A bun tray forming device

By designing automated rotating components and material suction components, automatic demolding and collection of the bun box molding device is realized, solving the problems that require manual operation in the prior art and improving production efficiency and safety.

CN222712829UActive Publication Date: 2025-04-04ZHEJIANG XIU LONG PACKAGING MATERIALS CO LTD
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Patent Information

Application Number
CN202421493713.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-04-04
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The existing bun box molding device cannot automatically separate the box from the mold seat during the demolding process, and requires manual operation, which increases the workload and safety risks of staff.

Method used

A bun box molding device is designed, which drives the fixed pulley and the mold release assembly to move upwards by rotating the assembly, automatically ejects the box, and drives the support plate and material suction assembly through gears and rotating columns, sucks up the pallet and puts it into the collection box.

Benefits of technology

Automatic mold release and collection of the bracket box is realized, which reduces the work burden of staff, improves production speed and reduces safety risks.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222712829U_ABST
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Abstract

The utility model discloses a steamed bun box forming device, comprising a base, a fixed box is fixedly arranged on the top of the base, a rotating component one is arranged on the front side of the fixed box, the fixed box is provided with a fixed pulley through the rotating component one, a demoulding component is arranged on the top of the fixed pulley, the fixed pulley is provided with a mold base through the demoulding component, the bottom of the mold base is fixedly arranged with the top of the fixed box, a suction component is arranged on the inner wall of the mold base, a rotating component two is arranged on the top of the base, and a gear one is arranged on the base through the rotating component two. In the steamed bun box forming device, the suction component sucks up the tray and puts it into the collection box, which solves the problem that the tray cannot be automatically separated from the mold base and needs to be manually removed and collected and placed. It not only reduces the workload of the staff and speeds up the production speed of the tray, but also reduces the frequency of contact between the staff and mechanical equipment, thereby reducing safety risks.
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Description

Technical Field

[0001] The utility model relates to the technical field of thermoplastic forming, in particular to a steamed bun tray forming device. Background Art

[0002] In order to prevent the buns from deformation and cracking when packaging, trays are used for packaging. The trays are made by bun tray forming devices, also called thermoplastic forming, which is a machine that sucks heated and plasticized thermoplastic plastic coils such as PVC, PE, PP, PET, HIPS, etc. into various shapes of high-end packaging decoration boxes, frames and other products. The vacuum suction force generated by a vacuum pump or a mold is used to suck or extrude the heated and softened thermoplastic plastic sheets such as PVC and PET into various shapes of vacuum covers, blister trays, blisters, etc.

[0003] However, most of the existing steamed bun tray forming devices cannot automatically separate the tray from the mold base during the demolding process, and the tray needs to be manually removed and collected and placed. This not only increases the workload of the staff and reduces the production speed of the tray, but also increases the frequency of contact between the staff and mechanical equipment, thereby increasing the safety risk. Therefore, a steamed bun tray forming device is proposed. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a steamed bun box forming device, which is used to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A steamed bun box forming device comprises a base, a fixed box is fixedly arranged on the top of the base, a rotating component 1 is arranged on the front side of the fixed box, a fixed pulley is arranged on the fixed box through the rotating component 1, a demoulding component is arranged on the top of the fixed pulley, a mold base is arranged on the fixed pulley through the demoulding component, the bottom of the mold base is fixedly arranged with the top of the fixed box, a suction component is arranged on the inner wall of the mold base, a rotating component 2 is arranged on the top of the base, a gear 1 is arranged on the base through the rotating component 2, a rotating column is fixedly arranged inside the gear 1, the rotating column is rotatably arranged with the base, a support plate is fixedly arranged on one end of the rotating column, a suction component is arranged on the top of the support plate, and a collecting box is fixedly arranged on the top of the base.

[0007] Preferably, the rotating component 1 includes a motor 1 fixedly arranged on the front side of the fixed box, a rotating shaft is fixedly arranged at the output end of the motor 1, the rotating shaft is rotatably arranged with the inner wall of the fixed box, a cam is fixedly arranged on the surface of the rotating shaft, and the top of the cam is overlapped with the bottom of the fixed pulley.

[0008] Preferably, the demoulding assembly includes a sliding rod fixedly arranged on the top of the fixed pulley, the sliding rod is slidably arranged with the inner wall of the mold base, a top plate is fixedly arranged at one end of the sliding rod, and the surface of the top plate is overlapped with the inner wall of the mold base.

[0009] Preferably, the suction assembly includes a connecting hose 1 fixedly arranged on the inner wall of the mold base, the surface of the connecting hose 1 is fixedly arranged on the inner wall of the fixed box, and a filter is fixedly arranged on the inner wall of the connecting hose 1.

[0010] Preferably, the rotating component 2 includes a fixing frame fixedly arranged on the top of the base, a motor 2 is fixedly arranged on the top of the fixing frame, an output end of the motor 2 passes through the fixing frame and extends to the inside of the fixing frame where a gear 2 is fixedly arranged, and the gear 2 is meshed with the gear 1.

[0011] Preferably, the suction assembly includes an electric push rod fixedly arranged on the top of the support plate, the output end of the electric push rod passes through the support plate and extends to the bottom of the support plate where a fixed sleeve is fixedly arranged, the inner wall of the fixed sleeve is fixedly arranged with a suction nozzle, and the inner wall of the fixed sleeve is fixedly arranged with a connecting hose 2.

[0012] Preferably, a rubber pad is fixedly provided at the bottom of the base, and the number of the rubber pads is several and the several rubber pads are symmetrically distributed.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: the steamed bun tray forming device drives the fixed pulley to move upward through the rotating component one, so that the fixed pulley drives the demoulding component to move upward to eject the tray, and then drives the gear one to rotate through the rotating component two, so that the gear one drives the rotating column, and the rotating column drives the support plate, so that the support plate drives the suction component to suck up the tray and put it into the collection box, which solves the problem that the tray cannot be automatically separated from the mold base and needs to be manually removed and collected and placed. It not only reduces the workload of the staff and speeds up the production speed of the tray, but also reduces the frequency of contact between the staff and mechanical equipment, thereby reducing safety risks. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is the structural survey drawing of the utility model;

[0015] Figure 2 It is a side sectional view of the local structure of the utility model;

[0016] Figure 3 for Figure 1 Side section of the local structure;

[0017] Figure 4 It is a side sectional view of another local structure of the utility model.

[0018] In the figure: 1. base; 2. fixed box; 3. motor 1; 4. rotating shaft; 5. cam; 6. fixed pulley; 7. sliding rod; 8. top plate; 9. mold base; 10. connecting hose 1; 11. filter screen; 12. fixed frame; 13. motor 2; 14. gear 2; 15. gear 1; 16. rotating column; 17. support plate; 18. electric push rod; 19. fixing sleeve; 20. suction nozzle; 21. connecting hose 2; 22. collection box. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] Reference Figure 1-4A steamed bun tray forming device comprises a base 1, a rubber pad is fixedly arranged at the bottom of the base 1, the number of the rubber pads is several, and the several rubber pads are symmetrically distributed, a fixed box 2 is fixedly arranged on the top of the base 1, a rotating component 1 is arranged on the front side of the fixed box 2, and the fixed box 2 is provided with a fixed pulley 6 through the rotating component 1, and the rotating component 1 comprises a motor 13 fixedly arranged on the front side of the fixed box 2, a rotating shaft 4 is fixedly arranged on the output end of the motor 13, and the rotating shaft 4 is rotatably arranged with the inner wall of the fixed box 2, and a cam 5 is fixedly arranged on the surface of the rotating shaft 4, and the top of the cam 5 is overlapped with the bottom of the fixed pulley 6, and the cam 5 is driven to rotate by the motor 13, so that the cam 5 drives the fixed pulley 6 to move up and down, thereby demoulding and resetting the tray, and the fixed pulley 6 A demoulding assembly is provided on the top of the fixed pulley 6, and a mold base 9 is provided through the demoulding assembly. The demoulding assembly includes a slide bar 7 fixedly provided on the top of the fixed pulley 6, and the slide bar 7 is slidably provided with the inner wall of the mold base 9. A top plate 8 is fixedly provided at one end of the slide bar 7, and the surface of the top plate 8 is overlapped with the inner wall of the mold base 9. Through the setting of the top plate 8, the force-bearing area of ​​the pallet is increased, and the damage of the pallet during demoulding is avoided. The bottom of the mold base 9 is fixedly provided with the top of the fixed box 2, and a suction assembly is provided on the inner wall of the mold base 9. The suction assembly includes a connecting hose 10 fixedly provided on the inner wall of the mold base 9, and the surface of the connecting hose 10 is fixedly provided with the inner wall of the fixed box 2. A filter screen 11 is fixedly provided on the inner wall of the connecting hose 10, and a filter screen 11 is connected to the connecting hose 10 through an external vacuum device. The base 1 is provided with a rotating assembly 2 on the top of the base 1, and a gear 15 is provided on the base 1 through the rotating assembly 2. The rotating assembly 2 includes a fixed frame 12 fixedly provided on the top of the base 1, and a motor 2 13 is fixedly provided on the top of the fixed frame 12. The output end of the motor 2 13 passes through the fixed frame 12 and extends to the fixed frame 12, where a gear 2 14 is fixedly provided inside. The gear 2 14 is meshed with the gear 1 15, and the motor 2 13 drives the gear 2 14 to rotate forward and reverse, so that the gear 2 14 drives the gear 15, so that the gear 15 drives the rotating column 16 to rotate forward and reverse, thereby transporting the pallet and saving manpower. The gear 15 is fixedly provided with a rotating column 16 inside, and the rotating column 16 is rotated forward and reverse. The movable column 16 is rotatably arranged with the base 1, and a support plate 17 is fixedly arranged at one end of the rotating column 16, and a suction assembly is arranged on the top of the support plate 17. The suction assembly includes an electric push rod 18 fixedly arranged on the top of the support plate 17, and the output end of the electric push rod 18 passes through the support plate 17 and extends to the bottom of the support plate 17, where a fixed sleeve 19 is fixedly arranged, and a suction nozzle 20 is fixedly arranged on the inner wall of the fixed sleeve 19, and a connecting hose 21 is fixedly arranged on the inner wall of the fixed sleeve 19. The output end is extended and shortened by the electric push rod 18, so that the suction nozzle 20 is convenient to contact with the tray, and a collection box 22 is fixedly arranged on the top of the base 1. The steamed bun tray forming device drives the fixed pulley 6 to move upward through the rotating assembly 1, so that the fixed pulley 6 drives the demoulding assembly to move upward to eject the tray.Then, the rotating assembly 2 drives the gear 15 to rotate, so that the gear 15 drives the rotating column 16, and the rotating column 16 drives the supporting plate 17, so that the supporting plate 17 drives the suction assembly to suck up the tray and put it into the collection box 22, which solves the problem that the tray box cannot be automatically separated from the mold base 9 and needs to be manually removed and collected and placed. This not only reduces the workload of the staff and speeds up the production speed of the tray box, but also reduces the frequency of contact between the staff and the mechanical equipment, reducing safety risks.

[0021] The steamed bun box forming device is connected to a 220V mains power supply, and the main controller can be a conventional known device for controlling a computer or the like.

[0022] During use: before use, the connecting hose 10 and the connecting hose 2 21 are fixedly connected to the vacuum equipment respectively. After the tray is formed, the motor 1 3 is started to drive the rotating shaft 4 to rotate, so that the rotating shaft 4 drives the cam 5 to rotate, so that the cam 5 lifts the fixed pulley 6, so that the fixed pulley 6 pushes the slide bar 7 upward, and the slide bar 7 pushes the top plate 8 to move upward, so that the top plate 8 pushes the tray to separate from the inner wall of the mold base 9, and then the motor 2 13 is started to drive the gear 2 14 to rotate, so that the gear 2 14 drives the gear 1 15 to rotate, the gear 1 15 drives the rotating column 16 to rotate, the rotating column 16 drives the support plate 17 to rotate, and the support plate 17 drives the electric push rod 18 to rotate. When the electric push rod 18 rotates to the mold base 9, start the electric push rod 18, so that the electric push rod 18 drives the fixed sleeve 19 to move downward. When the fixed sleeve 19 drives the suction nozzle 20 to move downward and the suction nozzle 20 contacts the tray, the air inside the fixed sleeve 19 can be extracted through the external vacuum equipment and the connecting hose 21, so that the suction nozzle 20 generates suction, and then the electric push rod 18 is started to shorten the output end to suck up the tray, and then the motor 13 is started again to make the rotating column 16 rotate again. When the electric push rod 18 rotates to the top of the collection box 22, the electric push rod 18 can be started to extend the output end. Finally, the external vacuum equipment and the connecting hose 21 are stopped to suck the fixed sleeve 19, so that the tray falls into the collection box 22.

[0023] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A steamed bun box forming device, comprising a base (1), characterized in that: A fixed box (2) is fixedly arranged on the top of the base (1), a rotating assembly 1 is arranged on the front side of the fixed box (2), a fixed pulley (6) is arranged on the fixed box (2) through the rotating assembly 1, a demoulding assembly is arranged on the top of the fixed pulley (6), a mold base (9) is arranged on the fixed pulley (6) through the demoulding assembly, the bottom of the mold base (9) is fixedly arranged on the top of the fixed box (2), a suction assembly is arranged on the inner wall of the mold base (9), a rotating assembly 2 is arranged on the top of the base (1), a gear 1 (15) is arranged on the base (1) through the rotating assembly 2, a rotating column (16) is fixedly arranged inside the gear 1 (15), the rotating column (16) is rotatably arranged with the base (1), a support plate (17) is fixedly arranged on one end of the rotating column (16), a suction assembly is arranged on the top of the support plate (17), and a collecting box (22) is fixedly arranged on the top of the base (1).

2. A bun box forming device according to claim 1, characterized in that: The rotating assembly 1 comprises a motor 1 (3) fixedly arranged on the front side of the fixed box (2); a rotating shaft (4) is fixedly arranged at the output end of the motor 1 (3); the rotating shaft (4) is rotatably arranged with the inner wall of the fixed box (2); a cam (5) is fixedly arranged on the surface of the rotating shaft (4); the top of the cam (5) is overlapped with the bottom of the fixed pulley (6).

3. A bun box forming device according to claim 1, characterized in that: The demoulding assembly comprises a sliding rod (7) fixedly arranged on the top of a fixed pulley (6), the sliding rod (7) being slidably arranged with the inner wall of a mold base (9), a top plate (8) being fixedly arranged at one end of the sliding rod (7), and a surface of the top plate (8) being overlapped with the inner wall of the mold base (9).

4. A bun box forming device according to claim 1, characterized in that: The suction assembly comprises a connecting hose (10) fixedly arranged on the inner wall of the mold base (9), the surface of the connecting hose (10) being fixedly arranged on the inner wall of the fixed box (2), and a filter (11) being fixedly arranged on the inner wall of the connecting hose (10).

5. The steamed bun box forming device according to claim 1, characterized in that: The second rotating assembly comprises a fixing frame (12) fixedly arranged on the top of the base (1), a second motor (13) is fixedly arranged on the top of the fixing frame (12), an output end of the second motor (13) passes through the fixing frame (12) and extends to the inside of the fixing frame (12) where a second gear (14) is fixedly arranged, and the second gear (14) is meshed with a first gear (15).

6. The steamed bun box forming device according to claim 1, characterized in that: The material suction component comprises an electric push rod (18) fixedly arranged on the top of the support plate (17), the output end of the electric push rod (18) passes through the support plate (17) and extends to the bottom of the support plate (17) where a fixing sleeve (19) is fixedly arranged, the inner wall of the fixing sleeve (19) is fixedly arranged with a suction nozzle (20), and the inner wall of the fixing sleeve (19) is fixedly arranged with a second connecting hose (21).

7. The steamed bun box forming device according to claim 1, characterized in that: A rubber pad is fixedly arranged at the bottom of the base (1), and the number of the rubber pads is several and the several rubber pads are symmetrically distributed.