided at the lower end of the lifting block, and the pressing block is connected to the wheel hub.
5. The riveting machine detection device according to claim 4, characterized in that: A first connecting hole is provided in the middle of the pressing block, a second connecting hole is provided in the middle of the wheel hub, and a first bolt is passed through the first connecting hole and the second connecting hole to connect the pressing block to the wheel hub.
6. The riveting machine detection device according to any one of claims 1 to 5, characterized in that: The lifting frame includes a first lifting seat, a second lifting seat and a plurality of support rods, the lower ends of the support rods are connected to the first lifting seat, the upper ends of the support rods are connected to the second lifting seat, the first lifting seat is connected to the frame for vertical sliding, the rotating shaft is connected to the first lifting seat for rotation, and the spoke-type pressure sensor is installed on the second lifting seat.
7. The riveting machine detection device according to claim 6, characterized in that: The plurality of support rods are distributed in a ring shape around the central axis of the spoke-type pressure sensor, and the plurality of support rods are all located within the diameter range of the spoke-type pressure sensor.
8. The riveting machine detection device according to claim 6, characterized in that: The support rod, the first lifting seat and the second lifting seat are connected by a second bolt.
9. The riveting machine detection device according to claim 8, characterized in that: The first lifting seat is provided with a third connecting hole, the support rod is provided with an axial through hole, the second lifting seat is provided with a fourth connecting hole, and the second bolt is passed through the third connecting hole, the axial through hole and the fourth connecting hole to connect the support rod, the first lifting seat and the second lifting seat.