A positioning control device for multiple inlaid composite materials

Abstract

The present application relates to the technical field of composite material molding, and more specifically to a positioning control device for multiple inlaid composite materials. A positioning control device for multiple inlaid composite materials includes a base plate and a mold arranged on the base plate, the mold is provided with a limiter to limit the mold on the base plate, a plurality of opening holes are vertically opened in the upper half of the mold, and a through hole is horizontally opened in the middle of the mold, and the opening holes are not connected to each other. The present application ensures the precise positioning of the material in the mold and the mold on the base plate through the design that the boss at the bottom of the mold is compatible with the groove on the base plate, and the mold allows the base material and the composite material to enter through the through hole and the opening hole respectively, effectively reducing the misalignment or offset of the material during the pressing process, simplifying the steps of material placement, and improving production efficiency.

Description

Technical Field

[0001] The present application relates to the field of composite material molding, and in particular to a positioning control device for multiple embedded composite materials. Background Art

[0002] With the rapid development of science and technology and the continuous progress of the industrial field, the requirements for material performance are also increasing. Composite materials, as a new type of material composed of two or more materials with different properties through physical or chemical methods, have become an indispensable and important material in modern industry due to their excellent performance combination and designability.

[0003] Composite material compression molding technology is an important molding process, which is mainly used to produce composite materials with specific shapes and properties. It mainly uses high temperature and high pressure environment to solidify the prefabricated reinforcement material and matrix resin to form the final composite material product. This technology is widely used in aerospace, automobile, electronics and other fields to produce various high-performance and high-precision composite materials.

[0004] However, in the pressing process, due to inaccurate positioning, problems such as dimensional deviation and shape distortion are easily caused, which seriously affect the performance and appearance quality of the product, thereby causing serious waste of materials and increased manufacturing costs. In order to solve this problem, a multi-strip inlaid composite material positioning control device is specially provided. Utility Model Content

[0005] The present application provides a multi-line inlaid composite material positioning control device, which aims to ensure the accurate position of materials and molds during the pressing process, reduce the misalignment or offset of materials and molds, and achieve accurate positioning, which is conducive to maximizing the material utilization rate during the pressing process.

[0006] The present application provides a positioning control device for multiple inlaid composite materials using the following technical solutions:

[0007] A positioning control device for multiple inlaid composite materials comprises a base plate and a mold arranged on the base plate, wherein the mold is provided with a limiter to limit the mold on the base plate, a plurality of opening holes are vertically opened in the upper half of the mold, and a through hole is horizontally opened in the middle of the mold, and the opening holes are not connected to the through holes.

[0008] By adopting the above technical solution: the through hole is used as the base material channel, the open hole is used as the composite material channel, and the limiter arranged on the mold enables the mold to be accurately fixed on the base plate, and the material can be accurately positioned in the mold to ensure that no displacement or offset occurs during the pressing process. This multi-line inlaid composite material positioning control device has shown obvious advantages in positioning accuracy, material utilization, ease of operation, adaptability, etc. through its unique design and technical solution.

[0009] Preferably, the limiting member is a boss arranged at the bottom of the mold, and the bottom plate is provided with a groove matched with the boss.

[0010] By adopting the above technical solution: the matching of the boss and the groove ensures the accurate position of the mold on the base plate, thereby further enhancing the positioning accuracy of the mold and the material during the entire pressing process. In addition, the structural design of the boss and the groove increases the contact area between the mold and the base plate, improves the stability of the mold, and reduces the risk of mold movement or deviation due to vibration or external force.

[0011] Preferably, the groove includes a first groove and a second groove, the first groove and the second groove are connected, the first groove is a horizontal straight groove, and the second groove is an outward radial groove, and its width gradually increases in the horizontal direction from the connection between the first groove and the second groove.

[0012] By adopting the above technical solutions: multi-point positioning and adaptive design can ensure that the mold can maintain a high positioning accuracy during long-term use, reducing quality problems caused by mold movement or offset.

[0013] Preferably, a rear baffle is provided at one end of the bottom plate, and a slot for connecting to the bottom plate is provided on the rear baffle.

[0014] By adopting the above technical solution: the rear baffle provides additional support for the bottom plate, enhancing the structural stability of the entire positioning control device. It can effectively prevent the bottom plate from being deformed or displaced due to uneven force during the pressing process, ensuring the stable positioning of the mold and the material.

[0015] Preferably, a locking piece is provided on the rear baffle for strengthening the fixation of the rear baffle to the bottom plate.

[0016] By adopting the above technical solution, the locking member can ensure that the rear baffle is firmly fixed to the bottom plate, further enhancing the structural stability of the entire positioning control device. During the pressing process, even if subjected to greater pressure or vibration, the rear baffle can maintain its position unchanged, thereby effectively preventing the risk of inaccurate positioning or equipment damage caused by structural looseness.

[0017] Preferably, vertically upward horizontal bars are provided on both sides of the bottom plate parallel to the mold.

[0018] By adopting the above technical solution: the vertical bars on both sides provide additional support and restriction to ensure that the position of the mold on the bottom plate is more stable. This helps to reduce the movement or deviation of the mold during the pressing process and improves positioning accuracy.

[0019] Preferably, a plurality of cover plates are arranged above the horizontal bars.

[0020] By adopting the above technical solution: the cover plate can effectively cover the mold and form a relatively closed structure together with the bottom plate, thereby preventing the mold from being damaged by flying materials, fragments or other debris during the pressing process, and also reducing the risk of injury to the operator.

[0021] Preferably, the cover plate is provided with fixing nuts for fixing the cover plate on the horizontal bar, and the horizontal bar is correspondingly provided with fastening holes adapted to the fixing nuts.

[0022] By adopting the above technical solution: the combination of the fixing nut and the fastening hole enables the cover plate to be firmly installed on the horizontal bar and is not easy to loosen or fall off. This stable installation method can ensure that the cover plate can always remain in the correct position during the pressing process, effectively protecting the mold and the operator.

[0023] In summary, the present application includes at least one of the following beneficial technical effects:

[0024] 1. The present application adopts the design that the boss at the bottom of the mold is adapted to the groove on the bottom plate, and the mold allows the base material and the composite material to enter through the through hole and the opening hole respectively, thereby ensuring the precise positioning of the material on the mold and the mold on the bottom plate, effectively reducing the misalignment or offset of the material during the pressing process, simplifying the steps of material placement, and improving production efficiency;

[0025] 2. The multi-point contact design of the boss and the groove, as well as the support of the rear baffle and the locking piece, further enhance the structural stability of the entire positioning control device, enabling it to cope with long-term, high-intensity work;

[0026] 3. The vertical bars on both sides and the cover plate above form a relatively closed structure, which effectively prevents the splashing materials, fragments or other debris during the pressing process from damaging the mold and operators, and improves the safety of operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of a positioning control device for multiple inlaid composite materials according to an embodiment of the present application;

[0028] Figure 2It is a schematic diagram of the overall structure of the bottom plate in the multiple-line inlaid composite material positioning control device according to the embodiment of the present application;

[0029] Figure 3 It is a schematic diagram of the overall structure of the mold in the multiple-line inlaid composite material positioning control device of the embodiment of the present application;

[0030] Figure 4 It is a schematic diagram of the overall structure of the rear baffle in the multiple inlaid composite material positioning control device according to the embodiment of the present application;

[0031] Figure 5 It is a schematic diagram of the overall structure of the multiple inlaid composite material positioning control device of the embodiment of the present application after the cover plate is hidden.

[0032] Figure numerals: 1, bottom plate; 11, groove; 111, first groove; 112, second groove; 12, horizontal bar; 2, mold; 21, opening hole; 22, through hole; 23, boss; 3, rear baffle; 31, slot; 32, locking piece; 4, cover plate; 5, fixing nut; 6, fastening hole. DETAILED DESCRIPTION

[0033] The following is combined with Figure 1-5 This application is described in further detail. Example

[0034] The present application embodiment discloses a positioning control device for multiple inlaid composite materials, referring to Figure 1 and Figure 5 , including a bottom plate 1 and a mold 2 mounted on the bottom plate 1, a limiting member is installed at the bottom end of the mold 2, so that the mold 2 can be limited and fixed on the bottom plate 1, and the limiting member in this embodiment is a boss 23, referring to Figure 2 and Figure 3 A groove 11 adapted to the boss 23 is correspondingly opened on the bottom plate 1, wherein the groove 11 is composed of a first groove 111 and a second groove 112, the first groove 111 is horizontally straight, and the second groove 112 is radially outward, and its width gradually increases in the horizontal direction from the connection between the first groove 111 and the second groove 112, and the first groove 111 and the second groove 112 are interconnected.

[0035] Reference Figure 3 Ten opening holes 21 are vertically opened at equal intervals at the upper end of the mold 2, and a through hole 22 is horizontally opened in the middle of the mold 2. The through hole 22 and the opening hole 21 are not connected, so that the base material passes through the through hole 22 and the composite material passes through the through hole 22, thereby confining the materials in the mold 2.

[0036] In addition, a rear baffle 3 is installed at one end of the bottom plate 1 close to the second groove 112, referring to Figure 1 and Figure 4A slot 31 is provided at the center of the rear baffle 3, and the rear baffle 3 is installed on the base plate 1 through the slot 31. At the same time, locking members 32 are installed on the upper and lower sides of the rear baffle 3 to further strengthen the fixation.

[0037] In order to reduce the damage to the mold 2 and operators caused by splashing materials, fragments or other debris during the material compounding process and improve the operating safety, refer to Figure 1 and Figure 5 Vertically upward horizontal bars 12 are installed on both sides of the bottom plate 1 parallel to the mold 2. The horizontal bars 12 are perpendicular to the surface of the bottom plate 1, and four cover plates 4 are installed above the horizontal bars 12 to seal the mold 2 on the bottom plate 1, forming a relatively closed structure.

[0038] In order to make the connection between the cover plate 4 and the horizontal bar 12 more secure, fixing nuts 5 are installed at the joints between the cover plate 4 and the horizontal bar 12, and fastening holes 6 matching the fixing nuts 5 are opened on the horizontal bar 12. The fixing bolts are inserted from the fastening holes 6 on the cover plate 4 and tightened to easily fix them.

[0039] The working process and implementation principle of the embodiment are as follows:

[0040] The base material and the composite material are placed in the opening hole 21 and the through hole 22 of the mold 2 in a predetermined order and position, and then the mold 2 is installed on the bottom plate 1 through the cooperation of the boss 23 and the groove 11, ensuring the correct position of the material in the mold 2 and the precise positioning of the mold 2 on the bottom plate 1, effectively reducing the misalignment or offset of the material during the pressing process and improving the production efficiency;

[0041] Next, insert one end of the bottom plate 1 into the slot 31 at the center of the rear baffle 3 and fix it with a locking piece 32. Then, lay the cover plate 4 on the two horizontal bars 12 on the bottom plate 1, insert the fixing nut 5 into the fastening hole 6 on the horizontal bar 12, tighten the fixing nut 5, and lock the cover plate 4 on the horizontal bar 12 to fix it. At this time, the entire mold 2 is installed in the bottom plate 1 to form a semi-enclosed structure.

[0042] The composite operation is then prepared. During the composite process, the semi-enclosed protective structure (cross bar 12 and cover plate 4) ensures the safety of the operating environment.

[0043] The boss 23 at the bottom of the mold 2 cooperates with the groove 11 on the bottom plate 1 to achieve accurate positioning and fixing of the mold 2 on the bottom plate 1. This design allows the mold 2 to have a certain adjustment space in the horizontal direction to adapt to composite materials of different sizes or shapes. In addition, the rear baffle 3 is installed at one end of the bottom plate 1 close to the second groove 112 through the slot 31 and is further fixed by the locking member 32 to prevent the mold 2 from being displaced during operation;

[0044] The opening holes 21 at the upper end of the mold 2 are used to place or fix the composite material. The opening holes 21 are vertically opened at equal intervals to ensure that the material is evenly distributed on the mold 2. The through holes 22 in the middle of the mold 2 allow the base material to pass through, but do not penetrate each other, thereby ensuring the positioning and fixation of the material in the mold 2;

[0045] The vertical cross bars 12 installed on both sides of the bottom plate 1 and the four cover plates 4 above together form a relatively closed structure, which effectively prevents splashing materials, fragments or other debris from damaging the mold 2 and operators during the material compounding process, thereby improving operational safety. The cover plate 4 and the cross bars 12 are connected by fixing nuts 5 and fastening holes 6 to ensure the firmness of the cover plate 4.

[0046] The above are preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A positioning control device for multiple inlaid composite materials, characterized in that: The invention comprises a bottom plate (1) and a mold (2) arranged on the bottom plate (1), wherein the mold (2) is provided with a limiting member for limiting the mold (2) on the bottom plate (1), a plurality of opening holes (21) are vertically provided on the upper half of the mold (2), and a through hole (22) is horizontally provided through the middle of the mold (2), and the opening holes (21) and the through hole (22) are not connected.

2. The positioning control device for multiple inlaid composite materials according to claim 1, characterized in that: The limiting member is a boss (23) arranged at the bottom of the mold (2), and a groove (11) matching the boss (23) is provided on the bottom plate (1).

3. The positioning control device for multiple inlaid composite materials according to claim 2, characterized in that: The groove (11) comprises a first groove (111) and a second groove (112); the first groove (111) and the second groove (112) are connected to each other; the first groove (111) is a horizontal straight groove (11); the second groove (112) is an outward radial groove (11); the width of the second groove (112) gradually increases in the horizontal direction from the connection point between the first groove (111) and the second groove (112).

4. The positioning control device for multiple inlaid composite materials according to claim 1, characterized in that: A rear baffle (3) is provided at one end of the bottom plate (1), and a slot (31) for connecting to the bottom plate (1) is provided on the rear baffle (3).

5. The positioning control device for multiple inlaid composite materials according to claim 4, characterized in that: The rear baffle (3) is provided with a locking piece (32) for strengthening the fixation of the rear baffle (3) on the base plate (1).

6. The positioning control device for multiple inlaid composite materials according to claim 1, characterized in that: Vertically upward horizontal bars (12) are provided on both side edges of the bottom plate (1) parallel to the mold (2).

7. The positioning control device for multiple inlaid composite materials according to claim 6, characterized in that: A plurality of cover plates (4) are arranged above the horizontal bar (12).

8. The positioning control device for multiple inlaid composite materials according to claim 7, characterized in that: The cover plate (4) is provided with a fixing nut (5) for fixing the cover plate (4) on the horizontal bar (12), and the horizontal bar (12) is correspondingly provided with a fastening hole (6) adapted to the fixing nut (5).

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