Riveting shape correcting device for clutch driven disc

By introducing orthopedic components into the clutch driven disc riveting device, the problem of driven disc deformation caused by the traditional riveting device is solved, and the stability of riveting quality and power transmission is improved.

CN222790531UActive Publication Date: 2025-04-25FAST EATON (XIAN) DRIVETRAIN CO LTD
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Patent Information

Application Number
CN202421190557.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-04-25
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

The traditional clutch driven disc riveting device can easily lead to slight deformation of the driven disc during operation, affecting the overall performance of the clutch, resulting in unstable power transmission and possible failures.

Method used

A clutch driven disc riveting orthopedic device is designed, using the upper preloading plate and the lower preloading plate to match the orthopedic parts, and the driven disc is corrected through the vertically movable orthopedic parts to ensure the riveting quality.

Benefits of technology

It effectively avoids deformation of the driven disc, improves the riveting quality of the clutch, ensures the stability of power transmission, and reduces the risk of failure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of clutches, and relates to a clutch driven disc riveting shape correcting device. Comprising a lower pre-tightening plate, an upper pre-tightening plate is arranged above the lower pre-tightening plate, an upper riveting head is arranged on the upper pre-tightening plate, a lower riveting head is arranged on the lower pre-tightening plate, and the upper riveting head is opposite to the lower riveting head; a plurality of shape correcting components capable of vertically moving are arranged on the periphery of the lower pre-tightening plate. And the upper pre-tightening plate is matched with the lower pre-tightening plate to pre-tighten the first part and the second part. Through the upper riveting head and the lower riveting head which are oppositely arranged, the upper riveting head and the lower riveting head are used for extruding the upsetting rivet so as to rivet the pre-tightened first part and the pre-tightened second part. In the pre-tightening and riveting process of the first part and the second part, the second part deforms downwards, the shape of the second part is corrected by arranging the multiple shape correcting components capable of moving vertically on the periphery of the lower pre-tightening plate, and the riveting quality of the clutch driven disc is guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of clutches and relates to a clutch driven disc riveting orthopedic device. Background Art

[0002] In the complex process of clutch manufacturing, the riveting of the driven disc is particularly critical. This step determines the firmness of the connection between the driven disc and other components and the overall flatness. However, when the traditional riveting device is in operation, the driven disc often deforms slightly. These deformations may not be obvious in the initial stage, but over time and accumulation, they will gradually affect the overall performance of the clutch. A deformed driven disc may cause instability in the clutch when transmitting power, and may even cause failures, thus affecting the safety and reliability of the car. For example, when the driven disc is deformed, its contact surface with other components will become uneven, resulting in friction and vibration when transmitting power. This will not only reduce the transmission efficiency of the clutch, but may also cause instability under high-speed or high-load conditions, and may even cause serious failures such as slipping or breaking. Such failures will not only affect the driving performance of the car, but may also pose a threat to the safety of the driver and passengers.

[0003] In summary, the existing clutch driven disc riveting device will be deformed during riveting, and this deformation will eventually affect the performance of the clutch driven disc. Utility Model Content

[0004] In order to overcome the shortcomings of the above-mentioned prior art, the purpose of the utility model is to provide a clutch driven disc riveting correction device, which can not only take into account the riveting but also meet the correction function, and can ensure the riveting quality of the clutch driven disc.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] The utility model discloses a clutch driven disc riveting correction device, comprising a lower preload plate, an upper preload plate arranged above the lower preload plate, an upper rivet head arranged on the upper preload plate, a lower rivet head arranged on the lower preload plate, and the upper rivet head is opposite to the lower rivet head;

[0007] A plurality of vertically movable orthopedic components are arranged on the periphery of the lower preload plate.

[0008] Furthermore, a positioning pin is provided on the lower preload plate, and the lower preload plate is arranged on the lower mold frame.

[0009] Furthermore, a lower pad and a plurality of first return springs are arranged between the lower preload plate and the lower mold frame.

[0010] Furthermore, the lower pad is fixedly connected to the lower mold frame through a lower pin, the pin head of the lower pin protrudes from the upper surface of the lower pad, and the lower preload plate is provided with a groove for accommodating the pin head of the lower pin.

[0011] Furthermore, the lower pin is located at the axis of the lower mold frame and the lower pad, and the first return spring is symmetrically arranged about the lower pin.

[0012] Furthermore, the upper preload plate is connected to the upper mold frame via a plurality of second return springs, and an upper pad is arranged between the upper preload plate and the upper mold frame.

[0013] Furthermore, the upper pad is fixedly connected to the upper mold frame through an upper pin, the pin head of the upper pin protrudes from the lower surface of the upper pad, and the upper preload plate is provided with a through hole for passing the pin head of the upper pin.

[0014] Furthermore, an upper rivet head movable hole is provided in the upper pad, and the end of the upper rivet head is located in the upper rivet head movable hole.

[0015] Furthermore, the orthopedic components are evenly distributed on the same circumference, and the center of the circle where the orthopedic components are located is located on the axis of the lower preload plate.

[0016] Furthermore, the orthopedic component includes an adjusting nut, an orthopedic plate is arranged on the top of the adjusting nut, and the adjusting nut is connected to the orthopedic plate through a screw.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] 1. The upper preload plate of the utility model cooperates with the lower preload plate to preload the first part and the second part. The upper rivet head and the lower rivet head are arranged relatively, and the upper rivet head and the lower rivet head are used to extrude the upset rivet and then rivet the preloaded first part and the second part. During the preload and riveting process of the first part and the second part, the second part will deform downward. By arranging a number of vertically movable orthopedic components on the periphery of the lower preload plate, the second part can be orthopedic to ensure the riveting quality of the clutch driven plate.

[0019] 2. The lower preload plate of the utility model is provided with a positioning pin, which is used to position the second part to ensure the riveting quality of the clutch driven plate.

[0020] 3. The upper pin of the utility model is used to fix the upper pad and the upper mold frame on the one hand, and on the other hand, the pin head of the upper pin cooperates with the through hole on the upper preload plate to ensure that the upper preload plate has good coaxiality during the preload process, thereby ensuring the riveting quality.

[0021] 4. The orthopedic component includes an adjusting nut, and an orthopedic plate is arranged on the top of the adjusting nut. The adjusting nut and the orthopedic plate are connected by a screw. The adjusting nut is adjusted in height by the screw, and then the orthopedic component to be determined moves up and down, so that riveting does not necessarily achieve orthopedic correction. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0023] Among them: 1. upper die frame; 2. upper pad; 3. upper rivet head; 4. positioning pin; 5. lower rivet head; 6. orthopedic plate; 7. adjusting nut; 8. lower die frame; 9. upper preload plate; 10. rivet; 11. first part; 12. second part; 13. lower preload plate; 14. lower pad; 15. first return spring; 16. orthopedic component; 17. lower pin; 18. upper pin; 19. second return spring. DETAILED DESCRIPTION

[0024] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.

[0025] It should be noted that the terms "first", "second", etc. in the specification and claims of the utility model and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the utility model described here can be implemented in an order other than those illustrated or described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0026] The utility model is further described in detail below with reference to the accompanying drawings:

[0027] See also Figure 1The utility model discloses a clutch driven disc riveting orthopedic device, including a lower pre-tightening plate 13, an upper pre-tightening plate 9 is arranged above the lower pre-tightening plate 13, and the upper pre-tightening plate 9 cooperates with the lower pre-tightening plate 13 to pre-tighten the first part 11 and the second part 12. An upper rivet head 3 is arranged on the upper pre-tightening plate 9, and a lower rivet head 5 is arranged on the lower pre-tightening plate 13. The upper rivet head 3 is opposite to the lower rivet head 5. The upper rivet head 3 and the lower rivet head 5 are used to extrude the upsetting rivet 10 and then rivet the pre-tightened first part 11 and the second part 12. A plurality of vertically movable orthopedic components 16 are arranged on the periphery of the lower pre-tightening plate 13. During the pre-tightening and riveting process of the first part 11 and the second part 12, the second part 12 will produce a downward deformation. The second part 12 is orthopedic by the vertically movable orthopedic components 16 to ensure the riveting quality of the clutch driven disc. The utility model not only takes into account riveting but also satisfies the orthopedic function, and can ensure the riveting quality of the clutch driven disc.

[0028] See also Figure 1 In another feasible embodiment of the utility model, the following is adaptively modified according to the situation. It includes a lower pre-tightening plate 13, an upper pre-tightening plate 9 is arranged above the lower pre-tightening plate 13, an upper rivet head 3 is arranged on the upper pre-tightening plate 9, and a lower rivet head 5 is arranged on the lower pre-tightening plate 13, and the upper rivet head 3 is opposite to the lower rivet head 5;

[0029] A plurality of vertically movable orthopedic components 16 are arranged on the periphery of the lower preload plate 13 .

[0030] When used specifically:

[0031] The first part 11 and the second part 12 are both placed on the lower preload plate 13, and the rivet 10 is passed through the first part 11 and the second part 12 at the same time, so that the rivet 10 corresponds to the position of the upper rivet head 3 and the lower rivet head 5;

[0032] The upper pre-tightening plate 9 is pressed downward, and the upper pre-tightening plate 9 cooperates with the lower pre-tightening plate 13 to pre-tighten the first part 11 and the second part 12, and the upper rivet head 3 and the lower rivet head 5 extrude the upset rivet 10 to rivet the pre-tightened first part 11 and the second part 12;

[0033] After the riveting is completed, the second part 12 is shaped by vertically adjusting the shaping component 16 to ensure the riveting quality of the clutch driven plate.

[0034] Embodiment 1:

[0035] See also Figure 1 This embodiment discloses a clutch driven disc riveting correction device, including a lower preload plate 13, an upper preload plate 9 is arranged above the lower preload plate 13, an upper rivet head 3 is provided on the upper preload plate 9, and a lower rivet head 5 is provided on the lower preload plate 13, and the upper rivet head 3 is opposite to the lower rivet head 5;

[0036] A plurality of vertically movable orthopedic components 16 are arranged on the periphery of the lower preload plate 13 .

[0037] Preferably, a positioning pin 4 is provided on the lower preload plate 13 , and the positioning pin 4 is used to position the second part 12 to ensure the riveting quality of the clutch driven plate. The lower preload plate 13 is arranged on the lower die frame 8 .

[0038] Preferably, a lower pad 14 and a plurality of first return springs 15 are arranged between the lower preload plate 13 and the lower mold frame 8 , and the first return springs 15 are used for returning the lower preload plate 13 .

[0039] Preferably, the lower pad 14 is fixedly connected to the lower mold frame 8 via a lower pin 17 , the pin head of the lower pin 17 protrudes from the upper surface of the lower pad 14 , and a groove for accommodating the pin head of the lower pin 17 is provided on the lower preload plate 13 .

[0040] Preferably, the lower pin 17 is located at the axis of the lower mold frame 8 and the lower pad 14, and the first return spring 15 is symmetrically arranged about the lower pin 17, which is beneficial to the balance of force during the pre-tightening process of the lifting device and ensures the riveting quality.

[0041] Embodiment 2:

[0042] See also Figure 1 This embodiment discloses a clutch driven disc riveting correction device, including a lower preload plate 13, an upper preload plate 9 is arranged above the lower preload plate 13, an upper rivet head 3 is provided on the upper preload plate 9, and a lower rivet head 5 is provided on the lower preload plate 13, and the upper rivet head 3 is opposite to the lower rivet head 5;

[0043] A plurality of vertically movable orthopedic components 16 are arranged on the periphery of the lower preload plate 13 .

[0044] Preferably, the upper preload plate 9 is connected to the upper mold frame 1 via a plurality of second return springs 19 , and an upper pad 2 is arranged between the upper preload plate 9 and the upper mold frame 1 .

[0045] Preferably, the upper pad 2 is fixedly connected to the upper mold frame 1 through an upper pin 18, the pin head of the upper pin 18 protrudes from the lower surface of the upper pad 2, and a through hole for the pin head of the upper pin 18 is provided on the upper preload plate 9. On the one hand, the upper pin 18 is used to fix the upper pad 2 and the upper mold frame 1, and on the other hand, the pin head of the upper pin 18 cooperates with the through hole on the upper preload plate 9, which can ensure that the upper preload plate 9 has good coaxiality during the preload process and ensure the riveting quality.

[0046] Preferably, an upper rivet head movable hole is provided in the upper pad 2, and the end of the upper rivet head 3 is located in the upper rivet head movable hole. During the pre-tightening process, the upper pre-tightening plate 9 will move upward a small distance, and the upper rivet head 3 is inserted into the movable hole, which is beneficial to ensure that the upper pre-tightening plate 9 has good coaxiality during the movement, which is beneficial to improving the riveting quality.

[0047] Embodiment three:

[0048] See also Figure 1 This embodiment discloses a clutch driven disc riveting correction device, including a lower preload plate 13, an upper preload plate 9 is arranged above the lower preload plate 13, an upper rivet head 3 is provided on the upper preload plate 9, and a lower rivet head 5 is provided on the lower preload plate 13, and the upper rivet head 3 is opposite to the lower rivet head 5;

[0049] A plurality of vertically movable orthopedic components 16 are arranged on the periphery of the lower preload plate 13 .

[0050] Preferably, the orthopedic components 16 are evenly distributed on the same circumference, and the center of the circle where the orthopedic components 16 are located is located on the axis of the lower preload plate 13 .

[0051] Preferably, the orthopedic component 16 includes an adjusting nut 7, a orthopedic plate 6 is arranged on the top of the adjusting nut 7, and the adjusting nut 7 is connected to the orthopedic plate 6 by a screw. The adjusting nut 7 is adjusted in height by the screw, and then the orthopedic component 16 to be determined moves up and down, so that riveting does not necessarily correct the shape.

[0052] Embodiment 4:

[0053] See also Figure 1 The present embodiment discloses a clutch driven disc riveting correction device, including an upper die frame 1, an upper pad 2, an upper rivet head 3, a positioning pin 4, a lower rivet head 5, a correction plate 6, an adjustment nut 7, a lower die frame 8, an upper preload plate 9, a rivet 10 and a lower preload plate 13.

[0054] The clutch driven disc riveting orthopedic device can satisfy both riveting and orthopedic functions, and mainly comprises a riveting function module and an orthopedic function module.

[0055] The clutch riveting function module mainly includes an upper die frame 1, a lower die frame 8, an upper rivet head 3, a positioning pin 4, a lower rivet head 5, an upper preload plate 9 and a lower preload plate 13. The upper preload plate 9 and the lower preload plate 13 are both installed on the upper and lower die frames by bolts, the upper rivet head 3 is assembled on the upper preload plate 9, the lower rivet head 5 is assembled on the lower preload plate 13, and the positioning pin 4 is assembled on the lower preload plate 13. The positioning pin 4 is used to position the riveted parts. During riveting, as the upper die frame 1 moves downward, the upper preload plate 9 and the lower preload plate 13 first preload and press the first part 11 and the second part 12, and then the upper rivet head 3 and the lower rivet head 5 are in contact with the rivet 10 and squeezed up and down to complete the riveting.

[0056] Among them, the upper pad 2 and the lower pad 14 are respectively connected to the upper mold frame 1 and the lower mold frame 8 by bolts, and the upper pad 2 and the lower pad 14 are respectively provided with preload spring holes for installing the return spring to ensure the preload function of the upper and lower preload plates.

[0057] The clutch riveting orthopedic module mainly comprises an orthopedic plate 6 and an adjusting nut 7. That is, an orthopedic plate 6 is arranged on the outer ring of the lower preload plate 13, and the position of the orthopedic plate 6 is adjusted by adjusting the nut 7 to achieve the orthopedic function.

[0058] Before riveting, the first part 11 and the second part 12 to be riveted are pre-tightened in sequence and the rivet 10 is placed on the lower pre-tightening plate 13 and positioned by the positioning pin 4;

[0059] During riveting, the upper die frame 1 moves downward, the upper preload plate 9 is pressed against the riveted part and preloaded, the upper rivet head 3 is pressed against the end of the rivet 10 and continues to move downward, the lower preload plate 13 and the spring are preloaded again, the upper and lower ends of the rivet 10 are squeezed and upset, and the rivet completes the preloaded riveting of the first part 11 and the second part 12. During the riveting process, the preloaded outer ring of the second part 12 will deform downward, and the preloaded correction of the second part 12 is completed by adjusting the nut 7 to raise or lower the correction plate 6, thereby ensuring the riveting while ensuring the flatness of the riveted part.

[0060] The above content is only for explaining the technical idea of ​​the utility model and cannot be used to limit the protection scope of the utility model. Any changes made on the basis of the technical solution in accordance with the technical idea proposed by the utility model shall fall within the protection scope of the claims of the utility model.

Claims

1. A clutch driven disc riveting correction device, characterized in that: It comprises a lower pre-tightening plate (13), an upper pre-tightening plate (9) is arranged above the lower pre-tightening plate (13), an upper rivet head (3) is arranged on the upper pre-tightening plate (9), and a lower rivet head (5) is arranged on the lower pre-tightening plate (13), and the upper rivet head (3) is opposite to the lower rivet head (5); A plurality of vertically movable orthopedic components (16) are arranged on the periphery of the lower preload plate (13).

2. A clutch driven disc riveting correction device according to claim 1, characterized in that: The lower pre-tightening plate (13) is provided with a positioning pin (4), and the lower pre-tightening plate (13) is arranged on the lower mold frame (8).

3. A clutch driven disc riveting correction device according to claim 2, characterized in that: A lower pad (14) and a plurality of first return springs (15) are arranged between the lower preload plate (13) and the lower die frame (8).

4. A clutch driven disc riveting correction device according to claim 3, characterized in that: The lower pad (14) is fixedly connected to the lower mold frame (8) via a lower pin (17); the pin head of the lower pin (17) protrudes from the upper surface of the lower pad (14); and a groove for accommodating the pin head of the lower pin (17) is provided on the lower preload plate (13).

5. A clutch driven disc riveting correction device according to claim 4, characterized in that: The lower pin (17) is located at the axis of the lower mold frame (8) and the lower pad (14), and the first return spring (15) is symmetrically arranged about the lower pin (17).

6. The clutch driven disc riveting correction device according to claim 1, characterized in that: The upper preload plate (9) is connected to the upper mold frame (1) via a plurality of second return springs (19), and an upper pad (2) is arranged between the upper preload plate (9) and the upper mold frame (1).

7. A clutch driven disc riveting correction device according to claim 6, characterized in that: The upper pad (2) is fixedly connected to the upper mold frame (1) via an upper pin (18); the pin head of the upper pin (18) protrudes from the lower surface of the upper pad (2); and a through hole for passing the pin head of the upper pin (18) is provided on the upper preload plate (9).

8. The clutch driven disc riveting correction device according to claim 7, characterized in that: An upper rivet head movable hole is provided in the upper pad (2), and the end of the upper rivet head (3) is located in the upper rivet head movable hole.

9. The clutch driven disc riveting correction device according to claim 1, characterized in that: The orthopedic components (16) are evenly distributed on the same circumference, and the center of the circle where the orthopedic components (16) are located is located on the axis of the lower preload plate (13).

10. A clutch driven disc riveting correction device according to claim 9, characterized in that: The orthopedic component (16) comprises an adjusting nut (7), a orthopedic plate (6) is arranged on the top of the adjusting nut (7), and the adjusting nut (7) and the orthopedic plate (6) are connected via a screw.