A film mixing stirring box device

By designing a film mixing box device including multiple stirring shafts and scraper rods, the problems of uneven film ingredients and film contamination in existing equipment are solved, and more uniform film ingredients and higher finished product quality are achieved.

CN222712531UActive Publication Date: 2025-04-04HANGZHOU YIYANG PHOTOVOLTAIC TECH CO LTD
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Patent Information

Application Number
CN202420715019.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2025-04-04
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

In the existing photovoltaic film production equipment, the conical mixer has problems with low stirring efficiency and agitation dead zone, resulting in uneven film ingredients and affecting product quality. At the same time, the adhesive film is easily contaminated in the mixing mechanism or the mixing chamber, making it difficult to clean, affecting the quality of the finished product.

Method used

A film mixing mixing box device is designed, including a base plate, mixing barrel, turntable, agitating shaft and scraper. By installing multiple stirring shafts on the turntable, the scraper rods are driven to scrape the inner wall of the mixing barrel, and sufficient mixing and cleaning of the adhesive film and additives are achieved.

Benefits of technology

The device achieves uniformity of the film ingredients through the combination of multiple stirring shafts and scraper rods, improves the quality of the film finished product, and facilitates cleaning through the liftable bucket cover, reducing the impact of residual glue on product quality.

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Abstract

The utility model provides a film mixing and stirring box device, which relates to the field of film production equipment, including a bottom plate, a mixing barrel arranged on the bottom plate, a feeding port, a feeding port and a discharging port connected to the mixing barrel, a barrel cover on the mixing barrel, a motor 1 being arranged on the barrel cover, an output end of the motor 1 being connected to a turntable, a plurality of stirring shafts being axially arranged on the turntable, a stirring impeller being arranged on the stirring shaft, the device also includes a support plate, the support plate is vertically arranged on the bottom plate beside the mixing barrel, a slider is slidably connected on the support plate, the slider is connected to the barrel cover, a driving mechanism is also arranged on the support plate, the barrel cover is lifted and lowered on the mixing barrel under the action of the driving mechanism, the film mixing and stirring box device, by arranging a plurality of stirring shafts on the turntable, impellers being arranged on the stirring shafts, under the drive of the motor 1, the turntable rotates to drive the plurality of stirring shafts to fully mix and stir the film and additives in the mixing barrel, so as to make the film ingredients more uniform and improve the quality of the finished film.
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Description

Technical Field

[0001] The utility model relates to the technical field of adhesive film production equipment, in particular to an adhesive film mixing and stirring box device. Background Art

[0002] At present, the photovoltaic film industry generally uses conical mixers for production and batching. This is mainly because the traditional horizontal ribbon mixer has a serious residual dead zone problem when unloading materials. Mixing between batches can easily cause large errors in the mixing ratio, thus affecting the product quality of the finished photovoltaic film. Therefore, the industry currently generally uses column mixers for mixing and stirring. However, conical mixers have low stirring efficiency and a stirring dead zone problem at the bottom of the cone, and the stirring dead zone at the bottom of the cone needs to be secondary treated, which further reduces the stirring efficiency of the conical mixer. In addition, uneven photovoltaic film batching can easily lead to problems with photovoltaic film products.

[0003] At the same time, how to prevent the adhesive film from easily getting on the stirring mechanism or inside the mixing chamber, how to clean the residual adhesive film, and thus reduce the impact of the residual adhesive on the finished product are also issues that need to be solved. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides a film mixing and stirring box device, which solves the problems raised in the above-mentioned background technology.

[0006] (II) Technical solution

[0007] To achieve the above purpose, the utility model is implemented through the following technical solutions: a film mixing and stirring box device: including a bottom plate, a mixing barrel is arranged on the bottom plate, the mixing barrel is connected with a feed port, a feeding port and a discharge port, the mixing barrel is covered with a barrel cover, a motor is arranged on the barrel cover, the output end of the motor is connected to a turntable, a plurality of stirring shafts are axially arranged on the turntable, and a stirring impeller is arranged on the stirring shaft. The device also includes a support plate, the support plate is vertically arranged on the bottom plate beside the mixing barrel, a slider is slidably connected to the support plate, the slider is connected to the barrel cover, a driving mechanism is also arranged on the support plate, and the barrel cover is raised and lowered on the mixing barrel under the action of the driving mechanism.

[0008] Preferably, there are two stirring shafts, which are arranged on opposite sides at the lower end of the turntable, and the stirring impellers arranged on the stirring shafts rotate in opposite directions.

[0009] Preferably, a sliding frame is provided on the support plate, the sliding block is slidably connected to the sliding frame, the driving mechanism includes a second motor and a screw, the second motor is arranged at the top of the support plate, the screw is vertically pivoted at the center of the sliding frame, the output end of the second motor is connected to the screw, and the sliding block is engaged with the screw.

[0010] Preferably, a plurality of fixing rods are further provided at the lower end of the rotating disk, and slots are provided on the fixing rods, and scraping rods are inserted into the slots.

[0011] Preferably, a screw hole is provided on the side of the fixing rod, and a bolt is engaged in the screw hole to fix the scraper rod.

[0012] Preferably, flanges are provided at the upper end of the mixing barrel and the lower end of the barrel cover, a circular groove is provided on the flange of the mixing barrel, and a corresponding circular ring is provided on the flange of the barrel cover. After the barrel cover is closed on the mixing barrel, the circular ring fits in the circular groove.

[0013] (III) Beneficial effects

[0014] The utility model provides a film mixing and stirring box device, which has the following beneficial effects:

[0015] 1. The film mixing and stirring box device has multiple stirring shafts installed on a turntable, and impellers are arranged on the stirring shafts. Driven by a motor, the turntable rotates to drive the multiple stirring shafts to fully mix and stir the film and additives in the mixing barrel, so as to make the film ingredients more uniform and improve the quality of the finished film.

[0016] 2. The film mixing and stirring box device is provided with a fixed rod under the turntable, and a scraping rod is inserted on the fixed rod. When the turntable rotates, the inner wall of the mixing barrel is scraped to prevent the film mixed material from excessively hanging on the wall and improve the fluidity of the mixed material.

[0017] 3. The cover of the film mixing and stirring box device can be raised and lowered by means of a slider on the support plate, so that the stirring shaft and impeller can be cleaned conveniently, thereby reducing the influence of residual glue on product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of a film mixing and stirring box device of the utility model. Figure 1 ;

[0019] Figure 2 This is a schematic diagram of the structure of a film mixing and stirring box device of the utility model. Figure 2 ;

[0020] Figure 3 This is a schematic diagram of the structure of a film mixing and stirring box device of the utility model. Figure 3 ;

[0021] Figure 4 This is a schematic diagram of the structure of a film mixing and stirring box device of the utility model. Figure 4 .

[0022] In the figure: 1. bottom plate; 2. mixing barrel; 3. feed port; 4. feeding port; 5. discharge port; 6. barrel cover; 7. motor 1; 8. turntable; 9. stirring shaft; 10. impeller; 11. support plate; 12. slider; 13. sliding frame; 14. motor 2; 15. screw; 16. fixing rod; 17. slot; 18. scraper rod; 19. flange; 20. circular groove; 21. circular ring. DETAILED DESCRIPTION

[0023] The utility model provides a film mixing and stirring box device, such as Figure 1-4 As shown, it includes a bottom plate 1, on which a mixing barrel 2 is placed, and the mixing barrel 2 is connected with a feed port 3, a feed port 4, and a discharge port 5, and the mixing barrel 2 is covered with a barrel cover 6, on which a motor 7 is arranged, and the output end of the motor 7 is connected to a turntable 8, on which a plurality of stirring shafts 9 are axially arranged, and on which a stirring impeller 10 is arranged, and the device also includes a support plate 11, and the support plate 11 is vertically arranged on the bottom plate 1 beside the mixing barrel 2, and a slider 12 is slidably connected to the support plate 11, and the slider 12 is connected to the barrel cover 6, and a driving mechanism is also arranged on the support plate 11, and the barrel cover 6 is raised and lowered on the mixing barrel 2 under the action of the driving mechanism. The material is added from the feeding port 3 of the glue-bound raw material bin to the mixing barrel 2, and the additive is added from the feeding port 4 to the mixing barrel 2. After the mixing is completed, the material is discharged from the discharge port 5 for further production process. Correspondingly, the feeding port 3, the feeding port 4 and the discharge port 5 can be provided with valve bodies for controlling the input and output of materials.

[0024] Preferably, there are two stirring shafts 9, which are arranged on opposite sides at the lower end of the turntable 8. The stirring impellers 10 arranged on the stirring shafts 9 have opposite rotation directions. The impellers 10 with different rotation directions make the two impellers 10 have different extrusion directions for the mixed material, one extruding upward and the other extruding downward, thereby increasing the convection of the mixed material in the mixing barrel 2 and improving the uniformity of the mixed ingredients.

[0025] In the embodiment, Figure 1 As shown, a sliding frame 13 is provided on the support plate 11, and the slider 12 is slidably connected to the sliding frame 13. The driving mechanism includes a second motor 14 and a screw 15. The second motor 14 is arranged at the top of the support plate 11, and the screw 15 is vertically pivoted at the center of the sliding frame 13. The output end of the second motor 14 is connected to the screw 15, and the slider 12 is meshed with the screw 15. The screw 15 is driven to rotate by the second motor 14, thereby driving the slider 12 to rise and fall.

[0026] Furthermore, in order to prevent the inner wall of the mixing barrel 2 from being too attached to the wall, a plurality of fixing rods 16 are provided at the lower end of the turntable 8 , and slots 17 are provided on the fixing rods 16 , and scraping rods 18 are inserted into the slots 17 .

[0027] In the above embodiment, the scraper rod 18 is detachably fixed to the fixing rod 16. As shown in Figures 3 and 4, a screw hole is provided on the side of the fixing rod 16. A bolt is engaged in the screw hole to fix the scraper rod 18, making it easy to remove the scraper rod 18.

[0028] Further, such as Figure 2 In order to ensure the sealing of the connection between the barrel cover 6 and the mixing barrel 2, a flange 19 is provided at the upper end of the mixing barrel 2 and the lower end of the barrel cover 6. A circular groove 20 is provided on the flange 19 of the mixing barrel 2, and a corresponding circular ring 21 is provided on the flange 19 of the barrel cover 6. After the barrel cover 6 is closed on the mixing barrel 2, the circular ring 21 is adapted in the circular groove 20. In an embodiment, a sealing ring such as rubber can also be provided on the circular groove 20 or the circular ring 21 to improve the corresponding sealing.

[0029] Working principle: When the film mixing and stirring box device is used, Figure 1 As shown, the film raw material and the additive enter the mixing barrel 2 through the feed port 3 and the feed port 4 respectively. At this time, the barrel cover 6 is closed on the mixing barrel 2, and the motor 7 is started. The motor 7 drives the turntable 8 to rotate, and then drives the multiple stirring shafts 9 to stir in the mixing barrel 2, and also drives the scraper to scrape the inner wall of the mixing barrel 2. With the cooperation of the multiple scrapers and the stirring shafts 9, the mixed materials are fully stirred in the mixing barrel 2. After the mixed materials are stirred, the mixed materials are discharged from the discharge port 5 and enter the next process;

[0030] When the stirring shaft 9 needs to be cleaned or maintained, the motor 14 is started to drive the screw 15 to rotate, thereby driving the slider 12 to rise, and the barrel cover 6 to rise. Figure 2 and 3 As shown, the stirring shaft 9, the impeller 10, and the scraper can be cleaned or maintained, and the interior of the mixing barrel 2 can also be cleaned conveniently.

[0031] In summary, the film mixing and stirring box device is provided with multiple stirring shafts 9 on the turntable 8, and the impeller 10 is provided on the stirring shaft 9. Under the drive of the motor 7, the turntable 8 rotates to drive the multiple stirring shafts 9 to fully mix and stir the film and the additives in the mixing barrel 2, so as to make the film ingredients more uniform and improve the quality of the finished film; a fixed rod 16 is provided under the turntable 8, and a scraper rod 18 is inserted on the fixed rod 16. When the turntable 8 rotates, the inner wall of the mixing barrel 2 is scraped to prevent the glue mixed material from hanging too much on the wall and improve the fluidity of the mixed material; the barrel cover 6 can be raised and lowered with the slider 12 on the support plate 11, so that the stirring shaft 9 and the impeller 10 can be cleaned conveniently and the influence of residual glue on product quality can be reduced.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A film mixing and stirring box device, characterized in that: The invention comprises a bottom plate (1), on which a mixing barrel (2) is arranged, and on which a feed port (3), a feed port (4) and a discharge port (5) are connected, and on which a barrel cover (6) is closed, and on which a motor (7) is arranged, and on which an output end of the motor (7) is connected, a turntable (8), on which a plurality of stirring shafts (9) are axially arranged, and on which a stirring impeller (10) is arranged, and the device further comprises a support plate (11), and the support plate (11) is vertically arranged on the bottom plate (1) beside the mixing barrel (2), and on which a sliding block (12) is slidably connected, and the sliding block (12) is connected to the barrel cover (6), and on which a driving mechanism is also arranged, and under the action of the driving mechanism, the barrel cover (6) is raised and lowered on the mixing barrel (2).

2. The film mixing and stirring box device according to claim 1, characterized in that: There are two stirring shafts (9), which are arranged on opposite sides at the lower end of the rotating disk (8), and the stirring impellers (10) arranged on the stirring shafts (9) rotate in opposite directions.

3. The film mixing and stirring box device according to claim 1, characterized in that: The support plate (11) is provided with a sliding frame (13), the sliding block (12) is slidably connected to the sliding frame (13), the driving mechanism comprises a second motor (14) and a screw rod (15), the second motor (14) is arranged at the top end of the support plate (11), the screw rod (15) is vertically pivoted at the center of the sliding frame (13), the output end of the second motor (14) is connected to the screw rod (15), and the sliding block (12) is meshed with the screw rod (15).

4. The film mixing and stirring box device according to claim 1, characterized in that: A plurality of fixing rods (16) are also arranged at the lower end of the rotating disk (8), and slots (17) are provided on the fixing rods (16), and scraping rods (18) are inserted into the slots (17).

5. The film mixing and stirring box device according to claim 4, characterized in that: The side of the fixing rod (16) is provided with a screw hole, and a bolt is engaged in the screw hole to fix the scraping rod (18).

6. A film mixing and stirring box device according to any one of claims 1 to 5, characterized in that: The upper end of the mixing barrel (2) and the lower end of the barrel cover (6) are both provided with flanges (19); a circular groove (20) is provided on the flange (19) of the mixing barrel (2); a corresponding circular ring (21) is provided on the flange (19) of the barrel cover (6); when the barrel cover (6) is closed on the mixing barrel (2), the circular ring (21) fits into the circular groove (20).