Riveting positioning tool for wind power casting machining
By designing a riveting fixed position workpiece for wind power casting processing, the problem of manual alignment of parts in the prior art requires the riveting fixing method, automatic alignment and rotation of the workpiece is realized, and operating efficiency and safety are improved.
Patent Information
- Application Number
- CN202421728990.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-22
AI Technical Summary
The existing riveting fixing method requires operators to manually align parts, resulting in waste of time and safety hazards.
A riveting fixed position workpiece for wind turbine casting processing is designed, including a processing table, a riveting mechanism and a rotating mechanism. The riveting mechanism consists of a material tank, a material separation plate, a guide ring and a connecting frame. The rotating mechanism realizes the alignment and rotation of the workpiece through the first motor and the rotating plate.
The tooling can automatically align and rotate the workpiece, reduce manual operation time, improve safety, and achieve efficient completion of riveting through automated means.
Smart Images

Figure CN222790536U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of riveting, in particular to a riveting positioning tool used for wind power casting processing. Background Art
[0002] Riveting refers to the connection and fixation between metals, such as expansion bolt riveting and rivet riveting. Riveting is a mechanical connection technology, which is the process of fixing two or more parts together by rivets. The basic principle of riveting is to insert the rivet into the pre-punched workpiece, and then form an expanded head at the other end to form a mechanical connection, fix the parts and ensure their position remains unchanged. The wind power structure is fixed by riveting after casting.
[0003] The existing riveting fixing methods all require the operator to manually align the two groups of parts and then rivet the two groups of parts together. However, since the operator needs to manually align the parts before riveting, a lot of time is wasted, and the operator needs to manually move the parts when riveting, resulting in safety hazards during riveting. Utility Model Content
[0004] The purpose of the utility model is to provide a riveting positioning tool for wind power casting processing to solve the problems raised in the above background technology.
[0005] The utility model is achieved in this way:
[0006] The utility model provides a riveting and positioning tool for wind power casting processing, comprising a processing table, a top frame is fixedly installed on the top of the processing table, and a rivet head is installed on the bottom of the top frame, a placing table is installed on the top of the processing table, and a rotating mechanism is provided on the top of the processing table;
[0007] A riveting mechanism, the riveting mechanism comprising:
[0008] A material tank, which is installed at the bottom of the top frame;
[0009] A material distribution plate, which is movably mounted at the bottom of the material tank, and a material discharge hole is opened at the top of the material distribution plate;
[0010] A guide ring, the guide ring is installed at the bottom of the material distribution plate;
[0011] The connecting frame is arranged in a U shape, the top of the left side of the connecting frame is fixedly connected to the surface of the material tank, and the bottom of the left side of the connecting frame is fixedly connected to the surface of the guide ring.
[0012] In a preferred embodiment, the rotating mechanism includes a mounting groove, which is opened on the top of the processing table, and a first motor is fixedly installed at the bottom of the inner wall of the mounting groove, a rotating disk is installed at the output end of the first motor, and a mounting sleeve is fixedly installed on the top of the rotating disk surface.
[0013] In a preferred solution, a fixing block is fixedly installed on the right side of the first motor, a spring is fixedly installed on the right side of the fixing block, and the right end of the spring is fixedly connected to the inner wall of the mounting groove.
[0014] In a preferred solution, a mounting pin is installed on the right side of the processing table, the mounting pin penetrates into the interior of the mounting groove, the left side of the mounting pin is connected to the right side of the fixing block, and the spring sleeve is arranged on the surface of the mounting pin.
[0015] In a preferred solution, a sliding groove is provided on the left side of the top frame, a sliding block is slidably mounted on the inner wall of the sliding groove, and the top of the material tank is fixedly connected to the bottom of the sliding block.
[0016] In a preferred solution, a mounting frame is fixedly mounted on the bottom of the sliding block, a second motor is fixedly mounted on the bottom of the mounting frame, and an output end of the second motor is fixedly connected to the top of the material distribution tray.
[0017] In a preferred solution, a support ring is fixedly installed on the top of the processing table, and the support ring is located at the bottom of the rotating disk.
[0018] In a preferred solution, a support platform is fixedly installed on the top of the processing table, and the top of the support platform is a magnetic attraction part.
[0019] Compared with the prior art, the utility model has the following beneficial effects: the riveting positioning tool for wind power casting processing:
[0020] 1. By providing a rotating mechanism and a fixing riveting mechanism, the user can start the rotating mechanism to drive the workpiece on the placement table to rotate, thereby rotating the two groups of workpieces placed on the top layer of the placement table, so that the rivets in the fixing riveting mechanism can be dropped into the holes of the workpieces after the two groups of workpieces are aligned, so that the user can use the riveting head to connect the two groups of workpieces through rivets.
[0021] 2. By providing a fixed block, a spring and a mounting pin, the spring can be installed after the fixed block is installed, so that the spring can squeeze the fixed block, so that the spring can drive the first motor to move through the fixed block, and the first motor can drive the upper workpiece to rotate through the rotating disk, and the user can pull the mounting pin and then drive the first motor to move through the fixed block. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0023] Figure 2 This is a schematic diagram of the three-dimensional upward structure of the utility model;
[0024] Figure 3 This is a schematic diagram of the partial three-dimensional structure of the processing table of the utility model;
[0025] Figure 4 It is a schematic diagram of the three-dimensional structure of the material distribution tray of the utility model.
[0026] In the figure: 1. Processing table; 2. Top frame; 3. Riveting head; 4. Placement table; 5. Rotating mechanism; 51. Mounting slot; 52. First motor; 53. Rotating disk; 54. Mounting sleeve; 6. Fixed riveting mechanism; 61. Material tank; 62. Material distribution disk; 63. Guide ring; 64. Connecting frame; 7. Fixed block; 8. Spring; 9. Mounting pin; 10. Sliding slot; 11. Sliding block; 12. Mounting frame; 13. Second motor; 14. Support ring; 15. Support table. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Reference Figure 1-Figure 4 The utility model provides a technical solution: a riveting positioning tool for wind power casting processing, comprising a processing table 1 and a riveting mechanism 6, a top frame 2 is fixedly installed on the top of the processing table 1, and a rivet head 3 is installed at the bottom of the top frame 2, a placement table 4 is installed on the top of the processing table 1, and a rotating mechanism 5 is provided on the top of the processing table 1, which can facilitate the user to start the rotating mechanism 5, so that the rotating mechanism 5 drives the workpiece on the placement table 4 to rotate, and then the two groups of workpieces placed on the upper layer of the top of the placement table 4 are rotated, so that the rivets in the riveting mechanism 6 are dropped into the holes of the workpieces after the two groups of workpieces are aligned, so that the user can use the rivet head 3 to connect the two groups of workpieces through rivets.
[0029] Reference Figure 1-Figure 4In a preferred embodiment, a riveting mechanism 6 is provided, the riveting mechanism 6 includes a material tank 61, a material distribution plate 62, a guide ring 63 and a connecting frame 64, the material tank 61 is installed at the bottom of the top frame 2, the material distribution plate 62 is movably installed at the bottom of the material tank 61, and a material discharge hole is opened at the top of the material distribution plate 62, the guide ring 63 is installed at the bottom of the material distribution plate 62, and the connecting frame 64 is U-shaped, the top of the left side of the connecting frame 64 is fixedly connected to the surface of the material tank 61, and the bottom of the left side of the connecting frame 64 is fixedly connected to the surface of the guide ring 63, so that the connecting frame 64 can be installed after the material tank 61 is installed, and the connecting frame 64 can install the guide ring 63, so that the rivets in the material tank 61 can fall into the holes on the surface of the workpiece through the material distribution plate 62 and the guide ring 63, so that the rivets can pass through the holes to limit the workpiece, so as to facilitate the use of the rivet head 3 to connect the workpiece through the rivets after the rivets are placed.
[0030] At the same time, the rotating mechanism 5 includes a mounting groove 51, which is opened on the top of the processing table 1. A first motor 52 is fixedly installed at the bottom of the inner wall of the mounting groove 51, a rotating disk 53 is installed at the output end of the first motor 52, and a mounting sleeve 54 is fixedly installed on the top of the surface of the rotating disk 53, so that the first motor 52 can be installed after the mounting groove 51 is opened, and the first motor 52 can install the rotating disk 53, so that the user can start the first motor 52 and drive the rotating disk 53 to rotate, so that the rotating disk 53 drives the upper workpiece to rotate through the mounting sleeve 54, so as to facilitate the placement of rivets after adjusting the position of the workpiece.
[0031] Reference Figure 1-Figure 3 In a preferred embodiment, a fixing block 7 is fixedly installed on the right side of the first motor 52, a spring 8 is fixedly installed on the right side of the fixing block 7, and the right end of the spring 8 is fixedly connected to the inner wall of the mounting groove 51, and a mounting pin 9 is installed on the right side of the processing table 1, the mounting pin 9 penetrates into the interior of the mounting groove 51, and the left side of the mounting pin 9 is connected to the right side of the fixing block 7, and the spring 8 is sleeved on the surface of the mounting pin 9, so that the spring 8 can squeeze the fixing block 7 after installation, so that the fixing block 7 drives the first motor 52 to be installed, and the first motor 52 can drive the rotating disk 53 to move, so that the rotating disk 53 can fit with the surface of the workpiece through the mounting sleeve 54, so that the rotating disk 53 drives the upper workpiece to move through the mounting sleeve 54 when it rotates.
[0032] Reference Figure 1-Figure 2In a preferred embodiment, a sliding groove 10 is opened on the left side of the top frame 2, and a sliding block 11 is slidably installed on the inner wall of the sliding groove 10, and the top of the material tank 61 is fixedly connected to the bottom of the sliding block 11, and a mounting frame 12 is fixedly installed on the bottom of the sliding block 11, and a second motor 13 is fixedly installed on the bottom of the mounting frame 12, and the output end of the second motor 13 is fixedly connected to the top of the material distribution plate 62, so that the sliding block 11 can be installed after the sliding groove 10 is opened, so that the user can install the mounting frame 12 after installing the sliding block 11, so that the mounting frame 12 can install the second motor 13, so that the second motor 13 can drive the material distribution plate 62 to rotate after starting, so as to stop the rivet from being discharged.
[0033] At the same time, a support ring 14 is fixedly installed on the top of the processing table 1, and the support ring 14 is located at the bottom of the rotating disk 53. A support platform 15 is fixedly installed on the top of the processing table 1, and the top of the support platform 15 is a magnetic suction part, which can support the workpiece after the support ring 14 and the support platform 15 are installed, so that the rivets connecting the workpieces can fall into the gap between the support ring 14 and the support platform 15, so as to facilitate the connection of the two groups of workpieces, and the magnetic suction part on the top of the support platform 15 can adsorb the workpiece of the lower layer, and can limit the workpiece of the lower layer.
[0034] Specifically, the working process or working principle of the riveting positioning tool for wind power casting processing is as follows: when in use, the user pulls the installation pin 9 so that the installation pin 9 drives the fixing block 7 to move, and then the user places the two groups of workpieces on the support table 15 in turn, so that the magnetic suction part on the top of the support table 15 adsorbs the workpieces in the lower layer, and then the user releases the installation pin 9 so that the spring 8 squeezes the fixing block 7 so that the fixing block 7 drives the installation pin 9 and the first motor 52 to reset, and then the user starts the first motor 52 so that the first motor 52 drives the rotating disk 53 to rotate, and before starting the first motor 52, starts the second motor 13. , so that the second motor 13 drives the dividing plate 62 to rotate, so that the rivets in the material tank 61 can be guided by the feeding holes and the guide ring 63 on the top of the dividing plate 62, so as to facilitate the rivets to pass through the holes on the upper workpiece and be inserted into the upper workpiece. After the first motor 52 is started, the first motor 52 can drive the installation sleeve 54 to rotate through the rotating disk 53, so that the installation sleeve 54 can drive the upper workpiece to rotate, so that the holes in the upper workpiece are aligned with the holes in the lower workpiece, and the rivets can pass through the two groups of workpieces. After the rivets are installed, the rivets passing through the workpieces are processed by using the rivet head 3, so as to facilitate the connection of the two groups of workpieces.
[0035] It should be noted that the first motor 52 and the second motor 13 are devices or equipment existing in the prior art, or are devices or equipment that can be realized in the prior art. Their power supply, specific composition and principles are clear to those skilled in the art, so they are not described in detail.
Claims
1. A riveting and positioning tool for wind power casting processing, comprising a processing table (1), characterized in that: A top frame (2) is fixedly mounted on the top of the processing table (1), and a rivet head (3) is mounted on the bottom of the top frame (2); a placement table (4) is mounted on the top of the processing table (1); and a rotating mechanism (5) is provided on the top of the processing table (1); A riveting mechanism (6), the riveting mechanism (6) comprising: A material tank (61), wherein the material tank (61) is installed at the bottom of the top frame (2); A material distribution plate (62), wherein the material distribution plate (62) is movably mounted at the bottom of the material tank (61), and a material discharge hole is provided at the top of the material distribution plate (62); A guide ring (63), wherein the guide ring (63) is installed at the bottom of the material distribution plate (62); A connecting frame (64), wherein the connecting frame (64) is arranged in a U shape, the top of the left side of the connecting frame (64) is fixedly connected to the surface of the material tank (61), and the bottom of the left side of the connecting frame (64) is fixedly connected to the surface of the guide ring (63).
2. A riveting fixture for wind power casting processing as claimed in claim 1, characterized in that: The rotating mechanism (5) comprises a mounting groove (51), the mounting groove (51) being arranged on the top of the processing table (1), a first motor (52) being fixedly mounted on the bottom of the inner wall of the mounting groove (51), a rotating disk (53) being mounted on the output end of the first motor (52), and a mounting sleeve (54) being fixedly mounted on the top of the surface of the rotating disk (53).
3. A riveting fixture for wind power casting processing as claimed in claim 2, characterized in that: A fixing block (7) is fixedly mounted on the right side of the first motor (52), a spring (8) is fixedly mounted on the right side of the fixing block (7), and the right end of the spring (8) is fixedly connected to the inner wall of the mounting groove (51).
4. A riveting fixture for wind power casting processing as claimed in claim 3, characterized in that: A mounting pin (9) is installed on the right side of the processing table (1), the mounting pin (9) penetrates into the interior of the mounting groove (51), the left side of the mounting pin (9) is connected to the right side of the fixing block (7), and the spring (8) is sleeved on the surface of the mounting pin (9).
5. The riveting fixture for wind power casting processing according to claim 1, characterized in that: A sliding groove (10) is provided on the left side of the top frame (2), a sliding block (11) is slidably mounted on the inner wall of the sliding groove (10), and the top of the material tank (61) is fixedly connected to the bottom of the sliding block (11).
6. A riveting fixture for wind power casting processing as claimed in claim 5, characterized in that: A mounting frame (12) is fixedly mounted on the bottom of the sliding block (11), a second motor (13) is fixedly mounted on the bottom of the mounting frame (12), and an output end of the second motor (13) is fixedly connected to the top of the material distribution tray (62).
7. The riveting fixture for wind power casting processing according to claim 2, characterized in that: A support ring (14) is fixedly mounted on the top of the processing table (1), and the support ring (14) is located at the bottom of the rotating disk (53).
8. The riveting fixture for wind power casting processing according to claim 1, characterized in that: A support platform (15) is fixedly mounted on the top of the processing platform (1), and the top of the support platform (15) is a magnetic attraction portion.