A lightweight composite material mixing preparation device

By using guide plates and a stirring rod driven by a servo motor in the lightweight composite material mixing preparation device, the problem of wrapping air when the raw materials falls quickly is solved, the premix and uniform distribution of raw materials are achieved, the possibility of bubble generation is reduced, and the mechanical strength and mixing efficiency of the material are improved.

CN222712527UActive Publication Date: 2025-04-04WUHAN FUOU INTERIOR DECORATION MATERIAL CO LTD
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Patent Information

Application Number
CN202421387445.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-04-04
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

During the mixing and processing of lightweight composite materials, the raw materials are prone to wrap air when they enter the mixing box quickly, resulting in bubble formation and weakening the mechanical strength and durability of the material.

Method used

A lightweight composite material mixing preparation device is designed, using a guide plate to guide the raw materials along the inner wall of the mixing box, reducing the contact area between the raw materials and air, reducing the possibility of bubble generation, and driving the stirring rod to rotate through the servo motor to achieve premix and uniform distribution of the raw materials.

Benefits of technology

Through the coordination of the guide plate and the stirring rod, the shear force during the mixing process is reduced, the integrity and performance of the material is maintained, and the possibility of bubble generation is reduced, thereby improving the mixing efficiency and the mechanical strength of the material.

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Abstract

The present application relates to the technical field of composite material processing, and discloses a lightweight composite material mixing preparation device, comprising a mixing box, wherein both sides of the upper end of the mixing box are fixedly connected to a feed pipe, the upper end of the mixing box is rotatably connected to a mounting rod, the mounting rod is slidably connected to a mounting ring, the outer wall of the mounting ring is fixedly connected to a guide plate, both sides of the upper end of the mounting ring are slidably connected to an adjustment tube, the upper end of the adjustment tube is threadedly connected to a threaded rod, and the upper end of the threaded rod is rotatably connected to the inner wall of the mixing box. When discharging materials, the guide plate is used to guide the raw materials to be discharged along the inner wall of the mixing box, so that the raw materials slowly fall along the inner wall and are transferred to the bottom of the box body. The materials falling along the wall are more easily constrained by the boundary, which reduces the shear force during the mixing process, is beneficial to maintaining the integrity and performance of the material, and falls close to the inner wall, and the possibility of bubble generation is reduced due to the reduced contact area between the raw materials and the air.
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Description

Technical Field

[0001] The present application relates to the technical field of composite material processing, and in particular to a device for preparing light composite material mixture. Background Art

[0002] The light composite material mixing and preparation device is a device used to manufacture light composite materials. These materials are usually used in aerospace, automobile, construction and other fields, and have the advantages of light weight, high strength and corrosion resistance. The mixing and preparation device is mainly used to evenly mix different materials (such as fibers, resins, additives, etc.) to form composite materials.

[0003] At present, when lightweight composite material raw materials are mixed and processed, if the raw materials are put into the mixing box too quickly, a large amount of raw materials will quickly enter and entrain air to the bottom of the raw materials, and bubbles will be generated in the mixing process. The air bubbles will weaken the mechanical strength and durability of the composite material (the gaps formed by the air bubbles in the composite material will cause local stress concentration, reduce the bearing capacity of the area, and easily crack and break. The presence of air bubbles inside the material makes the structure of the material loose, thereby reducing the overall mechanical strength and stiffness). Therefore, a mixing preparation device for composite material processing is designed to solve the above-mentioned problems. Utility Model Content

[0004] In order to solve the problem, the present application provides a lightweight composite material mixing preparation device.

[0005] The present application provides a lightweight composite material mixing preparation device adopts the following technical solution:

[0006] A lightweight composite material mixing and preparation device comprises a mixing box (1), wherein both sides of the upper end of the mixing box (1) are fixedly connected to a feed pipe (14), the upper end of the mixing box (1) is rotatably connected to a mounting rod (4), the mounting rod (4) is slidably connected to a mounting ring (5), the outer wall of the mounting ring (5) is fixedly connected to a guide plate (6), both sides of the upper end of the mounting ring (5) are slidably connected to an adjustment tube (7), the upper end of the adjustment tube (7) is threadedly connected to a threaded rod (8), and the upper end of the threaded rod (8) is rotatably connected to the inner wall of the mixing box (1).

[0007] Preferably, the guide plate (6) is in the shape of a truncated cone, and the guide plate (6) is compatible with the mixing box (1).

[0008] Preferably, the upper end of the threaded rod (8) passes through the inner wall of the mixing box (1) and is fixedly connected to the first gear (9), one side of the first gear (9) is meshed with the second gear (10), and the middle part of the upper end of the second gear (10) is fixedly connected to the rotating rod (11).

[0009] Preferably, the first gear (9) and the second gear (10) are both rotatably connected to a protection frame (15), and the protection frame (15) is fixedly mounted on the upper end of the mixing box (1).

[0010] Preferably, the upper end of the rotating rod (11) is fixedly connected to the rotating handle (12), both sides of the rotating rod (11) are fixedly connected to connecting rods, and one side of the connecting rod is fixedly connected to the cover plate (13).

[0011] Preferably, the bottom of the mixing box (1) is fixedly connected to a servo motor (2), the output end of the servo motor (2) is fixedly connected to a stirring rod (3), and the upper end of the stirring rod (3) is fixedly connected to a mounting rod (4).

[0012] Preferably, a slide groove (51) is provided at the upper end of the mounting ring (5), a sliding block (71) is slidably connected in the slide groove (51), and the upper end of the sliding block (71) is fixedly connected to the regulating tube (7).

[0013] In summary, this application includes the following beneficial technical effects:

[0014] 1. In the utility model, the raw materials are guided to be discharged along the inner wall of the mixing box by the guide plate during the feeding, so that the raw materials slowly fall along the inner wall and are transferred to the bottom of the box body. The materials falling along the wall are more easily constrained by the boundary, which reduces the shear force in the mixing process, and is conducive to maintaining the integrity and performance of the materials. Moreover, the materials fall along the inner wall, and the possibility of bubble generation is reduced due to the reduction of the contact area between the raw materials and the air. In addition, the process of guiding the raw materials to slide down by the guide plate can also cause the two raw materials to be pre-mixed due to the rotation of the guide plate, so that the materials can be discharged after mixing, which is conducive to the mixing processing of the materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the front cross-sectional structure of the main body of the application embodiment;

[0016] Figure 2 It is a three-dimensional structural schematic diagram of the main body of the application embodiment;

[0017] Figure 3 is a schematic structural diagram of a guide plate and a mounting tube according to an embodiment of the application;

[0018] Figure 4 It is a schematic diagram of the exploded structure of the guide plate and the mounting ring of the embodiment of the application.

[0019] Explanation of the reference numerals in the accompanying drawings: 1. mixing box; 2. servo motor; 3. stirring rod; 4. mounting rod; 5. mounting ring; 51. slide groove; 6. guide plate; 7. adjusting tube; 71. slider; 8. threaded rod; 9. gear No. 1; 10. gear No. 2; 11. rotating rod; 12. turning handle; 13. cover plate; 14. feed pipe; 15. protective frame. DETAILED DESCRIPTION

[0020] The following is combined with Figure 1-4 This application is described in further detail.

[0021] The present application embodiment discloses a lightweight composite material mixing preparation device. Figure 1-4 , a lightweight composite material mixing and preparation device, including a mixing box 1, wherein both sides of the upper end of the mixing box 1 are fixedly connected to a feed pipe 14, the upper end of the mixing box 1 is rotatably connected to a mounting rod 4, the mounting rod 4 is slidably connected to a mounting ring 5, and the outer wall of the mounting ring 5 is fixedly connected to a guide plate 6, and the guide plate 6 is arranged to guide the raw material to fall along the inner wall, so that the raw material falls slowly, and avoids air being entrained when falling quickly, so that bubbles are generated during stirring and mixing, and both sides of the upper end of the mounting ring 5 are slidably connected to an adjusting tube 7, and the upper end of the adjusting tube 7 is threadedly connected to a threaded rod 8, and the upper end of the threaded rod 8 is rotatably connected to the inner wall of the mixing box 1. The adjusting tube 7 is driven down by the threaded rod 8, and the mounting ring 5 at the lower end is pushed down, so that the mounting ring 5 drives the guide plate 6 to descend, and the guide plate 6 will cover the raw material after it descends, reducing the range of contact between the raw material and the air, thereby further reducing the possibility of bubbles generated by mixing the raw material with air during stirring;

[0022] By adopting the above technical solution, the guide plate 6 is in a truncated cone shape, and the guide plate 6 and the mixing box 1 are adapted, such as Figure 3 and Figure 1 As shown, the side of the truncated cone-shaped guide plate 6 is close to the inner wall of the mixing box 1, and a certain gap is left, so that the raw materials can be discharged along the inner wall.

[0023] By adopting the above technical solution, the upper end of the threaded rod 8 passes through the inner wall of the mixing box 1 and is fixedly connected to the No. 1 gear 9. One side of the No. 1 gear 9 engages with the No. 2 gear 10. The middle part of the upper end of the No. 2 gear 10 is fixedly connected to the rotating rod 11. The No. 2 gear 10 can be driven to rotate by the rotating rod 11, so that the No. 2 gear 10 drives the No. 1 gear 9 to rotate, thereby driving the lower end threaded rod 8 to rotate.

[0024] By adopting the above technical solution, the first gear 9 and the second gear 10 are both rotatably connected to the protection frame 15, and the protection frame 15 is fixedly installed on the upper end of the mixing box 1 to protect the first gear 9 and the second gear 10.

[0025] By adopting the above technical solution, the upper end of the rotating rod 11 is fixedly connected to the rotating handle 12, the two sides of the rotating rod 11 are fixedly connected to the connecting rods, and one side of the connecting rods is fixedly connected to the cover plate 13. The rotating handle 12 can be rotated to drive the cover plate 13 to rotate and cover the feed port 14, so that the inner wall of the mixing box 1 is relatively sealed, reducing the entry of air, thereby reducing the possibility of bubble generation.

[0026] By adopting the above technical solution, the servo motor 2 is fixedly connected to the bottom of the mixing box 1, the output end of the servo motor 2 is fixedly connected to the stirring rod 3, and the upper end of the stirring rod 3 is fixedly connected to the mounting rod 4, which is used to stir and mix the raw materials in the mixing box 1.

[0027] By adopting the above technical solution, a slide groove 51 is opened at the upper end of the mounting ring 5, and a slider 71 is slidably connected in the slide groove 51. The upper end of the slider 71 is fixedly connected to the adjusting tube 7, so that the mounting ring 5 can rotate when driven by the mounting rod 4 without affecting the adjusting tube 7.

[0028] The implementation principle of a lightweight composite material mixing preparation device in the embodiment of the present application is as follows: the raw materials required for mixing are poured in from two feeding pipes 14 respectively. After the raw materials are poured in, they will fall on the guide plate 6. At this time, the servo motor 2 is started to drive the stirring rod 3 to rotate, and the stirring rod 3 drives the mounting rod 4 to rotate slowly, so that the mounting rod 4 drives the mounting ring 5 to rotate, and the mounting ring 5 drives the guide plate 6 to rotate, so that the guide plate 6 drives the upper raw materials to rotate and fall from the side of the guide plate 6. When the guide plate 6 drives the raw materials to rotate, the two raw materials are mixed, thereby playing a role of pre-mixing and improving the mixing efficiency. The raw materials will fall along the inner wall of the mixing box 1. After being guided to the inner wall of the mixing box 1, the materials will be more evenly distributed in the mixing box 1, which is conducive to the full contact and mixing of the various parts of the materials during the mixing process. Compared with direct falling, the materials falling along the wall are more easily constrained by the boundary, reducing the shear force during the mixing process, which is conducive to maintaining the integrity and performance of the materials. Moreover, falling along the inner wall also reduces the possibility of bubble generation due to the reduced contact area between the raw materials and the air.

[0029] After the falling is completed, the handle 12 can be rotated to drive the rotating rod 11 to rotate 90 degrees, and the rotating rod 11 drives the cover plate 13 to rotate, so that the cover plate 13 rotates to cover the feed pipe 14. Figure 1 As shown, a relatively sealed environment is formed, thereby reducing the amount of air entering the mixing box 1 and reducing the possibility of bubbles being generated during mixing. The second gear 10 drives the first gear 9 on both sides to rotate, so that the first gear 9 drives the threaded rod 8 to rotate, and the threaded rod 8 drives the regulating tube 7 to descend, and pushes the mounting ring 5 at the lower end to descend, so that the mounting ring 5 drives the guide plate 6 to descend. After the guide plate 6 descends, it will cover the raw materials, reducing the range of contact between the raw materials and the air, thereby further reducing the possibility of bubbles generated by the raw materials mixing with the air during stirring.

[0030] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0031] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0032] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

[0033] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A lightweight composite material mixing and preparation device, comprising a mixing box (1), characterized in that: The two sides of the upper end of the mixing box (1) are fixedly connected to the feed pipe (14), the upper end of the mixing box (1) is rotatably connected to the mounting rod (4), the mounting rod (4) is slidably connected to the mounting ring (5), the outer wall of the mounting ring (5) is fixedly connected to the guide plate (6), the two sides of the upper end of the mounting ring (5) are slidably connected to the regulating tube (7), the upper end of the regulating tube (7) is threadedly connected to the threaded rod (8), and the upper end of the threaded rod (8) is rotatably connected to the inner wall of the mixing box (1).

2. A lightweight composite material mixing and preparation device according to claim 1, characterized in that: The guide plate (6) is in the shape of a truncated cone, and the guide plate (6) is compatible with the mixing box (1).

3. A lightweight composite material mixing and preparation device according to claim 1, characterized in that: The upper end of the threaded rod (8) passes through the inner wall of the mixing box (1) and is fixedly connected to a first gear (9); one side of the first gear (9) is meshed with a second gear (10); and the middle part of the upper end of the second gear (10) is fixedly connected to a rotating rod (11).

4. A lightweight composite material mixing and preparation device according to claim 3, characterized in that: The first gear (9) and the second gear (10) are both rotatably connected to a protection frame (15), and the protection frame (15) is fixedly mounted on the upper end of the mixing box (1).

5. A lightweight composite material mixing and preparation device according to claim 3, characterized in that: The upper end of the rotating rod (11) is fixedly connected to the rotating handle (12), the two sides of the rotating rod (11) are fixedly connected to the connecting rods, and one side of the connecting rod is fixedly connected to the cover plate (13).

6. A lightweight composite material mixing and preparation device according to claim 1, characterized in that: The bottom of the mixing box (1) is fixedly connected to a servo motor (2), the output end of the servo motor (2) is fixedly connected to a stirring rod (3), and the upper end of the stirring rod (3) is fixedly connected to a mounting rod (4).

7. The device for preparing light composite materials according to claim 1, characterized in that: The upper end of the mounting ring (5) is provided with a sliding groove (51), a sliding block (71) is slidably connected in the sliding groove (51), and the upper end of the sliding block (71) is fixedly connected to the regulating tube (7).