Die-casting equipment for easy demoulding

By designing protective frame sets and demolding buffer components in die-casting equipment, the problem of insufficient efficiency and stability in the demolding process of existing die-casting equipment is solved, and the effect of automated demolding and improving overall efficiency is achieved.

CN222710781UActive Publication Date: 2025-04-04JINGZHOU JINGLONG AUTO PARTS S&T CO LTD
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Patent Information

Application Number
CN202420713775.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2025-04-04
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

The existing die-casting equipment lacks automation and stability during the mold release process, resulting in a lack of overall efficiency and practicality.

Method used

A die-casting equipment for easy demolding is designed, using a protective frame set and a demolding buffer assembly, including a support frame, a buffer frame, an ejection hydraulic cylinder and a die-closing oil cylinder. Through the synergy of these components, stable demolding of the die-casting parts can be achieved.

Benefits of technology

The automatic mold release process of die castings is realized, which improves overall efficiency and practicality, and ensures the stability and safety of the mold release process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a die-casting device that is easy to demould, and relates to the technical field of die-casting devices, including a protective frame group and a demoulding buffer component, wherein an injection component is installed inside the protective frame group, and one side of the injection component is connected to the die-casting component, and the demoulding buffer component is installed on the side of the die-casting component away from the injection component, and a stabilizing cross frame is installed on the top of the demoulding buffer component. The die-casting device that is easy to demould can effectively provide demoulding assistance and provide a certain structural buffer for the movement of the movable mold base component to prevent interference movement by arranging a demoulding buffer component on one side of the die-casting component, and the combined use of the protective frame group and the stabilizing cross frame can provide effective structural protection for the entire device to ensure that when it is in operation, the influence of external forces on it is minimized to the greatest extent, and the overall structural stability is provided for the demoulding buffer component and the injection component 2.
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Description

Technical Field

[0001] The utility model relates to the technical field of die-casting equipment, in particular to a die-casting equipment which is convenient for demoulding. Background Art

[0002] Die casting equipment, also known as die casting machine, is a machine used for pressure casting. It includes two types: hot press chamber and cold press chamber. Later, they were divided into two types: vertical and horizontal. [1] The die casting machine hydraulically injects molten metal into the mold under pressure and cools it into shape. After the mold is opened, a solid metal casting can be obtained. It was originally used for die casting lead type. With the progress of science and technology and industrial production, especially with the development of industries such as automobiles, motorcycles and household appliances, die casting technology has achieved extremely rapid development.

[0003] For example, the utility model with application number CN201921534268.8 discloses an electric clamp-type cold cutting flying saw machine, which is suitable for an electric clamp-type cold cutting flying saw machine. Through the driving gear, the driven gear, the No. 1 motor, the No. 1 flying saw gear and the No. 2 flying saw gear, the flying saw gear can be flexibly moved up and down, and the quantitative flying saw is realized by utilizing the interval between the No. 1 flying saw gear and the No. 2 flying saw gear, thereby improving the mass production and flexibility of an electric clamp-type cold cutting flying saw machine. However, similar to the cold cutting flying saw machine in the above-mentioned document, there is no corresponding structure to assist the saw machine to work while stably displacing. When the equipment is operating, it does not have a structural setting for automatic feeding, and is lacking in overall efficiency and practicality.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a die-casting device that is easy to demould is proposed. Utility Model Content

[0005] The utility model aims to provide a die-casting device which is convenient for demoulding, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a die-casting device that is easy to demold, comprising a protective frame group and a demolding buffer assembly, wherein an injection assembly is installed inside the protective frame group, and one side of the injection assembly is connected to the die-casting assembly, the demolding buffer assembly is installed on the side of the die-casting assembly away from the injection assembly, and a stabilizing cross frame is installed on the top of the demolding buffer assembly, the demolding buffer assembly comprises a support frame, a buffer frame, an ejection hydraulic cylinder and a splitting and closing mold cylinder, the buffer frame is installed on the side of the support frame away from the die-casting assembly, and the ejection hydraulic cylinder is symmetrically installed in the middle section of the buffer frame, and the splitting and closing mold cylinder is symmetrically installed in the upper and lower parts of the support frame on the side close to the die-casting assembly.

[0007] Further, the protective frame group includes a base, a column frame, a protective frame and an auxiliary frame. A column frame is vertically installed on one side of the base, and a protective frame is horizontally installed at the top of the column frame. An auxiliary frame is vertically installed on the side of the base away from the column frame.

[0008] Further, the auxiliary frame is vertically installed on the side of the injection component away from the die-casting component, and the base, the column frame and the protective frame are arranged in a "C" - shaped structure.

[0009] Further, the injection component includes an oil hydraulic control console, a control valve, a boosting accumulator assembly, and a fast injection accumulator assembly. A control valve is connected to one side of the oil hydraulic control console, and a boosting accumulator assembly is connected to the end of the control valve away from the oil hydraulic control console. Moreover, a fast injection accumulator assembly is connected to the end of the boosting accumulator assembly away from the control valve.

[0010] Further, the injection component further includes a charging cylinder and an injection hydraulic cylinder assembly. A charging cylinder is installed on the side of the fast injection accumulator assembly close to the auxiliary frame, and an injection hydraulic cylinder assembly is horizontally installed on the side of the fast injection accumulator assembly away from the charging cylinder.

[0011] Further, the die-casting component includes a frame, tie bars, a fixed die base assembly and a moving die base assembly. Tie bars are symmetrically installed at the upper and lower ends of the frame, and a fixed die base assembly is connected to the end of the tie bar close to the frame. Moreover, a moving die base assembly is arranged on the side of the fixed die base assembly away from the frame.

[0012] Further, the tie bars are horizontally installed at the upper and lower ends of the frame, and the tie bars penetrate through the upper and lower ends of the fixed die base assembly. Moreover, the moving die base assembly is slidably connected to the tie bars, and the fixed die base assembly is communicated with the injection hydraulic cylinder assembly.

[0013] Further, the end of the ejection hydraulic cylinder away from the buffer frame is horizontally slidably installed inside the moving die base assembly, and the side of the die-closing and die-opening oil cylinder away from the support frame is connected to the moving die base assembly.

[0014] The utility model provides a die-casting device which is convenient for demoulding and has the following beneficial effects:

[0015] 1. In this utility model, the output end of the ejection hydraulic cylinder horizontally penetrates through one side of the moving die base assembly. After the fixed die base assembly and the moving die base assembly are closed for docking and die casting is completed, with the assistance of the horizontal telescopic traction of the die separating and closing oil cylinder, the die casting is horizontally pushed out from the inside of the moving die base assembly by using the telescopic property of its own structure, so as to realize demoulding while separating the dies. In addition, while the die separating and closing oil cylinder provides the structural drive for the separation and closing of the moving die base assembly and the fixed die base assembly, it uses its own elastic telescopic property to prevent the moving die base assembly from providing structural buffering when it is displaced while separating the dies, and prevent structural collision with the support frame. In addition, the buffer frame provides structural support for the ejection hydraulic cylinder to ensure that the ejection of the die casting by the ejection hydraulic cylinder maintains sufficient stability.

[0016] 2. In this utility model, through the connection of the stable cross frame, one end of which is connected to the top of the support frame and the other end is connected to the top of the fixed die base assembly, the structural stability between the die casting assembly and the demoulding buffer assembly is achieved. In addition, the base, column frame and protection frame are combined into a "C"-shaped frame structure, which can effectively protect the die casting assembly and the demoulding buffer assembly without affecting maintenance operations, so that they can avoid being affected by external forces during operation and ensure normal operation. The auxiliary frame provides structural support from the other side of the injection assembly to ensure its structural stability, so as to facilitate the smooth injection of molten material into the inside of the fixed die base assembly and the moving die base assembly. Brief Description of the Drawings

[0017] Figure 1 It is a schematic side view structure diagram of the body of a die casting device for easy demoulding according to this utility model;

[0018] Figure 2 It is a die casting device for easy demoulding according to this utility model Figure 1 The enlarged structure diagram of part A;

[0019] Figure 3 It is a schematic structure diagram of the demoulding buffer assembly of a die casting device for easy demoulding according to this utility model;

[0020] Figure 4 It is a three-dimensional structure diagram of the arc cover of a die casting device for easy demoulding according to this utility model.

[0021] In the figure: 1. Protection frame assembly; 101. Base; 102. Column frame; 103. Protection frame; 104. Auxiliary frame; 2. Injection assembly; 201. Oil control console; 202. Control valve; 203. Boosting accumulator assembly; 204. Fast injection accumulator assembly; 205. Feed barrel; 206. Injection hydraulic cylinder assembly; 3. Die-casting assembly; 301. Frame; 302. Coring column; 303. Fixing die base assembly; 304. Moving die base assembly; 4. Demolding buffer assembly; 401. Support frame; 402. Buffer frame; 403. Ejection hydraulic cylinder; 404. Separation and closing mold cylinder; 5. Stabilizing cross frame. DETAILED DESCRIPTION

[0022] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0023] like Figure 1 and Figure 3As shown, a die-casting device for easy demoulding includes a protective frame group 1 and a demoulding buffer component 4, an injection component 2 is installed inside the protective frame group 1, and a die-casting component 3 is connected to one side of the injection component 2, the demoulding buffer component 4 is installed on the side of the die-casting component 3 away from the injection component 2, and a stabilizing cross frame 5 is installed on the top of the demoulding buffer component 4, the demoulding buffer component 4 includes a support frame 401, a buffer frame 402, an ejection hydraulic cylinder 403 and a mold separation and clamping cylinder 404, and the support frame 401 is away from the die-casting component 3. A buffer frame 402 is installed on one side of the support frame 401, and an ejection hydraulic cylinder 403 is symmetrically installed in the middle section of the buffer frame 402. A mold separation and clamping oil cylinder 404 is symmetrically installed on the side of the support frame 401 close to the die-casting component 3. The end of the ejection hydraulic cylinder 403 away from the buffer frame 402 is horizontally slidably installed in the interior of the movable die base component 304. The side of the mold separation and clamping oil cylinder 404 away from the support frame 401 is connected to the movable die base component 304. The die-casting component 3 includes a frame 301, a column 302, and a fixed die. The frame 301 has a base assembly 303 and a movable die base assembly 304, and the upper and lower ends of the frame 301 are symmetrically installed with Corinthian columns 302, and the end of the Corinthian column 302 close to the frame 301 is connected to the fixed die base assembly 303, and the side of the fixed die base assembly 303 away from the frame 301 is provided with a movable die base assembly 304, the Corinthian column 302 is horizontally installed at the upper and lower ends of the frame 301, and the Corinthian column 302 passes through the upper and lower ends of the fixed die base assembly 303, and the movable die base assembly 304 and the Corinthian column 30 2 is slidably connected, the fixed die base assembly 303 and the injection hydraulic cylinder assembly 206 are connected, and the output end of the ejection hydraulic cylinder 403 is horizontally inserted into one side of the movable die base assembly 304. After the fixed die base assembly 303 and the movable die base assembly 304 are molded and docked and die casting is completed, with the assistance of the horizontal telescopic traction of the mold separation and closing cylinder 404, the die casting is horizontally pushed out from the inside of the movable die base assembly 304 by utilizing the elasticity of its own structure, thereby realizing demolding while separating the mold.

[0024] like Figure 1 , Figure 2 and Figure 4As shown in the figure, the protective frame group 1 includes a base 101, a column frame 102, a protective frame 103 and an auxiliary frame 104. A column frame 102 is vertically installed on one side of the base 101, and a protective frame 103 is horizontally installed at the top of the column frame 102. An auxiliary frame 104 is vertically installed on the side of the base 101 away from the column frame 102. The auxiliary frame 104 is vertically installed on the side of the injection component 2 away from the die-casting component 3. The base 101, the column frame 102 and the protective frame 103 are arranged in a "C" - shaped structure. The injection component 2 includes a hydraulic fluid control console 201, a control valve 202, a boosting accumulator assembly 203, and a fast injection accumulator assembly 204. One side of the hydraulic fluid control console 201 is connected to the control valve 202, and one end of the control valve 202 away from the hydraulic fluid control console 201 is connected to the boosting accumulator assembly 203. Moreover, one end of the boosting accumulator assembly 203 away from the control valve 202 is connected to the fast injection accumulator assembly 204. The injection component 2 further includes a charging cylinder 205 and an injection hydraulic cylinder assembly 206. The charging cylinder 205 is installed on the side of the fast injection accumulator assembly 204 close to the auxiliary frame 104, and the injection hydraulic cylinder assembly 206 is horizontally installed on the side of the fast injection accumulator assembly 204 away from the charging cylinder 205. Through the connection of the stable cross - frame 5, one end is connected to the top of the support frame 401, and the other end is connected to the top of the shaping die base assembly 303, so as to make the die - casting component 3 and the demoulding buffer component 4 have structural stability. In addition, by combining the base 101, the column frame 102 and the protective frame 103 into a "C" - shaped frame structure, it can effectively protect the die - casting component 3 and the demoulding buffer component 4 while not affecting the maintenance operation.

[0025] In summary, as Figures 1 to 4 shown, when using this die - casting equipment that is easy to demould, first, the molten material to be die - cast is injected into the interior of the charging cylinder 205. At this time, the split - mold oil cylinder 404 on one side of the support frame 401 will pull the moving die base assembly 304 along the surface of the tie rod 302 and translate horizontally until the moving die base assembly 304 is docked with the shaping die base assembly 303 on one side of the frame 301, so that the die - casting component 3 part of the structure is closed - molded under the operation of the demoulding buffer component 4;

[0026] Subsequently, with the cooperation of the hydraulic fluid control console 201 and the control valve 202, the charging cylinder 205 injects the molten material into the interior of the injection hydraulic cylinder assembly 206. Under the operation of the boosting accumulator assembly 203 and the fast injection accumulator assembly 204, the molten material is injected into the interior of the shaping die base assembly 303 and the moving die base assembly 304 after being closed - molded, and under the pressure provided by the boosting accumulator assembly 203 and the fast injection accumulator assembly 204, the die - casting operation is completed until the die - casting cools and forms;

[0027] During the operation of the entire device, one end of the stable cross-frame 5 is connected to the top of the support frame 401, and the other end is connected to the top of the shaping die base assembly 303, so as to ensure the structural stability between the die-casting assembly 3 and the demoulding buffer assembly 4. In addition, the base 101, the column frame 102 and the protection frame 103 are combined with each other to form a "C"-shaped frame structure, which can effectively protect the die-casting assembly 3 and the demoulding buffer assembly 4 without affecting the maintenance operation, and prevent the device from being affected by external forces.

[0028] The embodiments of the present invention are given for purposes of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed form. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are chosen and described in order to best explain the principles of the invention and its practical application, and to enable those of ordinary skill in the art to understand the invention and design various embodiments with various modifications suitable for specific purposes.

Claims

1. A die-casting device for easy demoulding, comprising a protective frame assembly (1) and a demoulding buffer assembly (4), characterized in that: The inside of the protective frame group (1) is installed with an injection component (2), and one side of the injection component (2) is connected with a die-casting component (3). The demoulding buffer component (4) is installed on the side of the die-casting component (3) away from the injection component (2), and a stable cross frame (5) is installed on the top of the demoulding buffer component (4). The demoulding buffer component (4) includes a support frame (401), a buffer frame (402), an ejection hydraulic cylinder (403) and a die-closing and opening oil cylinder (404). A buffer frame (402) is installed on the side of the support frame (401) away from the die-casting component (3), and ejection hydraulic cylinders (403) are symmetrically installed up and down in the middle section of the buffer frame (402). Die-closing and opening oil cylinders (404) are symmetrically installed up and down on the side of the support frame (401) close to the die-casting component (3).

2. A die-casting device for easy demoulding according to claim 1, characterized in that: The protective frame group (1) includes a base (101), a column frame (102), a protective frame (103) and an auxiliary frame (104). A column frame (102) is vertically installed on one side of the base (101), and a protective frame (103) is horizontally installed on the top of the column frame (102). An auxiliary frame (104) is vertically installed on the side of the base (101) away from the column frame (102).

3. A die-casting device for easy demoulding according to claim 2, characterized in that: The auxiliary frame (104) is vertically installed on the side of the injection component (2) away from the die-casting component (3). The base (101), the column frame (102) and the protective frame (103) are arranged in a "C" shape structure.

4. The die-casting device for easy demoulding according to claim 1, characterized in that: The injection component (2) includes an oil hydraulic control console (201), a control valve (202), a boosting accumulator component (203), and a fast injection accumulator component (204). A control valve (202) is connected to one side of the oil hydraulic control console (201), and one end of the control valve (202) away from the oil hydraulic control console (201) is connected to the boosting accumulator component (203). Moreover, one end of the boosting accumulator component (203) away from the control valve (202) is connected to the fast injection accumulator component (204).

5. The die-casting device for easy demoulding according to claim 4, characterized in that: The injection component (2) further includes a charging cylinder (205) and an injection hydraulic cylinder component (206). A charging cylinder (205) is installed on the side of the fast injection accumulator component (204) close to the auxiliary frame (104), and an injection hydraulic cylinder component (206) is horizontally installed on the side of the fast injection accumulator component (204) away from the charging cylinder (205).

6. The die-casting device for easy demoulding according to claim 5, characterized in that: The die-casting component (3) includes a frame (301), tie bars (302), a fixed die seat component (303) and a moving die seat component (304). Tie bars (302) are symmetrically installed at the upper and lower ends of the frame (301), and one end of the tie bars (302) close to the frame (301) is connected to the fixed die seat component (303). Moreover, a moving die seat component (304) is arranged on the side of the fixed die seat component (303) away from the frame (301).

7. The die-casting device for easy demoulding according to claim 6, characterized in that: The Corinthian column (302) is horizontally installed at the upper and lower ends of the frame (301), and the Corinthian column (302) passes through the upper and lower ends of the fixed mold base assembly (303), and the movable mold base assembly (304) and the Corinthian column (302) are slidably connected, and the fixed mold base assembly (303) and the injection hydraulic cylinder assembly (206) are connected.

8. The die-casting device for easy demoulding according to claim 6, characterized in that: One end of the ejection hydraulic cylinder (403) away from the buffer frame (402) is horizontally slidably installed inside the movable mold base assembly (304), and one side of the mold separation and closing cylinder (404) away from the support frame (401) is connected to the movable mold base assembly (304).

Citation Information

Patent Citations

  • Cold cutting flying saw with angle convenient to adjust

    CN210498575U