A resin transfer device for an ion resin exchanger
By designing a resin reversing device for ion exchangers, the resin conveying pipe and control valve are used to achieve normal pressure overloading, the problems of time-consuming, high cost and complex equipment in the prior art are solved, and the safe, efficient and low-loss resin reversing effect is achieved.
Patent Information
- Application Number
- CN202421401995.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-19
Smart Images

Figure CN222729550U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a resin transfer device for an ion resin exchanger, belonging to the technical field of water treatment. Background Art
[0002] Ion exchange resins are widely used in the water treatment industry. Their function is to reversibly exchange ions in water to purify water quality.
[0003] In actual industrial applications, ion exchange resins are usually loaded in ion exchangers. The appropriate exchanger and resin loading amount are selected according to the production capacity. The ion exchanger is a closed container with various components such as a middle discharge device and a water distribution device installed inside for the operation and regeneration of the exchanger. When inspecting the internal components of the exchanger, the ion exchange resin loaded inside the exchanger needs to be manually emptied, which consumes time and labor costs.
[0004] At present, the water treatment system of the combustion process of the production control center is equipped with a mixed ion resin exchanger, and each exchanger is loaded with 10 tons of ion exchange resin. When the resin is transported, the ion exchange resin inside the exchanger is usually removed to the outside of the exchanger manually through the manhole of the exchanger.
[0005] Although the ion exchange resin can now be transported under pressure by injecting water into the exchanger to increase the pressure, that is, connecting a temporary pipeline to pressurize the ion exchange resin inside the exchanger for maintenance to the spare exchanger; however, the pressure transport requires a spare exchanger to store the exchange resin to be transported, the equipment cost is high, and the transport operation is cumbersome and risky, and it is easy to leak the resin, causing the resin to be lost. On the other hand, too high an operating pressure will cause damage to the resin particles and reduce the resin performance. Utility Model Content
[0006] The purpose of the utility model is to provide a resin transfer device for an ion resin exchanger, which can effectively solve the above-mentioned problems.
[0007] In order to solve the above technical problems, the utility model is achieved through the following technical solutions:
[0008] It includes an ion exchanger and a transfer device arranged on the ion exchanger; the transfer device includes a resin delivery pipe and a delivery control valve; the resin delivery pipe is connected to the ion exchanger, and the delivery control valve is installed on the resin delivery pipe; a flushing water valve is also arranged on the resin delivery pipe, and the flushing water valve is arranged on the resin delivery pipe between the delivery control valve and the ion exchanger.
[0009] Furthermore: a collecting container is also provided at the lower end of the resin delivery pipe.
[0010] Further: the resin delivery pipe is a right-angle pipe, and the flushing water valve is horizontally installed at the corner of the resin delivery pipe.
[0011] Further: the reverse transport device is installed on the inspection hand hole at the bottom of the ion exchanger.
[0012] The beneficial effects are:
[0013] Ion exchange resin is made of polyethylene spheres with a diameter of 0.3-1.0 mm and a density of 1.04-1.3 g / cm3. It has a certain fluidity when mixed with water. Using this characteristic, a resin transfer device for ion resin exchangers is designed. It is installed in the hand hole at the bottom of the resin exchanger and uses the fluidity of wet resin to transfer the resin out of the exchanger.
[0014] 1) According to the structure of the ion resin exchanger, select the position of the resin transfer interface, make and install the ion resin transfer device, which is composed of a resin delivery pipe, a delivery control valve, a delivery flushing valve, etc., and becomes a separate set of detachable and reusable devices.
[0015] 2) The resin transfer device is usually installed on the inspection hand hole at the bottom of the ion resin exchanger (connected with a standard flange). During the resin transfer process, the ion resin exchanger is first filled with water (just cover the resin layer) to keep the resin wet. After the device is connected, the delivery flushing valve can be opened, and water can be injected into the exchanger through the transfer device to increase the fluidity of the resin. Then the delivery control valve is adjusted to a suitable opening, and the resin inside the exchanger can flow to the collection container by gravity. After the resin transfer is completed, the device can be dismantled. The device has a simple structure and can be reused.
[0016] 3) This device can realize the normal pressure transfer of ion exchange resin, and has the advantages of high safety, small resin loss, and small amount of water used for transfer. It can be widely used in the cleaning and transfer of ion exchange resin. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] For ease of explanation, the present invention is described in detail by the following specific implementations and drawings.
[0018] Figure 1 It is a schematic diagram of the structure of the utility model;
[0019] Figure 2 It is an enlarged view of the inverting device of the present utility model.
[0020] Description of reference numerals:
[0021] 1. Ion exchanger; 2. Transfer device; 3. Resin delivery pipe; 4. Delivery control valve; 5. Flushing water valve; 6. Collection container; 7. Inspection hand hole. DETAILED DESCRIPTION
[0022] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but cannot be understood as limiting the present invention.
[0023] See also Figure 1 , Figure 2 This is an embodiment of a resin transfer device for an ion resin exchanger of the utility model.
[0024] It includes an ion exchanger 1 and a transfer device 2 arranged on the ion exchanger 1; the transfer device 2 includes a resin delivery pipe 3 and a delivery control valve 4; the resin delivery pipe 3 is connected to the ion exchanger 1, and the delivery control valve 4 is installed on the resin delivery pipe 3; a flushing water valve 5 is also arranged on the resin delivery pipe 3, and the flushing water valve 5 is arranged on the resin delivery pipe 3 between the delivery control valve 4 and the ion exchanger 1.
[0025] Ion exchange resin is made of polyethylene spheres with a diameter of 0.3-1.0 mm and a density of 1.04-1.3 g / cm3. It has a certain fluidity when mixed with water. Using this characteristic, a resin transfer device for ion resin exchangers is designed. It is installed in the hand hole at the bottom of the resin exchanger and uses the fluidity of wet resin to transfer the resin out of the exchanger.
[0026] According to the structure of the ion resin exchanger, the resin transfer interface position is selected. Except for a very small number of special exchanger models, the general resin transfer interface position is the inspection hand hole 7 of the ion exchanger 1;
[0027] Therefore, it is necessary to install the reverse transport device 2 on the inspection hand hole 7 of the ion exchanger 1; the ion resin reverse transport device 2 of the device is composed of a resin delivery pipe 3, a delivery control valve 4, a delivery flushing valve, etc.;
[0028] The resin transfer device 2 is installed behind the inspection hand hole 7 at the bottom of the ion resin exchanger (connected with a standard flange) to transfer the resin; first, fill the ion resin exchanger with water (just cover the resin layer) to keep the resin wet. After the device is connected, the delivery flushing water valve 5 can be opened, and water can be injected into the exchanger through the transfer device 2 to increase the fluidity of the resin, and then the delivery control valve 4 is adjusted to a suitable opening, and the resin inside the exchanger can flow to the collection container 6 by gravity, and the resin can be transferred; when the resin transfer is completed, the entire transfer device can be disassembled from the inspection hand hole 7. The device has a simple structure and can be reused.
[0029] The device can realize the normal pressure reverse transportation of ion exchange resin, has the advantages of high safety, small resin loss, and small amount of water used for reverse transportation, and can be widely used in the cleaning and reverse transportation of ion exchange resin.
[0030] A collecting container 6 is also provided at the lower end of the resin delivery pipe 3 .
[0031] The collecting container 6 of the device is used to collect the resin that is transported out.
[0032] The resin delivery pipe 3 is a right-angle pipe, and the flushing water valve 5 is horizontally installed at the corner of the resin delivery pipe 3 .
[0033] The shape of the resin delivery pipe 3 of the device is set in this way mainly to facilitate the resin to be transported from the vertical outer wall of the ion exchanger to the collection container 6 below; it is also to facilitate the flushing water to be flushed into the resin delivery pipe 3 horizontally.
[0034] The above description is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any changes or modifications made by any technician in the field of the present invention are included in the patent scope of the present invention.
Claims
1. An ion resin exchanger resin transfer device, characterized in that: The invention comprises an ion exchanger (1) and a reverse transport device (2) arranged on the ion exchanger (1); the reverse transport device (2) comprises a resin delivery pipe (3) and a delivery control valve (4); the resin delivery pipe (3) is connected to the ion exchanger (1), and the delivery control valve (4) is installed on the resin delivery pipe (3); a flushing water valve (5) is also arranged on the resin delivery pipe (3), and the flushing water valve (5) is arranged on the resin delivery pipe (3) between the delivery control valve (4) and the ion exchanger (1).
2. The resin transfer device for an ion resin exchanger according to claim 1, characterized in that: A collecting container (6) is also provided at the lower end of the resin delivery pipe (3).
3. The resin transfer device for an ion resin exchanger according to claim 2, characterized in that: The resin delivery pipe (3) is a right-angle pipe, and the flushing water valve (5) is horizontally installed at the corner of the resin delivery pipe (3).
4. The resin transfer device for an ion resin exchanger according to claim 3, characterized in that: The reverse transport device (2) is installed on the inspection hand hole (7) at the bottom of the ion exchanger (1).