A plasticizer for plasticizing masterbatch production

By designing adjustment mechanism, power mechanism and cleaning mechanism in the plastic mixer, the problems of poor flexibility and debris attachment of existing plastic mixers are solved, and flexible adjustment of roller spacing and cleaning and maintenance of equipment are achieved.

CN222712536UActive Publication Date: 2025-04-04JIANGSU SUCHEN PLASTIC IND CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421488143.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-04-04
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The existing plasticizers have poor flexibility and cannot flexibly adjust the spacing between the two rollers. In the production process, debris are prone to adhere to the rollers and affect their use.

Method used

A plastic mixer including an adjustment mechanism, a power mechanism and a cleaning mechanism is designed. The adjustment mechanism moves along the slide groove through the bidirectional threaded rod and support block. The power mechanism drives the roller to rotate through the servo motor and gear system. The cleaning mechanism pushes the scraper against the surface of the roller through a pressure spring to clean up debris.

Benefits of technology

It realizes flexible adjustment of roller spacing, improves the flexibility of the equipment, and effectively avoids debris adhesion through the cleaning mechanism, keeping the equipment clean.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222712536U_ABST
    Figure CN222712536U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of masterbatch production equipment, and discloses a plasticizer for masterbatch production and plasticization, comprising an equipment main body, and also comprising: an adjusting mechanism, a power mechanism and a cleaning mechanism, the side inner wall of the equipment main body is movably connected to the side of the adjusting mechanism, the side of the power mechanism is fixedly connected to the side of the equipment main body, the side of the cleaning mechanism is fixedly connected to the side of the adjusting mechanism, the equipment main body comprises a machine body, a slide groove is provided on the side of the machine body, and the adjusting mechanism comprises a bidirectional threaded rod; the utility model drives the bidirectional threaded rod to rotate according to the use requirements through the operation of the adjusting mechanism, and drives the support blocks on both sides to move toward each other along the bottom end of the slide groove through the threads, thereby adjusting the distance between the two roller main bodies, and when in use, the power mechanism drives the two roller main bodies to rotate, and the masterbatch raw material is poured between the two roller main bodies for processing, which is conducive to improving the flexibility of the equipment.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of masterbatch production equipment, and more specifically to a plasticizer used for the plasticization of masterbatch production. Background Art

[0002] The full name of masterbatch is masterbatch, also called color seed. It is a new type of special colorant for polymer materials, also known as pigment preparation. Masterbatch is mainly used in plastics. Masterbatch is composed of three basic elements: pigment or dye, carrier and additive. It is an aggregate made by uniformly loading an extraordinary amount of pigment in the resin. The ink method is a commonly used method for making masterbatch. It is a production method that uses ink paste in masterbatch production, that is, through three-roll grinding, a low-molecular protective layer is coated on the surface of the pigment, and the ground fine paste is mixed with the carrier resin, and then plasticized by a two-roll plasticator (also called a double-roll open mill), and finally granulated by a single-screw or twin-screw extruder. The two-roll plasticator is composed of rollers, a pitch adjustment device, a steam passing device and a roller temperature adjustment device. It is widely used because of its simple structure, easy operation and convenient cleaning.

[0003] Insufficient existing technology: the existing plasticizer has poor flexibility and cannot flexibly adjust the distance between the two rollers during use to meet different usage requirements; at the same time, during the production process, debris is easily attached to the rollers and affects use. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a plasticizer for the production and plasticization of masterbatch to solve the problems existing in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a plasticizer for plasticizing masterbatch production, comprising an equipment main body, and also comprising: an adjusting mechanism, a power mechanism and a cleaning mechanism, the side inner wall of the side of the equipment main body is movably connected to the side of the adjusting mechanism, the side of the power mechanism is fixedly connected to the side of the equipment main body, the side of the cleaning mechanism is fixedly connected to the side of the adjusting mechanism, the equipment main body comprises a machine body, a slide groove is provided on the side of the machine body, the adjusting mechanism comprises a bidirectional threaded rod, the side of the bidirectional threaded rod is movably sleeved with the side of the slide groove, the side of the bidirectional threaded rod is threadedly connected with a support block, the bottom end of the support block is movably connected with the bottom end of the slide groove, the side of the support block is movably sleeved with a roller main body, and the side of the slide groove is provided with a scale corresponding to the position of the support block.

[0006] Furthermore, a support frame is fixedly connected to the inner wall of the bottom end of the body, a stepper motor is fixedly connected to the inner wall of the bottom end of the support frame, a worm is fixedly connected to the output shaft of the stepper motor, a transmission shaft is movably sleeved on the side of the support frame, a worm wheel is fixedly sleeved on the side of the transmission shaft, the bottom end of the worm wheel and the top end of the worm are meshed with each other, a driving bevel gear is fixedly connected to the side of the transmission shaft, a driven bevel gear is fixedly connected to the side of the bidirectional threaded rod, and the side of the driven bevel gear is meshed with the side of the driving bevel gear.

[0007] Furthermore, a discharge hopper is fixedly connected to the inner wall of the bottom end of the machine body, and a feed hopper is fixedly connected to the top end of the machine body.

[0008] Further, the power mechanism includes a fixed block, the side surface of the fixed block is fixedly connected to the side surface of the machine body, the side surface of the fixed block is fixedly connected to a servo motor, the output shaft of the servo motor is connected to a driving gear, the side surface of the roller body is fixedly sleeved with a driven gear, the side surface of the roller body is movably sleeved with a fourth connecting rod, the side surface of the fourth connecting rod is movably sleeved with a second transmission gear, the side surface of the second transmission gear and the side surface of the driven gear are meshed with each other, the side surface of the fourth connecting rod is movably connected to a third connecting rod through a pin, the output shaft of the servo motor is movably sleeved with a second connecting rod, the side surface of the second connecting rod is movably sleeved with a first transmission gear, the side surface of the first transmission gear and the side surface of the driving gear are meshed with each other, the side surface of the first transmission gear and the side surface of the driven gear are meshed with each other, the side surface of the roller body is movably sleeved with a first connecting rod, and the side surface of the first connecting rod and the side surface of the second connecting rod are movably connected through a pin.

[0009] Furthermore, the cleaning mechanism includes a bottom plate, a side surface of the bottom plate is fixedly connected to a side surface of the support block, a top end of the bottom plate is movably connected to a scraper, and a top end of the scraper is movably connected to a bottom end of the roller body.

[0010] Furthermore, a mounting groove is provided at the top of the bottom plate, a pressure spring is fixedly connected to the bottom end of the mounting groove, and the top end of the pressure spring is fixedly connected to the bottom end of the scraper.

[0011] Technical effects and advantages of the utility model:

[0012] 1. The utility model drives the bidirectional threaded rod to rotate according to the use requirements by adjusting the operation of the mechanism, and drives the support blocks on both sides to move toward each other along the bottom end of the slide groove through the threads, so as to adjust the distance between the two roller bodies. When in use, the power mechanism drives the two roller bodies to rotate, and the masterbatch raw materials are poured between the two roller bodies for processing, which is conducive to improving the flexibility of the equipment.

[0013] 2. The utility model pushes the scraper through the pressure spring so that the top of the scraper is always in close contact with the surface of the roller body. As the roller body rotates, the scraper cleans the surface of the roller body to prevent debris from adhering to the roller body, which is conducive to keeping the equipment clean. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the adjustment mechanism of the utility model;

[0016] Figure 3 This is a schematic diagram of the internal structure of the support frame of the utility model;

[0017] Figure 4 It is a cross-sectional schematic diagram of the cleaning mechanism of the utility model;

[0018] Figure 5 It is a schematic diagram of the power mechanism structure of the utility model.

[0019] The accompanying drawings are marked as follows: 1. Equipment body; 101. Machine body; 102. Roller body; 103. Feed hopper; 104. Discharge hopper; 105. Slide; 2. Adjustment mechanism; 201. Support block; 202. Bidirectional threaded rod; 203. Stepper motor; 204. Support frame; 205. Transmission shaft; 206. Active bevel gear; 207. Driven bevel gear; 208. Worm gear; 209. Worm; 3. Power mechanism; 301. Fixed block; 302. Servo motor; 303. First connecting rod; 304. Second connecting rod; 305. Active gear; 306. First transmission gear; 307. Second transmission gear; 308. Third connecting rod; 309. Fourth connecting rod; 310. Driven gear; 4. Cleaning mechanism; 401. Bottom plate; 402. Scraper; 403. Pressure spring; 404. Mounting groove. DETAILED DESCRIPTION

[0020] The technical solution of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely illustrative. The plasticizer for plasticizing masterbatch production involved in the present invention is not limited to the various structures recorded in the following embodiments. All other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.

[0021] Reference Figures 1 to 5The utility model provides a plasticizer for the production and plasticization of masterbatch, comprising an equipment body 1, and also comprising: an adjusting mechanism 2, a power mechanism 3 and a cleaning mechanism 4. The side inner wall of the equipment body 1 is movably connected to the side of the adjusting mechanism 2, the side of the power mechanism 3 is fixedly connected to the side of the equipment body 1, and the side of the cleaning mechanism 4 is fixedly connected to the side of the adjusting mechanism 2. The equipment body 1 comprises a body 101, and a slide groove 105 is provided on the side of the body 101. The adjusting mechanism 2 comprises a bidirectional threaded rod 202, and the side of the bidirectional threaded rod 202 is movably connected to the side of the slide groove 105. The side of the bidirectional threaded rod 202 is The surface is threadedly connected with a support block 201, and the bottom end of the support block 201 is movably connected to the bottom end of the slide groove 105. The side of the support block 201 is movably sleeved with a roller body 102. The side of the slide groove 105 is provided with a scale corresponding to the position of the support block 201. According to the use requirements, the adjustment mechanism 2 is operated to drive the rotating bidirectional threaded rod 202 to rotate and drive the support blocks 201 on both sides to move toward each other along the bottom end of the slide groove 105 through the thread, thereby adjusting the distance between the two roller bodies 102. When in use, the power mechanism 3 is operated to drive the two roller bodies 102 to rotate, and the masterbatch raw material is poured between the two roller bodies 102 for processing.

[0022] Among them, the inner wall of the bottom end of the body 101 is fixedly connected to a support frame 204, the inner wall of the bottom end of the support frame 204 is fixedly connected to a stepper motor 203, the output shaft of the stepper motor 203 is fixedly connected to a worm 209, the side of the support frame 204 is movably sleeved with a transmission shaft 205, the side of the transmission shaft 205 is fixedly sleeved with a worm wheel 208, the bottom end of the worm wheel 208 and the top of the worm 209 are meshed with each other, the side of the transmission shaft 205 is fixedly connected to a driving bevel gear 206, the side of the bidirectional threaded rod 202 is fixedly connected to a driven bevel gear 207, the side of the driven bevel gear 207 and the side of the driving bevel gear 206 are meshed with each other, the stepper motor 203 drives the worm 209 to rotate, and the transmission shaft 205 is driven to rotate through the meshing of the worm 209 and the worm wheel 208, and the bidirectional threaded rods 202 on both sides are driven to rotate simultaneously through the meshing of the driving bevel gear 206 and the driven bevel gear 207.

[0023] Among them, the inner wall of the bottom end of the body 101 is fixedly connected with a discharge hopper 104, and the top of the body 101 is fixedly connected with a feed hopper 103. The feed hopper 103 is located directly above the middle of the two roller bodies 102, and the discharge hopper 104 is located directly below the two roller bodies 102. The masterbatch raw materials are poured into the feed hopper 103 and fall between the two roller bodies 102 under the action of gravity. The processed masterbatch falls into the discharge hopper 104 and is discharged.

[0024] The power mechanism 3 includes a fixed block 301, the side of the fixed block 301 is fixedly connected to the side of the machine body 101, the side of the fixed block 301 is fixedly connected to a servo motor 302, the output shaft of the servo motor 302 is connected to a driving gear 305, the side of the roller body 102 is fixedly sleeved with a driven gear 310, the side of the roller body 102 is movably sleeved with a fourth connecting rod 309, the side of the fourth connecting rod 309 is movably sleeved with a second transmission gear 307, the side of the second transmission gear 307 is connected to the side of the driven gear 310 The sides of the fourth connecting rod 309 are meshed with each other, the side of the fourth connecting rod 309 is movably connected to the third connecting rod 308 through a pin, the output shaft of the servo motor 302 is movably sleeved with the second connecting rod 304, the side of the second connecting rod 304 is movably sleeved with the first transmission gear 306, the side of the first transmission gear 306 is meshed with the side of the driving gear 305, the side of the first transmission gear 306 is meshed with the side of the driven gear 310, the side of the roller body 102 is movably sleeved with the first connecting rod 303, the side of the first connecting rod 303 is meshed with the second connecting rod The side of the connecting rod 304 is movably connected by a pin. When the spacing between the two roller bodies 102 changes, the fourth connecting rod 309 rotates along the side of the roller body 102, and the third connecting rod 308 rotates along the pin on the side of the fourth connecting rod 309, ensuring that the driven gear 310 and the second transmission gear 307 are always meshed with each other. At the same time, the two second transmission gears 307 are meshed with each other, the second connecting rod 304 rotates along the output shaft of the servo motor 302, and the first connecting rod 303 rotates along the side of the roller body 102, thereby ensuring that the driving gear 30 5 and the first transmission gear 306, the first transmission gear 306 and the driven gear 310 are always meshed with each other. When in use, the servo motor 302 drives the driving gear 305 to rotate, and the driving gear 305 and the first transmission gear 306 are meshed with each other, and the first transmission gear 306 and the driven gear 310 are meshed with each other to drive the roller body 102 to rotate. At the same time, the driven gear 310 and the second transmission gear 307 are meshed with each other, and the two second transmission gears 307 are meshed with each other to make the two roller bodies 102 rotate at the same time, and the rotation directions are opposite.

[0025] Among them, the cleaning mechanism 4 includes a bottom plate 401, the side of the bottom plate 401 is fixedly connected to the side of the support block 201, the top of the bottom plate 401 is movably connected with a scraper 402, the top of the scraper 402 is movably connected to the bottom end of the roller body 102, the bottom plate 401 is located directly below the roller body 102, when the roller body 102 rotates, the top of the scraper 402 is close to the bottom end of the roller body 102, and as the roller body 102 rotates, the scraper 402 cleans the surface of the roller body 102.

[0026] Among them, a mounting groove 404 is opened at the top of the bottom plate 401, and a pressure spring 403 is fixedly connected to the bottom end of the mounting groove 404. The top end of the pressure spring 403 is fixedly connected to the bottom end of the scraper 402. The pressure spring 403 pushes the scraper 402 so that the top end of the scraper 402 is always close to the surface of the roller body 102.

[0027] The working principle of the utility model is as follows: according to the use requirements, the stepping motor 203 is started to drive the worm 209 to rotate, and the transmission shaft 205 is driven to rotate through the mutual meshing of the worm 209 and the worm wheel 208, and the two-way threaded rods 202 on both sides are driven to rotate simultaneously through the mutual meshing of the active bevel gear 206 and the driven bevel gear 207, and the two sides of the support blocks 201 are driven to move toward each other along the bottom end of the slide groove 105 through the thread, so as to adjust the distance between the two roller bodies 102. When the distance between the two roller bodies 102 changes, the fourth connecting rod 309 rotates along the side of the roller body 102, and the third connecting rod 308 rotates along the pin on the side of the fourth connecting rod 309 to ensure that the driven gear 310 and the second transmission gear 307 are always meshed with each other. At the same time, the two second transmission gears 307 are meshed with each other, and the second connecting rod 304 rotates along the output shaft of the servo motor 302, and the first connecting rod 303 rotates along the side of the roller body 102, so as to ensure that the active gear 305 is meshed with the first transmission gear 306 and the first transmission gear The gear 306 and the driven gear 310 are always meshed with each other. The masterbatch raw material to be processed is poured into the feed hopper 103 and falls between the two roller bodies 102 under the action of gravity. The servo motor 302 is started to drive the driving gear 305 to rotate. The driving gear 305 is meshed with the first transmission gear 306. The first transmission gear 306 and the driven gear 310 are meshed with each other to drive the roller body 102 to rotate. At the same time, the driven gear 310 is meshed with the second transmission gear 307. The two The second transmission gears 307 mesh with each other to make the two roller bodies 102 rotate simultaneously, and the rotation directions are opposite, so that the two roller bodies 102 process the masterbatch raw materials. At the same time, the pressure spring 403 pushes the scraper 402 so that the top of the scraper 402 is always in close contact with the surface of the roller body 102. As the roller body 102 rotates, the scraper 402 cleans the surface of the roller body 102 to prevent debris from adhering to the roller body 102. After processing, the masterbatch falls on the discharge hopper 104 and is discharged.

[0028] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A plasticizer for the production and plasticization of masterbatch, comprising a device body (1), characterized in that: Also includes: The invention relates to an adjusting mechanism (2), a power mechanism (3) and a cleaning mechanism (4); the inner wall of the side surface of the equipment body (1) is movably connected to the side surface of the adjusting mechanism (2); the side surface of the power mechanism (3) is fixedly connected to the side surface of the equipment body (1); the side surface of the cleaning mechanism (4) is fixedly connected to the side surface of the adjusting mechanism (2); the equipment body (1) comprises a machine body (101); a slide groove (105) is provided on the side surface of the machine body (101); the adjusting mechanism (2) comprises a bidirectional threaded rod (202); the side surface of the bidirectional threaded rod (202) is movably sleeved with the side surface of the slide groove (105); the side surface of the bidirectional threaded rod (202) is threadedly connected with a support block (201); the bottom end of the support block (201) is movably connected with the bottom end of the slide groove (105); the side surface of the support block (201) is movably sleeved with a roller body (102); and the side surface of the slide groove (105) is provided with a scale corresponding to the position of the support block (201).

2. A plasticator for the production and plasticization of masterbatch according to claim 1, characterized in that: The inner wall of the bottom end of the body (101) is fixedly connected to a support frame (204), the inner wall of the bottom end of the support frame (204) is fixedly connected to a stepping motor (203), the output shaft of the stepping motor (203) is fixedly connected to a worm (209), a transmission shaft (205) is movably sleeved on the side of the support frame (204), a worm wheel (208) is fixedly sleeved on the side of the transmission shaft (205), the bottom end of the worm wheel (208) and the top end of the worm (209) are meshed with each other, the side of the transmission shaft (205) is fixedly connected to a driving bevel gear (206), the side of the bidirectional threaded rod (202) is fixedly connected to a driven bevel gear (207), and the side of the driven bevel gear (207) is meshed with the side of the driving bevel gear (206).

3. A plasticator for the production and plasticization of masterbatch according to claim 1, characterized in that: A discharge hopper (104) is fixedly connected to the inner wall of the bottom end of the machine body (101), and a feed hopper (103) is fixedly connected to the top end of the machine body (101).

4. A plasticator for the production and plasticization of masterbatch according to claim 1, characterized in that: The power mechanism (3) comprises a fixed block (301), the side of the fixed block (301) is fixedly connected to the side of the machine body (101), the side of the fixed block (301) is fixedly connected to a servo motor (302), the output shaft of the servo motor (302) is connected to a driving gear (305), the side of the roller body (102) is fixedly sleeved with a driven gear (310), the side of the roller body (102) is movably sleeved with a fourth connecting rod (309), the side of the fourth connecting rod (309) is movably sleeved with a second transmission gear (307), the side of the second transmission gear (307) is meshed with the side of the driven gear (310), and the The side surface of the fourth connecting rod (309) is movably connected to the third connecting rod (308) through a pin, the output shaft of the servo motor (302) is movably sleeved with the second connecting rod (304), the side surface of the second connecting rod (304) is movably sleeved with the first transmission gear (306), the side surface of the first transmission gear (306) is meshed with the side surface of the driving gear (305), the side surface of the first transmission gear (306) is meshed with the side surface of the driven gear (310), the side surface of the roller body (102) is movably sleeved with the first connecting rod (303), the side surface of the first connecting rod (303) is movably connected to the side surface of the second connecting rod (304) through a pin.

5. A plasticator for the production and plasticization of masterbatch according to claim 1, characterized in that: The cleaning mechanism (4) comprises a bottom plate (401), the side of the bottom plate (401) is fixedly connected to the side of the support block (201), the top of the bottom plate (401) is movably connected to a scraper (402), and the top of the scraper (402) is movably connected to the bottom of the roller body (102).

6. A plasticator for the production and plasticization of masterbatch according to claim 5, characterized in that: The top of the bottom plate (401) is provided with a mounting groove (404), the bottom end of the mounting groove (404) is fixedly connected with a pressure spring (403), and the top end of the pressure spring (403) is fixedly connected with the bottom end of the scraper (402).