A zinc alloy forming and cooling integrated production device
By designing an integrated zinc alloy molding and cooling production device integrating heat dissipation fins, cooling boxes and circulating cooling systems, the problem of low cooling efficiency in the prior art is solved, and a more efficient zinc alloy molding and cooling process is achieved.
Patent Information
- Application Number
- CN202421401976.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-19
AI Technical Summary
In the prior art, the efficiency of cooling the mold surface through an external fan is low, resulting in low cooling efficiency during zinc alloy forming and reducing working efficiency.
A zinc alloy molding and cooling integrated production device is designed, using a sealed upper formwork and a lower formwork, combined with heat dissipation fins and cooling chambers, and a fan and water pump are used to achieve a variety of cooling methods, including the combination of heat dissipation fins and fan cooling and the circulating cooling of heat dissipation fins and cooling water.
Through the combination of multiple cooling methods, the cooling efficiency of the mold surface is significantly improved, and the cooling efficiency and working efficiency during the zinc alloy forming process are improved.
Smart Images

Figure CN222710788U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of zinc alloy forming, in particular to a zinc alloy forming and cooling integrated production device. Background Art
[0002] Zinc alloy is an alloy composed of zinc and other elements. Commonly added alloying elements include aluminum, copper, magnesium, cadmium, lead, titanium, etc. Zinc alloy has a low melting point, good fluidity, easy welding, brazing and plastic processing, corrosion resistance in the atmosphere, and waste materials are easy to recycle and remelt, but the creep strength is low and it is easy to cause dimensional changes due to natural aging. Zinc alloy can be divided into two categories according to the processing technology: deformation zinc alloy and casting zinc alloy. Casting zinc alloy has good fluidity and corrosion resistance, and is suitable for die-casting instruments, automobile parts shells, etc.
[0003] In the prior art, when cooling and forming zinc alloy, the zinc alloy melt is usually injected into the cavities of the upper and lower molds for shaping, and then the surface of the mold is cooled by an external fan. However, this cooling method is inefficient and greatly reduces work efficiency. Utility Model Content
[0004] 1. Technical Problems Solved
[0005] The technical problem to be solved by the utility model is that the efficiency of cooling the surface of the mold by an external fan is low, which greatly reduces the working efficiency.
[0006] 2. Technical Solution
[0007] In order to solve the above technical problems, the technical solution provided by the utility model is: a zinc alloy forming and cooling integrated production device, including a sealed upper template and a lower template, the upper end of the upper template and the lower end of the lower template are respectively bolted to cooling box one and cooling box two, the outer side of the upper template and the outer side of the lower template are respectively welded with heat dissipation fin one and heat dissipation fin two, the lower end of the cooling box two is installed with a base plate, the upper end of the base plate is installed with a plurality of heat dissipation components, the upper end of the upper template is connected with a feed pipe passing through cooling box one, and cooling box one and cooling box two are connected with cooling components.
[0008] Furthermore, the upper end of the upper template and the lower end of the lower template are respectively welded with heat dissipation fins three and four located in cooling box one and cooling box two.
[0009] Furthermore, the heat dissipation component includes a fan 1 installed on the upper end of the base plate, a protective tube surrounding the fan 1 is installed on the upper end of the base plate, and a dustproof net is installed on the upper end of the protective tube.
[0010] Furthermore, the upper end of the upper template and the lower end of the lower template are respectively provided with a sealing ring plate 1 and a sealing ring plate 2 inserted into the side walls of cooling box 1 and cooling box 2, and the openings of cooling box 1 and cooling box 2 are respectively provided with a sealing groove 1 and a sealing groove 2 that cooperate with sealing ring plate 1 and sealing ring plate 2.
[0011] Furthermore, the lower end of the upper template and the upper end of the lower template are provided with a sealing ring plate three and a sealing groove three that cooperate with each other.
[0012] Furthermore, the cooling assembly includes a water inlet pipe and a water outlet pipe connected to both ends of cooling box 1 and cooling box 2, the water inlet pipe is connected to a water pump, the water pump input end is connected to the cooling box, and the end of the water outlet pipe is connected to the upper end of one side of the cooling box.
[0013] Furthermore, a number of backflow plates are correspondingly installed on the inner side walls of the cooling box, a box cover is installed on the upper end of the cooling box, a number of through holes are provided on the box cover, a second fan is installed at the lower end of the through holes, and the wind directions of the second fans are opposite.
[0014] 3. Beneficial Effects
[0015] The advantages of the utility model compared with the prior art are:
[0016] 1. Part of the heat of the upper template and the lower template is taken away by the heat dissipation fins 1 and 2 respectively arranged on the outside and the fan 1 of the heat dissipation component to achieve cooling of the zinc alloy.
[0017] 2. Part of the heat of the upper mold and the lower mold is respectively taken away by cooling water through the cooling fins three and four in cooperation with the cooling box one, cooling box two and the water pump and cooling box of the cooling assembly, and the heat is quickly transported back to the cooling box for cooling, so that the cooling water is recycled to achieve cooling of the zinc alloy; the surface of the mold is cooled by the above two cooling methods, which improves the cooling efficiency and increases the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is the overall structure diagram of the utility model.
[0019] Figure 2 It is a structural diagram of an upper template of the utility model.
[0020] Figure 3 It is a structural diagram of the lower template of the utility model.
[0021] Figure 4 It is a second structural diagram of the cooling box of the utility model.
[0022] Figure 5 It is a structural diagram of a cooling box of the present utility model.
[0023] Figure 6It is an exploded structural diagram of the entire part of the utility model.
[0024] As shown in the figure: 1. Upper template; 101. Sealing ring plate one; 102. Sealing ring plate three; 2. Lower template; 201. Sealing ring plate two; 202. Sealing groove three; 3. Cooling box one; 301. Sealing groove one; 4. Cooling box two; 401. Sealing groove two; 5. Heat dissipation fin one; 6. Heat dissipation fin two; 7. Bottom plate; 8. Heat dissipation component; 9. Feed pipe; 10. Cooling component; 11. Heat dissipation fin three; 12. Heat dissipation fin four; 13. Fan one; 14. Protective tube; 15. Dustproof net; 16. Water inlet pipe; 17. Water outlet pipe; 18. Water pump; 19. Cooling box; 20. Backflow plate; 21. Box cover; 2101. Through hole; 22. Fan two. DETAILED DESCRIPTION
[0025] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0026] Embodiment 1
[0027] Combined with Figure 1 A zinc alloy forming and cooling integrated production device comprises a sealed upper template 1 and a lower template 2, wherein the upper end of the upper template 1 and the lower end of the lower template 2 are respectively bolted with a cooling box 1 3 and a cooling box 2 4, and the outer sides of the upper template 1 and the lower template 2 are respectively welded with a heat dissipation fin 1 5 and a heat dissipation fin 2 6, a bottom plate 7 is installed at the lower end of the cooling box 2 4, and a plurality of heat dissipation components 8 are installed at the upper end of the bottom plate 7, a feed pipe 9 passing through the cooling box 1 3 is connected to the upper end of the upper template 1, and the cooling box 1 3 and the cooling box 2 4 are connected with a cooling component 10.
[0028] Combined with Figure 4 The heat dissipation assembly 8 includes a fan 13 installed on the upper end of the base plate 7, a protective tube 14 surrounding the fan 13 is installed on the upper end of the base plate 7, and a dustproof net 15 is installed on the upper end of the protective tube 14.
[0029] Combined with the above components, the zinc alloy melt enters the cavity between the upper template 1 and the lower template 2 through the feed pipe 9 for shaping, and part of the heat of the upper template 1 and the lower template 2 is quickly discharged through the heat dissipation fins 5 and the heat dissipation fins 6 respectively provided on the outside, and then the wind force generated by the fan 13 of the heat dissipation component 8 takes away the heat, thereby achieving the effect of rapid heat dissipation.
[0030] Combined with Figure 5 , Attachment Figure 6The upper end of the upper template 1 and the lower end of the lower template 2 are respectively provided with a sealing ring plate 101 and a sealing ring plate 201 inserted into the side walls of the cooling box 1 3 and the cooling box 2 4. The openings of the cooling box 1 3 and the cooling box 2 4 are respectively provided with a sealing groove 1 301 and a sealing groove 2 401 matched with the sealing ring plate 101 and the sealing ring plate 201, so that the upper template 1 and the cooling box 1 3, and the lower template 2 and the cooling box 2 4 have good sealing properties to prevent cooling water leakage.
[0031] Combined with Figure 6 The lower end of the upper template 1 and the upper end of the lower template 2 are provided with a sealing ring plate 3 102 and a sealing groove 3 202 that cooperate with each other, so that the upper template 1 and the lower template 2 have good sealing performance and prevent the zinc alloy melt from leaking.
[0032] Embodiment 2
[0033] Based on the first embodiment, combined with the attached Figure 2 , Attachment Figure 3 The upper end of the upper template 1 and the lower end of the lower template 2 are respectively welded with a heat dissipation fin three 11 and a heat dissipation fin four 12 located in a cooling box one 3 and a cooling box two 4 .
[0034] Combined with Figure 6 The cooling assembly 10 includes a water inlet pipe 16 and a water outlet pipe 17 connected to both ends of the cooling box 1 3 and the cooling box 2 4. The water inlet pipe 16 is connected to a water pump 18. The input end of the water pump 18 is connected to a cooling box 19. The end of the water outlet pipe 17 is connected to the upper end of one side of the cooling box 19.
[0035] Combined with the above structure, part of the heat of the upper template 1 and the lower template 2 is quickly discharged through the heat dissipation fin three 11 and the heat dissipation fin four 12 respectively, and the cooling water in the cooling box 19 is extracted by the water pump 18 and transported to the cooling box one 3 and the cooling box two 4. The cooling water quickly takes away the heat on the heat dissipation fin three 11 and the heat dissipation fin four 12 and transports it back to the cooling box 19 for cooling, so that the cooling water is recycled, which is convenient for rapid cooling of the zinc alloy.
[0036] Combined with Figure 6 A plurality of backflow plates 20 are correspondingly installed on the inner side walls of the cooling box 19, a box cover 21 is installed on the upper end of the cooling box 19, a plurality of through holes 2101 are provided on the box cover 21, a fan 22 is installed at the lower end of the through hole 2101, and the wind directions of the fans 22 are opposite.
[0037] Combined with the above structure, hot water enters the upper end of the cooling box 19 through the outlet pipe 17 and flows on a number of inverted plates 20 to dissipate heat. The heat in the cooling box 19 is taken away by a number of fans 22, thereby cooling the hot water for easy recycling.
[0038] The specific usage is as follows:
[0039] The zinc alloy melt is poured into the cavity between the upper mold plate 1 and the lower mold plate 2 through the feeding pipe 9 to be shaped. Part of the heat of the upper mold plate 1 and the lower mold plate 2 is taken away through the heat dissipation fins 1 5 and 6 respectively provided on the outside and the fan 13 of the heat dissipation component 8; part of the heat of the upper mold plate 1 and the lower mold plate 2 is taken away through the heat dissipation fins 3 11 and 12 respectively in cooperation with the cooling box 1 3, the cooling box 2 4 and the water pump 18 and the cooling box 19 of the cooling component 10, and the heat is quickly taken away by cooling water and transported back to the cooling box 19 for cooling, so that the cooling water is recycled, which is convenient for rapid cooling of the zinc alloy.
[0040] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. A zinc alloy forming and cooling integrated production device, comprising an upper mold plate (1) and a lower mold plate (2) that are sealed and matched, characterized in that: The upper end of the upper template (1) and the lower end of the lower template (2) are respectively bolted to a cooling box one (3) and a cooling box two (4); the outer side of the upper template (1) and the outer side of the lower template (2) are respectively welded to a heat dissipation fin one (5) and a heat dissipation fin two (6); the lower end of the cooling box two (4) is installed with a bottom plate (7); the upper end of the bottom plate (7) is installed with a plurality of heat dissipation components (8); the upper end of the upper template (1) is connected to a feed pipe (9) passing through the cooling box one (3); the cooling box one (3) and the cooling box two (4) are connected to cooling components (10).
2. The zinc alloy forming and cooling integrated production device according to claim 1, characterized in that: The upper end of the upper template (1) and the lower end of the lower template (2) are respectively welded with heat dissipation fins three (11) and heat dissipation fins four (12) located in cooling box one (3) and cooling box two (4).
3. The zinc alloy forming and cooling integrated production device according to claim 1, characterized in that: The heat dissipation assembly (8) comprises a fan (13) mounted on the upper end of a base plate (7), a protective tube (14) surrounding the fan (13) being mounted on the upper end of the base plate (7), and a dustproof net (15) being mounted on the upper end of the protective tube (14).
4. The zinc alloy forming and cooling integrated production device according to claim 1, characterized in that: The upper end of the upper template (1) and the lower end of the lower template (2) are respectively provided with a sealing ring plate 1 (101) and a sealing ring plate 2 (201) inserted into the side walls of the cooling box 1 (3) and the cooling box 2 (4); the openings of the cooling box 1 (3) and the cooling box 2 (4) are respectively provided with a sealing groove 1 (301) and a sealing groove 2 (401) matched with the sealing ring plate 1 (101) and the sealing ring plate 2 (201).
5. The zinc alloy forming and cooling integrated production device according to claim 1, characterized in that: The lower end of the upper template (1) and the upper end of the lower template (2) are provided with a sealing ring plate three (102) and a sealing groove three (202) which cooperate with each other.
6. The zinc alloy forming and cooling integrated production device according to claim 1, characterized in that: The cooling assembly (10) comprises a water inlet pipe (16) and a water outlet pipe (17) connected at both ends of cooling box one (3) and cooling box two (4); the water inlet pipe (16) is connected to a water pump (18); the input end of the water pump (18) is connected to a cooling box (19); and the end of the water outlet pipe (17) is connected to an upper end of one side of the cooling box (19).
7. The zinc alloy forming and cooling integrated production device according to claim 6, characterized in that: A plurality of reverse flow plates (20) are correspondingly mounted on the inner side walls of the cooling box (19); a box cover (21) is mounted on the upper end of the cooling box (19); a plurality of through holes (2101) are arranged on the box cover (21); a second fan (22) is mounted at the lower end of the through holes (2101); and the wind directions of the plurality of second fans (22) are opposite.