A feeding slide for bonding material of powder metallurgy brake pad friction body assembly

By designing a sliding table body driven by a power device, using multiple blanking holes and power-driven flip plates, press plates and insert plates, the problem that the prior art cannot convey bonding materials and friction body materials at the same time is solved, and the consistency of product thickness and physical and mechanical properties is achieved, and the production efficiency is improved.

CN222710811UActive Publication Date: 2025-04-04SHANDONG HEZE DETONG NEW MATERIAL TECH CO LTD +1
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Patent Information

Application Number
CN202420698034.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2025-04-04
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

The prior art cannot simultaneously convey the bonding materials and friction material required for the powder metallurgical shutter sheet friction body assembly into the pressing mold cavity, and cannot meet production requirements.

Method used

A sliding table body including power device driven is designed, with a plurality of blanking holes and a power-driven flip plate, a press plate and a plug plate. Through the synergy of these components, the adhesive material and friction material can be transported into the pressing mold cavity, and the material is flattened through the pressing plate.

Benefits of technology

The function of simultaneously conveying adhesive materials and friction material into the pressing mold cavity is realized, improving the consistency of product thickness and physical and mechanical properties, and improving production efficiency.

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Abstract

The utility model relates to the field of feeding equipment, and specifically to a feeding slide for bonding materials of a powder metallurgy brake pad friction body component, comprising a slide body, on which a first cavity, a second cavity and a third cavity are fixedly mounted, and the first cavity, the second cavity and the third cavity are respectively provided with a first blanking hole, a second blanking hole and a third blanking hole which are vertically penetrated; a flip plate is arranged in the first blanking hole; a pressing plate is arranged in the second blanking hole; a plug plate is movably mounted on the third cavity; the slide body is driven to move by a power device, and the friction body material is placed in the pressing mold cavity through the third blanking hole, and the bonding material is placed in the pressing mold cavity through the first blanking hole, and the material in the pressing mold cavity can be flattened by the pressing plate.
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Description

Technical Field

[0001] The utility model relates to the field of feeding equipment, in particular to a feeding slide table for bonding materials of a powder metallurgy brake pad friction body component. Background Art

[0002] Trains play a very important role in people's travel, especially long-distance travel. Most people prefer to travel by train, so the brake system is particularly important to ensure the safety of the train. In recent years, my country's high-speed railway has made rapid progress.

[0003] There are many ways to brake a train, such as resistance braking, magnetic rail braking, eddy current braking, friction braking, etc., among which friction braking is indispensable. Friction braking converts kinetic energy into heat energy through friction, and then dissipates it into the atmosphere. Friction braking of trains usually adopts two methods: disc braking and wheel braking. Disc braking uses the mutual friction between the brake disc and the brake pad to consume the train's kinetic energy, while wheel braking uses the mutual friction between the wheel and the brake shoe to consume the train's kinetic energy. At present, most of my country's high-speed trains use disc braking, while ordinary passenger and freight trains, large-scale track maintenance machinery and other trains mostly use wheel braking. Therefore, the performance of brake shoes and brake pads has become an important aspect related to the safety of train operation.

[0004] Most powder metallurgy brake pads are composed of friction body components, steel backs and related butterfly springs or retaining springs. The friction body components are made of friction body and friction body skeleton by pressure sintering. The friction body is made by mixing a number of powder metallurgy materials in a proportion, and then using a mixer to press the materials together using a hydraulic press. If the friction body and the friction body skeleton are directly attached to the friction body components produced by pressure sintering, the bonding strength between the friction body and the friction body skeleton will not meet the requirements of the standard because the friction body material contains non-metallic materials. Therefore, it is usually used to lay a layer of bonding material on the friction body to strengthen the bonding strength between the friction body and the friction body skeleton.

[0005] Since the material ratios of the friction body and the adhesive material are different, a tooling specifically used for storing and laying the adhesive material and the friction body material is required to realize such functions.

[0006] In the prior art, the utility model patent with application number CN201920192559.7 discloses an automatic feeding device for a hydraulic press, including a support plate, a mold cavity is fixedly connected to the rear side of the bottom of the support plate, tooth grooves are provided on both sides of the top of the support plate, a moving frame is provided on the top of the support plate, a first motor is fixedly connected to both sides of the moving frame, a gear is fixedly connected to the rotating shaft of the first motor, a funnel is fixedly connected to the inner cavity of the moving frame, a vertical pipe is connected to the bottom of the funnel, and the bottom of the vertical pipe runs through the bottom of the moving frame. The feeding device can automatically transport materials and reduce the workload.

[0007] However, the above-mentioned feeding device can only convey one type of material to the mold cavity, which cannot meet the production requirements of the powder metallurgy brake pad friction body assembly and needs to be improved. Utility Model Content

[0008] The technical problem to be solved by the utility model is to provide a feeding slide for bonding material of a powder metallurgy brake pad friction body assembly, which can feed bonding material and friction body material into a pressing mold cavity to solve the problems in the prior art.

[0009] In order to solve the above technical problems, the technical solution of the utility model is: a feeding slide for bonding materials of a powder metallurgy brake pad friction body assembly, comprising a slide body driven and moved by a power device, a first cavity, a second cavity and a third cavity are fixedly installed on the slide body, and the first cavity, the second cavity and the third cavity are respectively provided with a first blanking hole, a second blanking hole and a third blanking hole vertically penetrated; a flip plate for closing the bottom of the first blanking hole is provided in the first blanking hole, and the flip plate is driven to rotate by a first power component; a pressing plate for flattening the material in the pressing mold cavity is provided in the second blanking hole, and the pressing plate is driven and moved vertically by a second power component; a plug plate for preventing the material in the third blanking hole from falling is movably installed on the third cavity, and the plug plate is driven and moved laterally by a third power component.

[0010] As a further improvement, the cross-sectional shapes of the first blanking hole, the second blanking hole and the third blanking hole are all the same as the cross-sectional shape of the pressing mold cavity.

[0011] As a further improvement, the first blanking hole, the second blanking hole and the third blanking hole are arranged along a straight line, and the straight line where the first blanking hole, the second blanking hole and the third blanking hole are located is parallel to the moving direction of the slide body.

[0012] As a further improvement, a material hopper is fixedly installed on the top of the first cavity, and the bottom of the material hopper is connected to the first blanking hole.

[0013] As a further improvement, a dividing plate is installed in the upper end of the third blanking hole, and a dividing shaft extending downward is fixedly installed on the dividing plate; two insert plates are symmetrically arranged relative to the dividing shaft, and the inner end of the insert plate is provided with an avoidance notch matching the dividing shaft.

[0014] As a further improvement, a shield is fixedly mounted on the third cavity, and a material guide hole is provided on the top of the shield and is located directly above the third blanking hole.

[0015] As a further improvement, a baffle for closing the upper end of the third blanking hole is movably mounted on the third cavity, and the baffle is driven by a fourth power component and moves laterally.

[0016] After adopting the above technical solution, the beneficial effects of the utility model are:

[0017] The present application drives the slide body to move through a power device, places the friction body material in the pressing mold cavity through the third blanking hole, and places the adhesive material in the pressing mold cavity through the first blanking hole, and can flatten the material in the pressing mold cavity through the pressing plate, so that the product thickness consistency is better, the product appearance size and various physical and mechanical properties are much more consistent than before, and the product production efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0019] Figure 1 It is a schematic diagram of the structure of an embodiment of the utility model;

[0020] Figure 2 yes Figure 1 A schematic diagram of the structure on the back of the device;

[0021] Figure 3 yes Figure 1 Explosion diagram of

[0022] Figure 4 It is a structural schematic diagram of the slide body of an embodiment of the utility model;

[0023] Figure 5 It is an exploded schematic diagram of the first cavity of an embodiment of the utility model;

[0024] Figure 6 It is an exploded schematic diagram of the second cavity of the embodiment of the utility model;

[0025] Figure 7 It is an exploded schematic diagram of the third cavity of the embodiment of the utility model;

[0026] Figure 8 It is a schematic diagram of the structure in the third blanking hole of the embodiment of the utility model;

[0027] Fig. 9 It is a structural schematic diagram of a material distribution shaft in an embodiment of the utility model.

[0028] In the figure: 1-slide body; 2-bottom plate; 3-first side plate; 4-second side plate; 5-cross bar; 6-guide wheel; 7-connecting seat; 8-first cavity; 9-second cavity; 10-third cavity; 11-first blanking hole; 12-second blanking hole; 13-third blanking hole; 14-turning plate; 15-turning rod; 16-pressing plate; 17-flattening cylinder; 18-first support plate; 19-mounting seat; 20-inserting plate; 21-dividing plate; 22-dividing shaft; 23-strip hole; 24-second support plate; 25-fabric hopper; 26-shield; 27-guide hole; 28-baffle; 29-inverted L-shaped plate; 30-slide; 31-baffle cylinder; 32-third support plate; 33-inserting cylinder. DETAILED DESCRIPTION

[0029] like Figures 1 to 9 As shown, a feeding slide for bonding materials of a powder metallurgy brake pad friction body assembly includes a slide body 1 driven by a power device, the slide body 1 includes a rectangular bottom plate 2, the top of the bottom plate 2 is respectively fixed with first side plates 3 at both ends along the length direction by bolts, two second side plates 4 are fixedly installed between the two first side plates 3 by bolts, and a rectangular installation groove is provided between the two first side plates 3 and the two second side plates 4. A polytetrafluoroethylene plate is fixedly installed at the bottom of the bottom plate 2 to prevent the bottom plate 2 from being scratched.

[0030] The slide body 1 slides horizontally above the pressing die of the four-column hydraulic press. Specifically, the two ends of the slide body 1 along the length direction are respectively fixed with cross bars 5 extending along its width direction by bolts, and the two ends of the cross bar 5 are respectively rotatably installed with guide wheels 6. A guide rail matching the guide wheel 6 is provided above the pressing die of the four-column hydraulic press to provide support and guidance for the slide body 1. The power device can be a cylinder, and a connecting seat 7 is fixedly installed on the cross bar 5 at one end by bolts to facilitate connection with the cylinder.

[0031] like Figure 2As shown, the first cavity 8, the second cavity 9 and the third cavity 10 are fixedly installed in the installation groove at the top of the slide body 1 by bolts, and three rectangular holes are provided on the bottom plate 2 for the lower ends of the first cavity 8, the second cavity 9 and the third cavity 10 to pass through respectively. The first cavity 8, the second cavity 9 and the third cavity 10 are respectively provided with a first blanking hole 11, a second blanking hole 12 and a third blanking hole 13 vertically penetrating therethrough. The first blanking hole 11, the second blanking hole 12 and the third blanking hole 13 are arranged along a straight line, and the straight line where the first blanking hole 11, the second blanking hole 12 and the third blanking hole 13 are located is parallel to the moving direction of the slide body 1. The cross-sectional shapes of the first blanking hole 11, the second blanking hole 12 and the third blanking hole 13 are the same as the cross-sectional shapes of the pressing mold cavity. In this embodiment, the cross-sectional shapes of the first blanking hole 11, the second blanking hole 12 and the third blanking hole 13 are all regular triangles.

[0032] like Figure 5 As shown, a flip plate 14 for closing the bottom of the first blanking hole 11 is provided in the first blanking hole 11, and the flip plate 14 is driven to rotate by the first power component. Specifically, a transversely extending rotating rod 15 is rotatably installed in the first blanking hole 11, and the rotating rod 15 coincides with a height of the equilateral triangle where the first blanking hole 11 is located. The shape of the flip plate 14 matches the cross-sectional shape of the first blanking hole 11, and the flip plate 14 is fixedly installed on the rotating rod 15 by bolts. The driving device can be a motor, for example, the motor is installed on the bottom plate 2 by bolts, and one end of the rotating rod 15 extends to the outside of the first cavity 8 and is connected to the motor; the rotating rod 15 and the flip plate 14 are driven to rotate by the motor, and when the flip plate 14 rotates to a horizontal state, the bottom of the first blanking hole 11 is closed, or when the flip plate 14 rotates to a vertical state, the bottom of the first blanking hole 11 is opened.

[0033] like Figure 6 As shown, a pressing plate 16 for flattening the material in the pressing mold cavity is provided in the second blanking hole 12. The pressing plate 16 is in a triangular shape matching the inner cavity of the second blanking hole 12, and the pressing plate 16 is driven by a second power component and moves vertically. Specifically, the second power component is a flattening cylinder 17 with a piston rod extending downward, a first support plate 18 is fixedly installed on the top of the second cavity 9 or the slide body 1 by bolts, a cylinder body of the flattening cylinder 17 is fixedly installed on one side of the first support plate 18 by bolts, a mounting seat 19 is fixedly installed on the piston rod of the flattening cylinder 17 by bolts, and the upper end of the pressing plate 16 extends above the second blanking hole 12 and is fixedly installed on the bottom of the mounting seat 19 by bolts.

[0034] like Figures 7 to 9As shown, a plug plate 20 is movably mounted on the third cavity 10 for preventing the material in the third blanking hole 13 from falling, and the plug plate 20 is driven by the third power component and moves laterally. Specifically, a dividing plate 21 is mounted in the upper end of the third blanking hole 13, and the dividing plate 21 is mounted in the third blanking hole 13 by snap-fitting or bolts, and the dividing plate 21 coincides with a height of the regular triangle where the third blanking hole 13 is located. A dividing shaft 22 extending downward is fixedly mounted on the dividing plate 21, and the dividing shaft 22 is located in the exact center of the third blanking hole 13, and the upper end of the dividing shaft 22 is conical, so as to evenly disperse the material in the third blanking hole 13. Two insert plates 20 are symmetrically arranged relative to the material distribution shaft 22, and transversely extending strip holes 23 are respectively arranged on opposite sides of the third cavity 10, one end of the strip hole 23 is connected to the third blanking hole 13, and the two insert plates 20 are respectively movably installed in the corresponding strip holes 23; the third power component is an insert plate cylinder 33, and second support plates 24 are respectively arranged on opposite sides of the third cavity 10, and the second support plates 24 are fixedly installed on the third cavity 10 or the slide body 1 by bolts, and the cylinder body of the insert plate cylinder 33 is installed on the second support plate 24 by bolts, and one end of the insert plate 20 extends out of the outside of the strip hole 23 and is fixedly installed on the piston rod of the insert plate cylinder 33 by bolts; the inner end of the insert plate 20 is provided with an avoidance notch matching the material distribution shaft 22. Specifically, the plug plate cylinder 33 is extended to drive the plug plate 20 to move inward along the strip hole, and then the two plug plates 20 are closed to isolate the third drop hole 13 from top to bottom, so that the material in the third drop hole 13 cannot fall; or the plug plate cylinder 33 is contracted to drive the plug plate 20 to move outward along the strip hole, and the plug plate 20 is pulled away from the third drop hole 13, so that the material in the third drop hole 13 falls.

[0035] In the initial state, the flip plate 14 is in a horizontal state to close the bottom of the first blanking hole 11, and the two insert plates 20 are in a closed state. When in use, firstly, the weighed adhesive material and friction body material are poured into the first blanking hole 11 and the third blanking hole 13 respectively through the automatic batching system, and the friction body material is evenly placed in the third blanking hole 13 through the action of the dividing plate 21 and the dividing shaft 22; the power device drives the slide body 1 to move, so that the third blanking hole 13 moves to the top of the pressing mold cavity, and then the insert plate cylinder 33 contracts to remove the insert plate 20 from the third blanking hole 13, so that the friction body material in the third blanking hole 13 falls into the pressing mold cavity; the slide body 1 continues to move, so that the second blanking hole 12 is aligned with the pressing mold cavity, and the flattening cylinder 17 works to drive the pressing plate 16 downward The material in the pressing mold cavity is flattened; after the pressing plate 16 returns upward, the slide body 1 continues to move, so that the first blanking hole 11 moves to the top of the pressing mold cavity, and then the motor drives the rotating rod 15 and the flip plate 14 to rotate, so that the bottom of the first blanking hole 11 is opened, so that the adhesive material in the first blanking hole 11 falls into the pressing mold cavity; finally, the slide body 1 moves again, so that the second blanking hole 12 is aligned with the pressing mold cavity, and the material in the pressing mold cavity is flattened again by the pressing plate 16; after flattening, the slide body 1 moves out of the top of the pressing mold, and the material in the pressing mold cavity can be pressed by the four-column hydraulic press.

[0036] in addition,

[0037] In order to facilitate adding materials into the first blanking hole 11 , a material hopper 25 is fixedly installed on the top of the first cavity 8 by bolts, and the upper end opening and the bottom of the material hopper 25 are connected to the first blanking hole 11 .

[0038] In order to facilitate the addition of materials into the third blanking hole 13, a shield 26 is fixedly installed on the third cavity 10 by bolts. The shield 26 covers the top of the third cavity 10. A material guide hole 27 is provided on the top wall of the shield 26, which is located directly above the third blanking hole 13. The material guide hole 27 is an inverted cone with a large opening at the upper end and a small opening at the lower end.

[0039] The third cavity 10 is also movably provided with a baffle 28 for closing the upper end of the third blanking hole 13. The baffle 28 is located between the guide hole 27 and the third blanking hole 13. The baffle 28 is driven and moves laterally by the fourth power component. The baffle 28, the fourth power component, the plug plate 20 and the third power component are all located inside the shield 26. Specifically, two baffles 28 are symmetrically provided with respect to the material distribution shaft 22. An inverted L-shaped plate 29 is fixedly installed by bolts on opposite sides of the upper end of the third cavity 10. A slide groove 30 is provided between the horizontal part of the inverted L-shaped plate 29 and the top of the third cavity 10. The baffle 28 is slidably installed between the two oppositely arranged slide grooves 30. The fourth power component is a baffle cylinder 31. A third support plate 32 is fixedly installed by bolts on opposite sides of the third cavity 10. The cylinder body of the baffle cylinder 31 is fixedly installed on the third support plate 32 by bolts. One end of the baffle 28 is fixedly installed on the piston rod of the baffle cylinder 31 by bolts. Specifically, when adding materials into the third blanking hole 13, the baffle cylinder 31 contracts to drive the two baffles 28 to move to both sides respectively, so that the upper end of the third blanking hole 13 is opened; or after the material is added, the baffle cylinder 31 extends to drive the two baffles 28 to move inward and close, thereby sealing the upper end of the third blanking hole 13, thereby preventing dust in the third blanking hole 13 from escaping.

[0040] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A feeding slide for bonding materials of powder metallurgy brake pad friction body assembly, characterized in that: It includes a slide body driven to move by a power device, and a first cavity, a second cavity and a third cavity are fixedly installed on the slide body, and the first cavity, the second cavity and the third cavity are respectively provided with a first blanking hole, a second blanking hole and a third blanking hole vertically penetrating therethrough; a flip plate for closing the bottom of the first blanking hole is provided in the first blanking hole, and the flip plate is driven to rotate by a first power component; a pressing plate for flattening the material in the pressing mold cavity is provided in the second blanking hole, and the pressing plate is driven by a second power component and moves vertically; a plug plate for preventing the material in the third blanking hole from falling is movably installed on the third cavity, and the plug plate is driven by a third power component and moves laterally.

2. A feeding slide for bonding materials of a powder metallurgy brake pad friction body assembly as claimed in claim 1, characterized in that: The cross-sectional shapes of the first blanking hole, the second blanking hole and the third blanking hole are all the same as the cross-sectional shape of the pressing die cavity.

3. A feeding slide for bonding materials of a powder metallurgy brake pad friction body assembly as claimed in claim 1, characterized in that: The first blanking hole, the second blanking hole and the third blanking hole are arranged along a straight line, and the straight line where the first blanking hole, the second blanking hole and the third blanking hole are located is parallel to the moving direction of the slide body.

4. A feeding slide for bonding materials of a powder metallurgy brake pad friction body assembly as claimed in claim 1, characterized in that: A material hopper is fixedly installed on the top of the first cavity, and the bottom of the material hopper is connected to the first blanking hole.

5. A feeding slide for bonding materials of a powder metallurgy brake pad friction body assembly as claimed in claim 1, characterized in that: A dividing plate is installed in the upper end of the third blanking hole, and a dividing shaft extending downward is fixedly installed on the dividing plate; two insert plates are symmetrically arranged relative to the dividing shaft, and an avoidance notch matching the dividing shaft is arranged at the inner end of the insert plate.

6. A feeding slide for bonding materials of a powder metallurgy brake pad friction body assembly as claimed in claim 1, characterized in that: A shield is fixedly mounted on the third cavity, and a material guide hole is provided on the top of the shield and is located directly above the third blanking hole.

7. A feeding slide for bonding materials of a powder metallurgy brake pad friction body assembly as claimed in claim 1, characterized in that: A baffle plate for closing the upper end of the third blanking hole is movably mounted on the third cavity, and the baffle plate is driven by a fourth power component and moves laterally.

Citation Information

Patent Citations

  • Automatic feeding device of hydraulic machine

    CN209775642U