Copper rod pultrusion machine

By designing U-shaped workbench and servo motor-driven adjustment rollers, the diameter of the copper rod is adjusted, solving the problem that cannot meet the needs of personalized customization in the prior art, and improving the practicality and market competitiveness of the equipment.

CN222790180UActive Publication Date: 2025-04-25YINGTAN DAYU TECH CO LTD
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Patent Information

Application Number
CN202421648786.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-04-25
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

The existing copper rod extruder cannot adjust the diameter of the copper rod and cannot meet the customer's personalized customization needs, resulting in the customer choosing other suppliers or equipment, losing market share and reducing the practicality of the equipment.

Method used

A copper rod extruder is designed, which adopts a U-shaped workbench and a servo motor-driven adjustment roller. Through the coordination of the moving groove and the U-shaped moving block, the diameter of the copper rod is adjusted, and the replacement mechanism is convenient for replacing the copper rod on the winding roller.

Benefits of technology

It realizes flexible adjustment of the diameter of copper rods, meets customers' personalized needs, and improves the practicality and market competitiveness of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pultrusion machines, and discloses a copper rod pultrusion machine which comprises a U-shaped workbench, a moving groove is formed in the front side of the U-shaped workbench, a U-shaped moving block is connected to the inner side of the moving groove in a sliding mode, and a third servo motor is fixedly connected to the rear side of the U-shaped moving block. The output end of the third servo motor is fixedly connected with an adjusting roller, the rear side of the adjusting roller is slidably connected with the rear side of the interior of the U-shaped workbench, threaded holes are formed in the top of the right side of the U-shaped workbench, and the left end of the front side of the U-shaped workbench is fixedly connected with a graduated scale. The copper rod is placed on the outer wall of the bottom roller, the U-shaped moving block moves downwards along the inner side of the moving groove through the T-shaped column, the adjusting roller is pressed on the copper rod, the second bolt is connected to the inner side of the corresponding threaded hole in a threaded mode to be fixed, the requirement that follow-up operators directly use the copper rod is met, and certain convenience is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pultrusion machines, in particular to a copper rod pultrusion machine. Background Art

[0002] Copper rod extruder is a key equipment for manufacturing copper rods, usually used in the processing industry of copper and copper alloys. It mainly processes copper billets or copper rods into the required copper rods through extrusion and stretching processes. The heated copper billet enters the feed port of the extruder and is extruded into a copper billet with a smaller cross-section through the action of the extrusion die. During the extrusion process, the copper material will undergo plastic deformation, so that its shape and size are initially adjusted.

[0003] Copper rod extruder is a device used to process copper rods. In copper rod production and processing plants, the extruder is used to transform copper ingots or copper rods into copper rods of various specifications and shapes by continuous extrusion and drawing. These copper rods can be used in electrical wires, cables, electronic devices and electrical industry.

[0004] The existing copper rod extruder is composed of a traction wheel, a traction machine, a box and a brake. However, the current extruder cannot adjust the diameter of the copper rod during use, and cannot meet the customer's personalized customization needs, causing customers to choose other suppliers or equipment, thereby losing market share and reducing the practicality of the equipment. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a copper rod extruder, which aims to improve the existing technology. However, the current extruder cannot adjust the diameter of the copper rod during use, and cannot meet the customer's personalized customization needs, causing customers to choose other suppliers or equipment, thereby losing market share and reducing the practicality of the equipment.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a copper rod extrusion machine comprises a U-shaped workbench, a moving groove is provided on the front side of the U-shaped workbench, a U-shaped moving block is slidably connected to the inner side of the moving groove, a servo motor three is fixedly connected to the rear side of the U-shaped moving block, an adjusting roller is fixedly connected to the output end of the servo motor three, the rear side of the adjusting roller is slidably connected to the inner rear side of the U-shaped workbench, a threaded hole is provided on the right top of the U-shaped workbench, a scale is fixedly connected to the left end of the front side of the U-shaped workbench, a pointer is fixedly connected to the left bottom side of the U-shaped moving block, a bolt two is threadedly connected to the right side of the U-shaped moving block, a U-shaped plate is fixedly connected to the front bottom side of the U-shaped workbench, a servo motor two is fixedly connected to the rear side of the U-shaped plate, the output end of the servo motor two passes through the front side of the U-shaped workbench and is fixedly connected to the bottom roller, and a replacement mechanism is provided on the left side of the interior of the U-shaped workbench, and the replacement mechanism is used to facilitate the replacement of the copper rod wound on the outer wall of the winding roller, so as to facilitate the subsequent normal operation of the equipment.

[0007] As a further description of the above technical solution:

[0008] The replacement mechanism includes an elongated slot, a winding roller is slidably connected to the inner bottom of the elongated slot, a clamping hole is opened on the top of the winding roller, and a bolt is threadedly connected to the left and right sides of the top of the outer wall of the clamping hole, the inner side of the elongated slot is opened on the inner left side of the U-shaped workbench, a support plate is fixedly connected to the front side of the inner wall of the U-shaped workbench, an L-shaped plate is fixedly connected to the top rear side of the support plate, a servo motor is fixedly connected to the bottom of the L-shaped plate, the output end of the servo motor passes through the bottom of the support plate and is fixedly connected to a rotating shaft, and a buckle is fixedly connected to the bottom of the rotating shaft, and the outer wall of the buckle is engaged with the inner side of the clamping hole.

[0009] As a further description of the above technical solution:

[0010] The top of the rear side of the U-shaped workbench is fixedly connected with a fluorescent plate, and the right end of the bottom of the rear side of the U-shaped workbench is fixedly connected with a storage battery.

[0011] As a further description of the above technical solution:

[0012] The bottom of the U-shaped workbench is fixedly connected with a bottom plate, and the bottom of the bottom plate is fixedly connected with an anti-skid plate.

[0013] As a further description of the above technical solution:

[0014] A T-shaped column is fixedly connected to the front side of the U-shaped moving block, and a light strip is fixedly connected to the front and rear ends of the right side of the interior of the U-shaped workbench.

[0015] As a further description of the above technical solution:

[0016] The right end of the inner bottom of the U-shaped workbench is fixedly connected with a lighting lamp, and the two lighting lamps are symmetrically designed.

[0017] As a further description of the above technical solution:

[0018] The rear side of the bottom roller is rotatably connected to the inner rear bottom of the U-shaped workbench, and the outer wall of the second bolt is threadedly connected to the inner side of the threaded hole.

[0019] As a further description of the above technical solution:

[0020] A controller is fixedly connected to the left end of the rear side of the U-shaped workbench, and the controller is electrically connected to the servo motor 2, the servo motor 3, the lighting lamp, the battery and the servo motor 1 respectively.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, by placing the copper rod on the outer wall of the bottom roller, the U-shaped moving block is moved downward along the inner side of the moving groove through the T-shaped column, so that the adjusting roller is pressed on the copper rod, and the second bolt is threadedly connected to the inner side of the corresponding threaded hole through the cooperation of the pointer and the scale to fix it, so that the subsequent operators can directly use the copper rod, thereby improving convenience to a certain extent.

[0023] 2. In the utility model, the winding roller is slid along the bottom of the elongated groove, the buckle is engaged with the inner part of the buckle hole, and then the bolt is twisted to limit the buckle. The servo motor is turned on through the L-shaped plate connected to the support plate to drive the rotating shaft to rotate. Therefore, the copper rods wrapped around the outer wall of the winding roller can be effectively replaced, which facilitates the subsequent normal operation of the equipment and improves the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a front perspective view of a U-shaped workbench of a copper rod extrusion machine proposed by the utility model;

[0025] Figure 2 This is a disassembled diagram of the U-shaped workbench structure of a copper rod extrusion machine proposed by the utility model;

[0026] Figure 3 This is a rear view structural diagram of a U-shaped workbench of a copper rod extrusion machine proposed by the utility model;

[0027] Figure 4 This is a diagram showing the structure of a winding roller of a copper rod extruder proposed in the utility model.

[0028] Legend:

[0029] 1. U-shaped workbench; 2. Replacement mechanism; 201. Support plate; 202. Bolt 1; 203. Long groove; 204. Winding roller; 205. Clamp hole; 206. Buckle; 207. Rotating shaft; 208. Servo motor 1; 209. L-shaped plate; 3. Scale; 4. Servo motor 2; 5. U-shaped plate; 6. T-shaped column; 7. U-shaped moving block; 8. Servo motor 3; 9. Pointer; 10. Illuminating lamp; 11. Adjusting roller; 12. Bottom roller; 13. Bottom plate; 14. Anti-skid plate; 15. Bolt 2; 16. Moving groove; 17. Threaded hole; 18. Light strip; 19. Battery; 20. Fluorescent plate; 21. Controller. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] Please see attached Figure 1 - Attachment Figure 3 The utility model provides an embodiment: a copper rod extrusion machine, comprising a U-shaped workbench 1, a moving groove 16 is provided on the front side of the U-shaped workbench 1, a U-shaped moving block 7 is slidably connected to the inner side of the moving groove 16, a servo motor 3 8 is fixedly connected to the rear side of the U-shaped moving block 7, an adjusting roller 11 is fixedly connected to the output end of the servo motor 3 8, the rear side of the adjusting roller 11 is slidably connected to the inner rear side of the U-shaped workbench 1, a threaded hole 17 is provided on the top right side of the U-shaped workbench 1, a scale 3 is fixedly connected to the left end of the front side of the U-shaped workbench 1, and a U-shaped moving block 7 is fixedly connected to the bottom left side thereof. Pointer 9, the right side of the U-shaped moving block 7 is threadedly connected with a bolt 2 15, the front bottom of the U-shaped workbench 1 is fixedly connected with a U-shaped plate 5, the rear side of the U-shaped plate 5 is fixedly connected with a servo motor 2 4, the output end of the servo motor 2 4 passes through the front side of the U-shaped workbench 1 and is fixedly connected with a bottom roller 12, a replacement mechanism 2 is arranged on the left side inside the U-shaped workbench 1, the replacement mechanism 2 is used to facilitate the replacement of the copper rod wound on the outer wall of the winding roller 204, and facilitate the subsequent normal operation of the equipment, the bottom of the U-shaped workbench 1 is fixedly connected with a bottom plate 13, and the bottom of the bottom plate 13 is fixedly connected with an anti-skid plate 14;

[0032] Specifically, there is a well-designed moving groove 16 through the front side of the U-shaped workbench 1. The existence of this moving groove 16 is to allow the U-shaped moving block 7 to slide smoothly inside it. The rear side of the adjustment roller 11 is slidably connected with the inner rear side of the U-shaped workbench 1, which means that the adjustment roller 11 can not only rotate under the drive of the servo motor three 8, but also these threaded holes 17 are used to install and fix various equipment and accessories, thereby enhancing the functionality and practicality of the workbench. The U-shaped plate 5 is fixed to the front bottom of the U-shaped workbench 1. This U-shaped plate 5 provides a stable installation position for the servo motor two 4.

[0033] Please see attached Figure 4 The replacement mechanism 2 includes an elongated slot 203, a winding roller 204 is slidably connected to the inner bottom of the elongated slot 203, a clamping hole 205 is provided on the top of the winding roller 204, and bolts 202 are threadedly connected to the left and right sides of the top of the outer wall of the clamping hole 205. The inner side of the elongated slot 203 is provided on the inner left side of the U-shaped workbench 1, a support plate 201 is fixedly connected to the front side of the inner wall of the U-shaped workbench 1, an L-shaped plate 209 is fixedly connected to the top and rear side of the support plate 201, a servo motor 208 is fixedly connected to the bottom of the L-shaped plate 209, an output end of the servo motor 208 passes through the bottom of the support plate 201 and is fixedly connected to a rotating shaft 207, a buckle 206 is fixedly connected to the bottom of the rotating shaft 207, and the outer wall of the buckle 206 is engaged with the inner side of the clamping hole 205, a fluorescent plate 20 is fixedly connected to the top of the rear side of the U-shaped workbench 1, and a battery 19 is fixedly connected to the right end of the bottom of the rear side of the U-shaped workbench 1;

[0034] Specifically, the winding roller 204 is a very important component, which is used to neatly wind up the produced materials such as cloth and film. In order to ensure the stability of the winding roller 204, the design of the clamping hole 205 is to cooperate with the buckle 206, so as to achieve the rapid installation and removal of the winding roller 204. Bolts 202 are threadedly connected to the left and right sides of the top of the outer wall of the clamping hole 205. The function of these bolts 202 is to further fix the winding roller 204. The support plate 201 provides stable support for the entire winding mechanism. An L-shaped plate 209 is fixedly connected to the rear side of the top of the support plate 201, and a servo motor 208 is fixedly connected to the bottom of the L-shaped plate 209. Since the buckle 206 is engaged with the clamping hole 205, the winding roller 204 will also be driven to move up and down.

[0035] Please see attached Figure 1 - Attachment Figure 3, the front side of the U-shaped moving block 7 is fixedly connected with a T-shaped column 6, the front and rear ends of the inner right side of the U-shaped workbench 1 are fixedly connected with a light strip 18, the right end of the inner bottom of the U-shaped workbench 1 is fixedly connected with a lighting lamp 10, and the two lighting lamps 10 are symmetrically designed, the rear side of the bottom roller 12 is rotatably connected to the inner rear bottom of the U-shaped workbench 1, the outer wall of the second bolt 15 is threadedly connected to the inner side of the threaded hole 17, and the left end of the rear side of the U-shaped workbench 1 is fixedly connected with a controller 21, and the controller 21 is electrically connected to the servo motor 2 4, the servo motor 3 8, the lighting lamp 10, the battery 19 and the servo motor 1 208 respectively;

[0036] Specifically, in order to improve work efficiency and operation accuracy by providing sufficient light inside the U-shaped workbench 1, the designer fixedly connected light strips 18 at the front and rear ends of the right side of the U-shaped workbench 1. The light strips 18 are usually made of LED lamp beads, which have the advantages of uniform light emission, high brightness, energy saving and environmental protection. They can provide soft and lasting light. The two lighting lamps 10 adopt a symmetrical design to ensure that the light can be evenly distributed throughout the working area. The rear side of the bottom roller 12 is rotatably connected to the bottom of the rear side of the U-shaped workbench 1, which can support the smooth movement of materials on the workbench. This design makes it easier and more convenient for workers to handle materials.

[0037] Working principle: When the copper rod extruder needs to be used, first put the copper rod on the top of the outer wall of the bottom roller 12, then move the U-shaped moving block 7 downward along the inner side of the moving groove 16 through the T-shaped column 6, so that the adjusting roller 11 is pressed on the copper rod, and the copper rod is pressed and adjusted to a suitable thickness through the cooperation between the pointer 9 and the scale 3, and then the bolt 2 15 is threadedly connected to the inner side of the corresponding threaded hole 17 for fixing, and finally the copper rod is rotated by the rotation of the servo motor 3 8, so that the copper rod can be adjusted to the specified ruler thickness to meet the subsequent operations. Personnel can directly use the copper rod, which improves convenience to a certain extent. After that, the winding roller 204 is slid along the bottom of the elongated groove 203, and the buckle 206 is engaged with the inner side of the card hole 205. Then, the bolt 202 is twisted to limit the buckle 206. Finally, the servo motor 208 is turned on through the L-shaped plate 209 connected to the support plate 201, thereby driving the rotating shaft 207 to rotate. Therefore, it is possible to effectively replace the copper rod wrapped around the outer wall of the winding roller 204, which is convenient for the subsequent normal operation of the equipment and improves the practicability of the device.

[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A copper rod extrusion machine, comprising a U-shaped workbench (1), characterized in that: A moving groove (16) is provided on the front side of the U-shaped workbench (1), a U-shaped moving block (7) is slidably connected to the inner side of the moving groove (16), a servo motor (8) is fixedly connected to the rear side of the U-shaped moving block (7), an adjusting roller (11) is fixedly connected to the output end of the servo motor (8), the rear side of the adjusting roller (11) is slidably connected to the inner rear side of the U-shaped workbench (1), a threaded hole (17) is provided on the top right side of the U-shaped workbench (1), a scale (3) is fixedly connected to the left end of the front side of the U-shaped workbench (1), and a left bottom side of the U-shaped moving block (7) is fixedly connected to the rear side of the U-shaped workbench (1). The U-shaped moving block (7) is fixedly connected with a pointer (9), the right side of the U-shaped moving block (7) is threadedly connected with a bolt (15), the front bottom of the U-shaped workbench (1) is fixedly connected with a U-shaped plate (5), the rear side of the U-shaped plate (5) is fixedly connected with a servo motor (4), the output end of the servo motor (4) passes through the front side of the U-shaped workbench (1) and is fixedly connected with a bottom roller (12), and a replacement mechanism (2) is arranged on the left side inside the U-shaped workbench (1), and the replacement mechanism (2) is used to facilitate the replacement of the copper rod wound on the outer wall of the winding roller (204), so as to facilitate the subsequent normal operation of the equipment.

2. A copper rod extruder according to claim 1, characterized in that: The replacement mechanism (2) comprises an elongated slot (203), the inner bottom of the elongated slot (203) is slidably connected to a winding roller (204), the top of the winding roller (204) is provided with a clamping hole (205), the left and right sides of the top of the outer wall of the clamping hole (205) are both threadedly connected with bolts 1 (202), the inner side of the elongated slot (203) is opened on the inner left side of the U-shaped workbench (1), and the front side of the inner wall of the U-shaped workbench (1) is fixedly connected with a support plate ( 201), an L-shaped plate (209) is fixedly connected to the top rear side of the support plate (201), a servo motor (208) is fixedly connected to the bottom of the L-shaped plate (209), an output end of the servo motor (208) passes through the bottom of the support plate (201) and is fixedly connected to a rotating shaft (207), a buckle (206) is fixedly connected to the bottom of the rotating shaft (207), and an outer wall of the buckle (206) is engaged with the inner side of the clamping hole (205).

3. A copper rod extruder according to claim 1, characterized in that: The top of the rear side of the U-shaped workbench (1) is fixedly connected with a fluorescent plate (20), and the right end of the bottom of the rear side of the U-shaped workbench (1) is fixedly connected with a storage battery (19).

4. A copper rod pultruder according to claim 1, characterized in that: The bottom of the U-shaped workbench (1) is fixedly connected to a bottom plate (13), and the bottom of the bottom plate (13) is fixedly connected to an anti-skid plate (14).

5. A copper rod pultruder according to claim 1, characterized in that: The front side of the U-shaped moving block (7) is fixedly connected to a T-shaped column (6), and the front and rear ends of the right side of the interior of the U-shaped workbench (1) are fixedly connected to a light strip (18).

6. A copper rod pultrusion machine according to claim 1, characterized in that: The right end of the inner bottom of the U-shaped workbench (1) is fixedly connected to a lighting lamp (10), and the two lighting lamps (10) are symmetrically designed.

7. A copper rod pultrusion machine according to claim 1, characterized in that: The rear side of the bottom roller (12) is rotatably connected to the inner rear bottom of the U-shaped workbench (1), and the outer wall of the second bolt (15) is threadedly connected to the inner side of the threaded hole (17).

8. A copper rod pultrusion machine according to claim 1, characterized in that: A controller (21) is fixedly connected to the left end of the rear side of the U-shaped workbench (1), and the controller (21) is electrically connected to the servo motor 2 (4), the servo motor 3 (8), the lighting lamp (10), the battery (19) and the servo motor 1 (208) respectively.