A feeding early warning device for an extruder to prevent plastic rod breakage
By designing anti-blocking modules and quantitative modules on the extruder, and using components such as telescopic springs, rotating columns, mixing rods and cleaning soft plates, the problem of plastic rod breakage caused by blockage of the hopper under the extruder is solved, effectively dispersing and quantitative delivery of raw materials is achieved, and production quality is improved and losses are reduced.
Patent Information
- Application Number
- CN202520250427.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2035-02-18
AI Technical Summary
The lower hopper of existing extruders is prone to raw material blockage, resulting in the fracture of the extruded plastic rod, affecting the production quality and increasing the cost of raw material loss.
An anti-blocking module including a telescopic spring, a rotating column and a cleaning soft plate is designed. The telescopic spring drives the vibration of the lower hopper, and the rotating column and agitating rod run and disperse the raw materials, and the cleaning soft plate cleans the inner wall of the lower hopper to avoid clogging. At the same time, a quantitative module is used to realize intermittent quantitative delivery of raw materials through a weight meter and a spiral discharger to avoid blockage caused by one-time drop.
It effectively avoids blockage of raw materials due to agglomeration of raw materials in the lower hopper, prevents plastic rods from breaking, reduces raw material loss cost, and improves production quality.
Smart Images
Figure CN222712785U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of feeding warning technology, in particular to a feeding warning device for an extruder for preventing plastic rods from breaking. Background Art
[0002] Extruders are widely used in the production of plastics, rubber and other products. Plastic extruders are the main molding equipment for making thermoplastics or thermosetting plastics into plastic products of various shapes using plastic molding molds. They are divided into vertical, horizontal and all-electric types. Injection molding machines can heat plastics and apply high pressure to molten plastics to make them ejected and fill the mold cavity.
[0003] When the existing extruder is performing feeding operations, the raw materials enter the subsequent steps through the lower hopper, and the raw materials are easily blocked inside the lower hopper, resulting in cracks on the surface of the final extruded plastic rod or even direct breakage, affecting production quality and increasing the cost of raw material loss. Utility Model Content
[0004] The utility model discloses a feeding early warning device for an extruder for preventing plastic rod breakage, aiming to solve the technical problem that the lower hopper of the existing extruder is prone to blockage, resulting in breakage of the extruded plastic rod.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a feeding warning device for an extruder to prevent plastic rod breakage, comprising an extruder body, an anti-blocking module is arranged on the upper side of the extruder body, and the anti-blocking module comprises a plurality of telescopic springs and two rotating columns, one end of the plurality of telescopic springs is fixedly connected to an L-shaped fixing block, and the ends of the plurality of L-shaped fixing blocks away from the extruder body are fixedly connected to the same lower hopper, the upper side of the lower hopper is fixedly connected to a mounting plate, and one side of the mounting plate is provided with symmetrical through holes, and the insides of the through holes are fixedly connected to limiting columns , one end of the two limit columns away from the mounting plate is fixedly connected to one side of the extruder body; a driving motor is fixedly connected to one side of the mounting plate, and the driving end of the driving motor is connected to one end of one of the rotating columns through a coupling; circular holes are opened at opposite ends of the two rotating columns, and the inside of the two circular holes is fixedly connected with the same telescopic rod, and the outside of the telescopic rod and one of the rotating columns is fixedly connected with a fixing ring; stirring rods are fixed at equal distances on the outside of the two fixing rings, and the ends of the two upper and lower corresponding stirring rods away from the rotating columns are fixedly connected with the same cleaning soft plate.
[0006] By providing an anti-blocking module, when the device is in use, when the raw materials continue to fall into the lower hopper, the impact force generated by the falling raw materials will cause the telescopic spring to stretch downward, thereby driving the L-shaped fixed block and the lower hopper to vibrate, thereby preventing the lower hopper from being blocked due to too much raw materials falling at one time, and preventing the raw materials from being fixedly accumulated in the lower hopper to cause blockage. At the same time, the drive motor is started to make the rotating column run inside the lower hopper, driving the stirring rod and the cleaning soft plate to make circular motion. When blockage occurs, the telescopic rod is started to drive one of the rotating columns to reciprocate in the lower hopper. At this time, a large impact force is generated to decompose the agglomerated raw materials and push the raw materials out of the lower hopper. The stirring rod can disperse the raw materials during the movement to prevent the raw materials from agglomerating and blocking the lower hopper. At the same time, the cleaning soft plate cleans the inner wall of the lower hopper to prevent the raw materials from being accumulated on the inner wall of the lower hopper for a long time, causing the raw materials to accumulate into blocks and block the bottom of the lower hopper.
[0007] In a preferred embodiment, a quantitative module is provided on one side of the extruder body, and the quantitative module includes two support frames, one side of the two support frames is connected to the same fixed frame by bolts, the interior of the fixed frame is fixedly connected to a storage bin, and one side inner wall of the storage bin is fixedly connected to a spiral feeder; one side of the two support frames is fixedly connected to the same limit mounting frame, and the bottom of the limit mounting frame is fixedly connected to a support plate, the interior of the limit mounting frame is movably connected to a quantitative circular plate, the side of the support plate away from the extruder body is fixedly connected to a servo motor, and the driving end of the servo motor is connected to one side of the quantitative circular plate through a coupling; a measuring port is provided on one side of the limit mounting frame, and a weighing machine is fixedly connected to the interior of the measuring port, a feeding port is provided on one side of the limit mounting frame, a feeding pipe is fixedly connected to the interior of the feeding port, and a plurality of feeding troughs are equidistantly provided on one side of the quantitative circular plate.
[0008] By providing a quantitative module, when the device is performing feeding operations, the spiral feeder in the storage bin is started to discharge materials. According to the different remaining amounts of raw materials in the hopper, the weighing device located below the storage bin weighs the raw materials. When the standard is reached, the spiral feeder stops discharging the raw materials, and then the servo motor is used to operate the quantitative circular plate to rotate in the limit mounting frame, so that the filled feeding trough moves to the top of the discharge pipe, and the weighed raw materials enter the hopper. The device uses the quantitative module to intermittently and quantitatively feed the raw materials into the hopper, avoiding the blockage of the hopper and the breakage of the plastic rod caused by the direct one-time feeding of the raw materials, thereby reducing the cost of raw material loss.
[0009] From the above, it can be seen that the feeding warning device for an extruder to prevent plastic rod breakage provided by the utility model adopts a telescopic rod, a rotating column and a cleaning soft plate to be used together to effectively prevent the clogging of the lower hopper due to the agglomeration of raw materials, and uses a quantitative circular plate to make the raw materials fall into the lower hopper intermittently and quantitatively, avoiding the clogging of the lower hopper caused by the raw materials falling all at once, thereby preventing the final extruded plastic rod from breaking. Technical effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 This is a schematic diagram of the main structure of a feeding warning device for an extruder to prevent plastic rod breakage proposed by the utility model;
[0011] Figure 2 This is a partial structural schematic diagram of an anti-blocking module of a feeding warning device for an extruder to prevent plastic rod breakage proposed by the utility model;
[0012] Figure 3 This is a schematic cross-sectional structure diagram of an anti-blocking module of a feeding early warning device for an extruder to prevent plastic rod breakage proposed by the utility model;
[0013] Figure 4 The utility model is a schematic diagram of the cross-sectional structure of a quantitative module of a feeding early warning device for an extruder to prevent plastic rod breakage.
[0014] In the attached drawings: 1. extruder body; 2. discharge hopper; 3. anti-blocking module; 301. telescopic spring; 302. L-shaped fixing block; 303. mounting plate; 304. limiting column; 305. rotating column; 306. fixing ring; 307. telescopic rod; 308. stirring rod; 309. cleaning soft board; 310. driving motor; 4. quantitative module; 401. supporting frame; 402. discharge pipe; 403. limiting mounting frame; 404. quantitative circular plate; 405. fixing frame; 406. storage bin; 407. spiral feeder; 408. weighing device; 409. servo motor; 410. supporting plate. DETAILED DESCRIPTION
[0015] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0016] The utility model discloses a feeding early warning device for an extruder for preventing plastic rod breakage, which is mainly applied to the scene where the extruded plastic rod breaks due to the blockage of the lower hopper of the existing device.
[0017] Reference Figure 1-Figure 3, a feeding warning device for an extruder to prevent plastic rod breakage, comprising an extruder body 1, an anti-blocking module 3 is arranged on the upper side of the extruder body 1, and the anti-blocking module 3 comprises a plurality of telescopic springs 301 and two rotating columns 305, one end of the plurality of telescopic springs 301 is fixedly connected to an L-shaped fixing block 302, and the ends of the plurality of L-shaped fixing blocks 302 away from the extruder body 1 are fixedly connected to the same lower hopper 2, the upper side of the lower hopper 2 is fixedly connected to a mounting plate 303, and one side of the mounting plate 303 is provided with symmetrical through holes, and the inside of the through holes is fixedly connected to a limiting column 304, and the ends of the two limiting columns 304 away from the mounting plate 303 are fixedly connected. It is fixedly connected to one side of the extruder body 1; a driving motor 310 is fixedly connected to one side of the mounting plate 303, and the driving end of the driving motor 310 is connected to one end of one of the rotating columns 305 through a coupling; circular holes are opened at opposite ends of the two rotating columns 305, and the inside of the two circular holes is fixedly connected with the same telescopic rod 307, and the outside of the telescopic rod 307 and one of the rotating columns 305 is fixedly connected with a fixing ring 306; stirring rods 308 are fixed at equal distances on the outside of the two fixing rings 306, and the two upper and lower corresponding stirring rods 308 are fixedly connected to the same cleaning soft plate 309 at one end away from the rotating column 305.
[0018] Reference Figure 1 and Figure 4 In a preferred embodiment, a quantitative module 4 is provided on one side of the extruder body 1, and the quantitative module 4 includes two support frames 401, one side of the two support frames 401 is connected to the same fixed frame 405 by bolts, the interior of the fixed frame 405 is fixedly connected to a storage bin 406, and the inner wall of one side of the storage bin 406 is fixedly connected to a spiral feeder 407; one side of the two support frames 401 is fixedly connected to the same limit installation frame 403, and the bottom of the limit installation frame 403 is fixedly connected to a support plate 410, and the limit A quantitative circular plate 404 is movably connected inside the mounting frame 403, a servo motor 409 is fixedly connected to the side of the support plate 410 away from the extruder body 1, and a driving end of the servo motor 409 is connected to one side of the quantitative circular plate 404 through a coupling; a measuring port is provided on one side of the limit mounting frame 403, and a weighing device 408 is fixedly connected inside the measuring port; a discharge port is provided on one side of the limit mounting frame 403, and a discharge pipe 402 is fixedly connected inside the discharge port; and a plurality of feeding troughs are equidistantly provided on one side of the quantitative circular plate 404.
[0019] Working principle: When the device is in use, when the raw materials continue to fall into the lower hopper 2, the impact force generated by the falling raw materials will cause the telescopic spring 301 to stretch downward, thereby driving the L-shaped fixed block 302 and the lower hopper 2 to vibrate, so as to prevent the lower hopper 2 from being blocked due to excessive falling of raw materials at one time. At the same time, the driving motor 310 is started to make the rotating column 305 operate inside the lower hopper 2, driving the stirring rod 308 and the cleaning soft plate 309 to make circular motions to disperse the raw materials and clean the inner wall of the lower hopper 2. When a blockage occurs, the telescopic rod 307 is started to drive one of the rotating columns 305 to reciprocate in the lower hopper 2. When the device is in the feeding operation, the spiral feeder 407 in the storage bin 406 starts to discharge the material, and according to the remaining amount of the material in the discharge hopper 2, the weighing device 408 located below the storage bin 406 weighs the material. When the standard is reached, the spiral feeder 407 stops discharging the material, and then the servo motor 409 is operated to make the quantitative circular plate 404 rotate in the limit mounting frame 403, so that the filled feeding trough moves to the top of the discharge pipe 402, so that the weighed raw material enters the discharge hopper 2.
[0020] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this. The replacement can be a replacement of part of the structure, device, method step, or a complete technical solution. Equivalent replacement or change based on the technical solution of the utility model and its utility model concept should be included in the protection scope of the utility model.
Claims
1. A feeding warning device for an extruder to prevent plastic rod breakage, comprising an extruder body (1), characterized in that: An anti-blocking module (3) is arranged on the upper side of the extruder body (1), and the anti-blocking module (3) comprises a plurality of telescopic springs (301) and two rotating columns (305), one end of each of the plurality of telescopic springs (301) is fixedly connected to an L-shaped fixing block (302), and one end of each of the plurality of L-shaped fixing blocks (302) away from the extruder body (1) is fixedly connected to the same lower hopper (2), the upper side of the lower hopper (2) is fixedly connected to a mounting plate (303), and one side of the mounting plate (303) is provided with symmetrical through holes, and the insides of the through holes are fixedly connected to limiting columns (304), and one end of each of the two limiting columns (304) away from the mounting plate (303) is fixedly connected to one end of the extruder body (1). A drive motor (310) is fixedly connected to one side of the mounting plate (303), and the drive end of the drive motor (310) is connected to one end of one of the rotating columns (305) via a coupling, and circular holes are provided at opposite ends of the two rotating columns (305), and the insides of the two circular holes are fixedly connected to the same telescopic rod (307), and the outsides of the telescopic rod (307) and one of the rotating columns (305) are fixedly connected to a fixing ring (306), and stirring rods (308) are fixedly connected to the outsides of the two fixing rings (306) at equal distances, and the ends of the two stirring rods (308) corresponding to each other above and below and away from the rotating column (305) are fixedly connected to the same soft cleaning plate (309).
2. The feeding early warning device for an extruder to prevent plastic rod breakage according to claim 1, characterized in that: A quantitative module (4) is provided on one side of the extruder body (1), and the quantitative module (4) comprises two support frames (401), one side of the two support frames (401) is connected to a same fixing frame (405) via bolts, the interior of the fixing frame (405) is fixedly connected to a storage bin (406), and one side of the storage bin (406) is fixedly connected to an inner wall thereof.
3. The feeding early warning device for an extruder to prevent plastic rod breakage according to claim 2, characterized in that: One side of the two support frames (401) is fixedly connected to a same limit installation frame (403), and the bottom of the limit installation frame (403) is fixedly connected to a support plate (410), the interior of the limit installation frame (403) is movably connected to a quantitative circular plate (404), and the side of the support plate (410) away from the extruder body (1) is fixedly connected to a servo motor (409), and the driving end of the servo motor (409) is connected to one side of the quantitative circular plate (404) via a coupling.
4. The feeding early warning device for an extruder to prevent plastic rod breakage according to claim 3, characterized in that: A measuring port is provided on one side of the position-limiting installation frame (403), and a weighing device (408) is fixedly connected inside the measuring port; a feeding port is provided on one side of the position-limiting installation frame (403), and a feeding pipe (402) is fixedly connected inside the feeding port; and a plurality of feeding slots are provided at equal distances on one side of the quantitative circular plate (404).