Powder mixing device for double-wall corrugated pipe production

By designing a horizontally arranged mixing barrel and discharge system, the problem of incomplete discharge in the existing technology is solved, the complete discharge of powder and the convenient cleaning of the stirring barrel is achieved, and the production efficiency and product quality are improved.

CN222792492UActive Publication Date: 2025-04-25SHANDONG DEYUAN PIPES CO LTD
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Patent Information

Application Number
CN202421764701.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-04-25
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

In the production of existing double-wall corrugated pipes, the vertical mixing barrel of the mixer causes incomplete discharge, affecting the quality of the next batch of products, and the mixing barrel is inconvenient for cleaning.

Method used

A horizontally arranged mixing barrel is designed, equipped with an independent horizontally stirring shaft and stirring blade, the discharge port is opened horizontally, and is equipped with a slidable discharge barrier to ensure that the powder is completely discharged, and a brush is installed for cleaning of the powder.

Benefits of technology

The thorough discharge of powder is achieved, avoiding the residual affecting the quality of the next stirred product, and simplifying the cleaning process of the stirring barrel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of mixing devices, and particularly relates to a powder mixing device for producing a double-wall corrugated pipe. The device comprises a stirring barrel, a first sealing cover is arranged at the right end of the stirring barrel, a feeding port is formed in the stirring barrel, a stirring shaft is arranged in the stirring barrel, stirring blades are fixed to the stirring shaft, and a driving assembly is connected to the right end of the stirring shaft; a discharge hole is formed in the bottom of the stirring barrel, and a discharge blocking piece is arranged at the discharge hole; the discharging blocking piece comprises a blocking plate, and sliding grooves are fixed in the stirring barrel on the front side and the rear side of the blocking plate; the blocking plate slides leftwards along the sliding groove, and the discharging opening is opened; and a locking assembly is arranged on the stirring barrel. After the blocking plate slides leftwards along the sliding groove, the discharging port is opened, the transverse length of the discharging port is equal to the distance between the left inner side wall and the right inner side wall of the stirring barrel, all powder in the stirring barrel can be discharged from the discharging port, discharging is thorough after stirring each time, and the situation that the powder remaining in the stirring barrel affects the quality of the powder stirred next time is prevented.
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Description

Technical Field

[0001] The utility model belongs to the technical field of mixing devices, in particular to a powder mixing device for producing double-wall corrugated pipes. Background Art

[0002] Double-wall corrugated pipe is a lightweight, high-strength, corrosion-resistant plastic pipe with a smooth inner wall and corrugated outer wall. It is commonly used in municipal engineering, drainage systems, farmland irrigation and other fields. It is widely used in underground pipeline systems due to its excellent ring stiffness and good chemical stability. The production process of double-wall corrugated pipe mainly includes raw material preparation, mixing and stirring, melt extrusion, molding and cooling, sizing and cutting, quality inspection, packaging, storage and delivery to ensure that the quality of the pipe meets the standards and meets customer needs.

[0003] At present, most of the mixing barrels of the mixers used in the production of double-wall corrugated pipes are arranged vertically, which may result in residual powder when discharging, affecting the quality of the next batch of mixed powder products, and the mixing barrel is inconvenient to clean. Utility Model Content

[0004] The purpose of the utility model is to provide a powder mixing device for producing double-wall corrugated pipes, which can discharge materials quickly and completely.

[0005] The powder mixing device for producing double-wall corrugated pipes comprises a stirring barrel arranged transversely and opening to the right, a first sealing cover covering the stirring barrel is arranged at the right end of the stirring barrel, a feeding port is arranged on the stirring barrel, a stirring shaft is independently arranged transversely in the stirring barrel, a stirring blade is fixed on the stirring shaft, a driving assembly for driving the stirring shaft to rotate is connected to the right end of the stirring shaft, and a power output end of the driving assembly is connected to the stirring shaft;

[0006] A discharge port communicating with the inside and outside is transversely opened at the bottom of the mixing barrel, the transverse length of the discharge port is equal to the distance between the left and right inner walls of the mixing barrel, and a discharge blocking member for opening and closing the discharge port is provided at the discharge port;

[0007] The material discharging blocking member comprises a blocking plate which can cover the material discharging port and can move left and right. The mixing barrels on both sides of the blocking plate are transversely fixed with slide grooves which are slidably matched with the blocking plate. Both the front and rear ends of the blocking plate are located in the slide grooves.

[0008] The blocking plate slides to the left along the chute, and the discharge port opens;

[0009] A locking component is provided on the mixing barrel, which is locked after the blocking plate slides to the right.

[0010] After the blocking plate slides to the left along the slide groove, the discharge port opens. The lateral length of the discharge port is equal to the distance between the left and right inner walls of the mixing barrel. All the powder in the mixing barrel can be discharged from the discharge port. After each mixing, the material is discharged thoroughly to prevent the powder remaining in the mixing barrel from affecting the quality of the powder mixed next time.

[0011] Furthermore, a storage box for receiving powder is provided below the discharge port, and a blocking plate is installed at the bottom of the left outer wall of the mixing barrel. When the blocking plate slides to the left, the powder on the blocking plate is swept to the brush in the storage box.

[0012] When the blocking plate slides to the left, the brush sweeps the powder on the blocking plate into the storage box, making it easier to clean the powder.

[0013] Furthermore, a flat plate is vertically fixed upwards on the left end of the blocking plate, and the flat plate is located on the left side of the brush.

[0014] The flat plate makes it easy to push and pull the blocking plate left and right.

[0015] Furthermore, the right end of the blocking plate is connected to a transversely arranged sliding rod.

[0016] The slide bar can prevent the blocking plate from falling suddenly when the blocking plate slides to the left, and can also slide out completely from the left side for easy cleaning.

[0017] Furthermore, there are two stirring shafts, which are spaced apart and symmetrically arranged up and down. The left end of the stirring shaft is connected to a first limiting plate which can rotate forward and backward and is of a circular structure. A horizontal limiting cylinder is provided on the first limiting plate corresponding to the stirring shaft. The left ends of the stirring shafts are independently extended into the corresponding limiting cylinders. A limiting column is fixed horizontally to the left at the center of the left side surface of the first limiting plate. The left end of the limiting column is rotatably connected to the left inner wall of the stirring barrel.

[0018] The first sealing cover is hollow inside, and a through hole communicating with the inside and outside is opened on the left wall thereof, and a second limiting plate of a circular structure capable of rotating forward and backward is arranged at the through hole, and the right end of the stirring shaft independently passes through the second limiting plate and extends into the first sealing cover, and a transmission gear is installed on the stirring shaft located in the first sealing cover;

[0019] An internal gear is provided between the two transmission gears, the internal gears are respectively meshed with the two transmission gears, a motor is connected to the internal gear, and a transmission shaft of the motor is connected to the internal gear;

[0020] An annular external gear is fixed inside the first sealing cover outside the two transmission gears, and the external gear is meshed with the two transmission gears respectively.

[0021] The motor drives the inner gear to rotate, which in turn drives the two transmission gears to rotate. At the same time, the transmission gears rotate around the inner gear along the inner side of the outer gear, driving the two stirring shafts to rotate while rotating along the circumference in the stirring barrel to stir evenly.

[0022] Furthermore, a second sealing cover with a hollow interior is installed on the right side of the first sealing cover.

[0023] The motor is installed in the second sealing cover, and the rotating shaft of the motor extends into the first sealing cover to play a role of protection and isolation.

[0024] Furthermore, a support member for supporting the mixing barrel and having a "U"-shaped structure is provided below the mixing barrel, and the "U"-shaped structure is arranged to be connected to the left and right.

[0025] The support is a "U"-shaped structure that connects the left and right sides. The top of the front and rear walls support the mixing bucket respectively, and the interior is convenient for placing storage boxes.

[0026] Furthermore, a positioning groove for installing the first limiting plate is provided on the left inner wall of the mixing barrel.

[0027] The positioning groove facilitates installation of the first limiting plate without occupying the internal space of the mixing barrel.

[0028] Furthermore, a brush installation groove is provided on the mixing barrel corresponding to the brush.

[0029] The brush mounting slot allows for easy installation and storage of brushes.

[0030] Furthermore, a feed plug is provided at the feed end of the feed port.

[0031] The feed plug prevents dust from leaking out during mixing.

[0032] Compared with the prior art, the utility model has the following beneficial effects:

[0033] After the blocking plate slides to the left along the slide groove, the discharge port opens. The lateral length of the discharge port is equal to the distance between the left and right inner walls of the mixing barrel. All the powder in the mixing barrel can be discharged from the discharge port. After each mixing, the material is discharged thoroughly to prevent the powder remaining in the mixing barrel from affecting the quality of the powder mixed next time. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 It is a schematic diagram of the structure of a powder mixing device for producing double-wall corrugated pipes;

[0035] Figure 2 yes Figure 1 A schematic diagram of the structure of the middle discharging blocking member;

[0036] Figure 3 yes Figure 2 Section view along AA;

[0037] Figure 4 yes Figure 1A schematic cross-sectional structural diagram of the first limiting plate;

[0038] Figure 5 yes Figure 1 A schematic diagram of the cross-sectional structure of the middle mixing barrel;

[0039] Figure 6 yes Figure 5 The right side view of the mixing barrel;

[0040] Figure 7 It is a three-dimensional structural schematic diagram of a powder mixing device for producing double-wall corrugated pipes;

[0041] Figure 8 yes Figure 7 Schematic diagram of the explosion.

[0042] The names of the components in the figure are: 1. Discharge blocking member; 1.1. Flat plate; 1.2. Blocking plate; 1.3. Slide rod; 2. First limiting plate; 2.1. Limiting column; 2.2. Limiting cylinder; 3. Mixing barrel; 3.1. Feed inlet; 3.2. Positioning groove; 3.3. Brush mounting groove; 3.4. Slide groove; 4. Mixing shaft; 5. First sealing cover; 5.1. External gear; 6. Transmission gear; 7. Motor; 8. Second sealing cover; 9. Storage box; 10. Feed plug; 11. Support member; 12. Brush; 13. Second limiting plate. DETAILED DESCRIPTION

[0043] The present invention is further described below through specific embodiments in conjunction with the accompanying drawings, but the present invention is not limited thereto. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

[0044] Example

[0045] This embodiment uses the following materials:

[0046] 1. Make a mixing barrel 3 by casting. Figure 5 As shown, the top side wall of the mixing barrel 3 has two inclined feed ports 3.1, and the left inner wall of the mixing barrel 3 is processed with a positioning groove 3.2, which is a stepped groove. Figure 6 As shown, a discharge port is machined at the bottom opposite to the feed port 3.1, and the lateral length of the discharge port is equal to the distance between the left and right inner walls of the mixing barrel 3. A sealing strip is installed at the discharge port. Figure 8 As shown, two slide grooves 3.4 are fixed on the edges of the front and rear sides of the discharge port. Figure 1 The left side of the discharge port of the left outer wall of the mixing barrel 3 is provided with a brush installation groove 3.3.

[0047] 2. Use cast iron to make the discharge blocking member 1 by casting. Figure 3As shown, the material discharging blocking member 1 is mainly composed of a vertical flat plate 1.1 and a horizontal blocking plate 1.2 combined into an "L"-shaped structure. Figure 2 As shown, the upper surface of the blocking plate 1.2 is a concave arc surface, and the arc surface and the inner wall of the mixing barrel 3 can completely form a cylindrical surface, and the center lines of the two coincide. Figure 3 As shown, a transverse slide bar 1.3 is installed on the right side of the blocking plate 1.2, and the front and rear ends of the blocking plate 1.2 and the slide bar 1.3 are slidably matched with the slide groove 3.4. The mixing barrel 3 is provided with a locking component for locking the blocking plate 1.2 after sliding to the right, and the locking component is a lock buckle.

[0048] 3. The first limiting plate 2 is manufactured by casting. Figure 4 The first limiting plate 2 is placed horizontally in the direction shown, a limiting column 2.1 is vertically fixed at the center of the first limiting plate 2, limiting cylinders 2.2 are arranged on both sides of the limiting column 2.1, and the first limiting plate 2 at the limiting cylinder 2.2 is connected from top to bottom. The second limiting plate 13 is made in the same way, and the second limiting plate 13 is similar in structure to the first limiting plate 2, except that there is no limiting column 2.1.

[0049] 4. Two stirring shafts 4 of suitable specifications, each of which is fixed with stirring blades for stirring.

[0050] 5. The first sealing cover 5 and the second sealing cover 8 are manufactured by casting. Figure 1 , Figure 7 and Figure 8 As shown, the main structures of the first sealing cover 5 and the second sealing cover 8 are transverse and hollow cylinders. A through hole corresponding to the diameter of the first limiting plate 2 and communicating with each other is provided on the left side wall of the first sealing cover 5. An annular boss is provided along the edge of the through hole. The through hole and the annular boss are used to install the second limiting plate 13. A ring-shaped external gear 5.1 is fixed along the circumference of the first sealing cover 5.

[0051] 6. Two transmission gears 6, one motor 7, one brush 12, and one storage box 9 corresponding to the discharge port.

[0052] 7. Two feed plugs 10 are produced by casting.

[0053] 8. Weld the steel plates into supporting members of appropriate size 11. Figure 8 As shown, the structure of the support member 11 is similar to a "U" shape, with a flat bottom and an arc-shaped plate that fits the outer wall of the mixing barrel 3 welded to the top where it contacts the mixing barrel 3.

[0054] The above materials are assembled as follows:

[0055] 1. If Figure 1As shown, the right end of the stirring shaft 4 passes through the second limiting plate 13 and is fitted with the transmission gear 6 and fixed; the left end of the stirring shaft 4 is inserted into the limiting cylinder 2.2 of the first limiting plate 2, and the first limiting plate 2 is installed at the positioning groove 3.2 on the left inner wall of the stirring barrel 3. Another stirring shaft 4 is installed in the same way, and the outer side of the transmission gear 6 is meshed with the outer gear 5.1. The motor 7 is fixed in the second sealing cover 8, and the transmission shaft of the motor 7 is connected to the inner gear that can mesh with the upper and lower transmission gears 6 respectively after extending into the first sealing cover 5 on the left. The inner gear and the outer gear 5.1 are tightly connected to distinguish the two gears. The teeth of the outer gear 5.1 are on the inside, and the teeth of the inner gear are on the outer circumference.

[0056] 2. Install the brush 12 in the brush installation groove 3.3, then align the slide rod 1.3 with the slide groove 3.4, and make the flat plate 1.1 fit the brush 12; place the storage box 9 on the bottom surface of the groove of the support member 11, and the support member 11 is supported on the bottom of the mixing barrel 3.

[0057] Instructions for use are as follows:

[0058] When working, first add powder from the feed port 3.1, then start the motor 7, the transmission shaft of the motor 7 drives the transmission gear 6 to rotate, and when the transmission gear 6 rotates, it drives the stirring shaft 4 to rotate and stir, and at the same time it meshes with the outer gear 5.1, so that the stirring shaft 4 moves in a circular motion to improve the stirring efficiency. After the stirring is completed, the discharge blocking member 1 is opened along the chute 3.4, and the powder falls into the area of ​​the storage box 9 for quality inspection and packaging and storage. The discharge is thorough and easy to clean.

Claims

1. A powder mixing device for producing double-wall corrugated pipes, comprising a stirring barrel (3) arranged transversely and opening to the right, a first sealing cover (5) covering the stirring barrel (3) being provided at the right end of the stirring barrel (3), a feeding port (3.1) being provided on the stirring barrel (3), characterized in that: The stirring barrel (3) has an independent stirring shaft (4) arranged transversely therein, a stirring blade is fixed on the stirring shaft (4), the right end of the stirring shaft (4) is connected to a driving component for driving the stirring shaft (4) to rotate, and the power output end of the driving component is connected to the stirring shaft (4); A discharge port communicating with the inside and outside is transversely opened at the bottom of the mixing barrel (3); the transverse length of the discharge port is equal to the distance between the left and right inner walls of the mixing barrel (3); and a discharge blocking member (1) for opening and closing the discharge port is provided at the discharge port; The material discharging blocking member (1) comprises a blocking plate (1.2) capable of covering the material discharging port and being movable left and right, and sliding grooves (3.4) which are slidably matched with the blocking plate (1.2) are transversely fixed on the mixing barrel (3) at both the front and rear sides of the blocking plate (1.2), and the front and rear ends of the blocking plate (1.2) are both located in the sliding grooves (3.4); The blocking plate (1.2) slides to the left along the chute (3.4), and the discharge port opens; The mixing barrel (3) is provided with a locking component which is locked after the blocking plate (1.2) slides to the right.

2. The powder mixing device for producing double-wall corrugated pipes according to claim 1, characterized in that: A storage box (9) for receiving powder is provided below the discharge port, and a blocking plate (1.2) is installed at the bottom of the left outer wall of the mixing barrel (3). When the blocking plate (1.2) slides to the left, the powder on the blocking plate (1.2) is swept to the brush (12) in the storage box (9).

3. The powder mixing device for producing double-wall corrugated pipes according to claim 2, characterized in that: A flat plate (1.1) is fixed vertically upwards on the left end of the blocking plate (1.2), and the flat plate (1.1) is located on the left side of the brush (12).

4. The powder mixing device for producing double-wall corrugated pipes according to claim 3, characterized in that: The right end of the blocking plate (1.2) is connected to a transversely arranged sliding rod (1.3).

5. The powder mixing device for producing double-wall corrugated pipes according to claim 4, characterized in that: The stirring shafts (4) are two in number and are symmetrically arranged with an interval up and down. The left end of the stirring shaft (4) is connected to a first limiting plate (2) which can rotate forward and backward and is of a circular structure. A transverse limiting cylinder (2.2) is provided on the first limiting plate (2) corresponding to the stirring shaft (4). The left ends of the stirring shafts (4) are independently extended into the corresponding limiting cylinders (2.2). A limiting column (2.1) is fixed transversely to the left at the center of the left side surface of the first limiting plate (2). The left end of the limiting column (2.1) is rotatably connected to the left inner wall of the stirring barrel (3). The first sealing cover (5) is hollow inside, and a through hole communicating with the inside and outside is opened on the left side wall thereof. A second limiting plate (13) which can rotate forward and backward and has a circular structure is provided at the through hole. The right ends of the stirring shafts (4) independently pass through the second limiting plate (13) and then extend into the first sealing cover (5). A transmission gear (6) is installed on the stirring shafts (4) located in the first sealing cover (5); An internal gear is provided between the two transmission gears (6), the internal gears are respectively meshed with the two transmission gears (6), a motor (7) is connected to the internal gear, and a transmission shaft of the motor (7) is connected to the internal gear; An annular external gear (5.1) is fixed inside the first sealing cover (5) outside the two transmission gears (6), and the external gear (5.1) is respectively meshed with the two transmission gears (6).

6. The powder mixing device for producing double-wall corrugated pipes according to claim 5, characterized in that: A second sealing cover (8) having a hollow interior is installed on the right side of the first sealing cover (5).

7. The powder mixing device for producing double-wall corrugated pipes according to claim 6, characterized in that: A support member (11) having a "U"-shaped structure and used for supporting the mixing barrel (3) is provided below the mixing barrel (3), and the "U"-shaped structure is arranged to be connected to the left and right.

8. The powder mixing device for producing double-wall corrugated pipes according to claim 7, characterized in that: A positioning groove (3.2) for mounting the first limiting plate (2) is provided on the left inner wall of the mixing barrel (3).

9. The powder mixing device for producing double-wall corrugated pipes according to claim 8, characterized in that: The mixing barrel (3) is provided with a brush mounting groove (3.3) corresponding to the brush (12).

10. The powder mixing device for producing double-wall corrugated pipes according to claim 9, characterized in that: A feed plug (10) is provided at the feed end of the feed port (3.1).