Particle extruder for granulating and forming color master batch
By designing a conductive mechanism and a heat dissipation mechanism in the pellet extruder, uniform heating and rapid cooling and setting of the color masterbatch raw materials are achieved, and the problems of uneven heat distribution and color masterbatch deformation in the prior art are solved, and the quality and working efficiency of the finished product are improved.
Patent Information
- Application Number
- CN202421580344.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2034-07-05
AI Technical Summary
The heating device of the existing pellet extruder is installed inside the chassis, resulting in uneven heat distribution, affecting the finished product quality of the color masterbatch, and the color masterbatch is prone to deformity after extrusion.
A pellet extruder for masterbatch granulation is designed, including a conductive mechanism, a heat dissipation mechanism and a cutting mechanism. The conductive mechanism ensures uniform heating of the second heating device through the slide rail and the roller. The heat dissipation mechanism reduces the temperature of the mesh plate through cooling water and the heat dissipation fan to ensure uniform heating and rapid cooling and shaping of the masterbatch.
Through uniform heating and rapid cooling and shaping, the finished product quality and working efficiency of the masterbatch are improved, and the problem of masterbatch deformation due to high temperature is avoided.
Smart Images

Figure CN222792507U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of masterbatch production equipment, and more specifically to a particle extruder used for masterbatch granulation and molding. Background Art
[0002] Masterbatch is a new type of colorant specially used for polymer materials, also known as pigment preparation. Masterbatch is mainly used in plastics. Masterbatch is composed of three basic elements: pigment or dye, carrier and additive. It is an aggregate made by uniformly loading an extraordinary amount of pigment into the resin. The ink method is a commonly used masterbatch processing method. The specific steps of the ink method include: coating a low-molecular protective layer on the surface of the pigment through three-roll grinding, then mixing the ground fine color paste with the carrier resin, plasticizing it through a two-roll plasticator, and finally granulating it through a pellet extruder.
[0003] Insufficients of existing technology: In order to ensure that the masterbatch raw materials have a certain fluidity during use, a heating device is installed inside the pellet extruder to heat the masterbatch raw materials during operation. However, the heating devices of existing pellet extruders are mostly installed inside the casing, which may cause uneven heat distribution during use, affecting the quality of subsequent finished products. Existing pellet extruders mostly use a spiral to drive the masterbatch raw materials to flow in the equipment and finally extrude them from the mesh plate and cut them. After extrusion, the masterbatch temperature is high and deformation is likely to occur. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a particle extruder for masterbatch granulation and molding to solve the problems existing in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a particle extruder for masterbatch granulation and molding, comprising an equipment main body, and also comprising: a conductive mechanism, a heat dissipation mechanism and a cutting mechanism, the top of the equipment main body is fixedly connected to the bottom end of the conductive mechanism, the side inner wall of the cutting mechanism is movably connected to the side of the equipment main body, the side of the heat dissipation mechanism is fixedly connected to the opposite side of the equipment main body, the equipment main body comprises an extrusion barrel, the bottom end of the extrusion barrel is fixedly connected with a support leg, the side of the extrusion barrel is fixedly connected with a support block, the top of the support block is fixedly connected with a servo motor, the output shaft of the servo motor is fixedly connected with a screw, the top of the extrusion barrel is fixedly connected with a feed hopper, the side inner wall of the extrusion barrel is fixedly connected with a mesh plate, the inside of the extrusion barrel is fixedly connected with a first heating device, and the inside of the screw is fixedly connected with a second heating device.
[0006] Furthermore, the conductive mechanism includes a mounting block, the bottom end of the mounting block is fixedly connected to the top end of the support block, the top end of the mounting block is movably connected to a mounting frame, the side of the screw is fixedly connected to a slide rail, the inner wall of the side of the slide rail is fixedly connected to a conductive sheet, the side of the conductive sheet is fixedly connected to the second heating device through a wire, the top end of the mounting frame is movably connected to the bottom end of the conductive sheet, and the bottom end of the mounting frame is connected to a power supply through a wire.
[0007] Furthermore, a mounting groove is provided at the top of the mounting block, a pressure spring is fixedly connected to the bottom of the mounting groove, and the top of the pressure spring is fixedly connected to the bottom of the mounting frame.
[0008] Furthermore, the top end of the mounting block is movably connected to two rollers via a pin, the top end of the rollers is transmission-connected to the bottom end of the conductive sheet, and the two rollers are symmetrically distributed along the center of the screw.
[0009] Furthermore, the cutting mechanism includes a mounting seat, the inner wall of the side of the mounting seat is movably connected to the side of the screw, the side of the mounting seat is fixedly connected to a cutting knife, the side of the cutting knife is movably connected to the side of the mesh plate, a slot is provided on the inner wall of the side of the mounting seat, the side of the screw is fixedly connected to a limiting block, the side of the slot is movably connected to the side of the limiting block, and the side of the screw is threadedly connected to a fixing nut.
[0010] Furthermore, the heat dissipation mechanism includes a mounting cylinder, a side surface of the mounting cylinder is fixedly connected to a side surface of the extrusion cylinder, a bottom end of the mounting cylinder is fixedly connected to a discharge hopper, and a side surface of the discharge hopper is fixedly connected to a heat dissipation fan.
[0011] Furthermore, the interior of the mesh plate is a hollow structure, a connecting pipe is fixedly connected to the side of the mesh plate, and a cooling water is fixedly connected to the side of the connecting pipe via a conduit.
[0012] Technical effects and advantages of the utility model:
[0013] 1. The utility model evenly distributes the first heating device inside the extrusion barrel, and the second heating device is evenly distributed inside the screw, and the second heating device is connected to the power supply through the conductive mechanism. When the equipment is running, the masterbatch raw material is poured into the extrusion barrel through the feed hopper, and the second heating device and the first heating device heat the masterbatch raw material to ensure its fluidity and ensure that the masterbatch raw material is evenly collected, which is beneficial to improve the quality of the finished masterbatch and improve work efficiency.
[0014] 2. In the utility model, the slide rail rotates with the screw, and the pressure spring pushes the mounting frame upward, so that the top end of the roller is always in close contact with the side of the conductive sheet. When the slide rail rotates, the roller rolls along the surface of the conductive sheet and always maintains contact, so that the second heating device inside the screw is connected to the circuit, which is conducive to ensuring the normal operation of the equipment.
[0015] 3. The utility model allows cooling water to pass through the inside of the mesh plate through the connecting pipes on both sides of the mesh plate to cool the mesh plate, so that the mesh plate can be kept at a relatively low temperature, which is convenient for shaping the masterbatch raw materials, and finally extruded from the mesh holes on the mesh plate to form long strips. The screw drives the mounting seat to rotate so that the cutter cuts the long strips into particles and enters the mounting tube. The cooling fan has the same blowing direction when running, so that the outside air quickly passes through the inside of the mounting tube to cool the masterbatch, so that the masterbatch is quickly shaped, which is beneficial to improving the quality of the finished masterbatch. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall cross-sectional structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 3 It is a schematic diagram of the conductive mechanism structure of the utility model;
[0019] Figure 4 It is a cross-sectional structural schematic diagram of the conductive mechanism of the utility model;
[0020] Figure 5 This is a schematic diagram of the cutting mechanism structure of the utility model;
[0021] Figure 6 It is a schematic diagram of the mounting seat structure of the utility model.
[0022] The accompanying drawings are marked as follows: 1. Equipment body; 101. Extrusion barrel; 102. Support leg; 103. Servo motor; 104. Support block; 105. Feed hopper; 106. Screw; 107. First heating device; 108. Screen; 2. Conductive mechanism; 201. Mounting block; 202. Slide rail; 203. Conductive sheet; 204. Mounting frame; 205. Roller; 206. Mounting groove; 207. Pressure spring; 3. Heat dissipation mechanism; 301. Mounting barrel; 302. Cooling fan; 303. Connecting pipe; 304. Discharge hopper; 4. Cutting mechanism; 401. Mounting seat; 402. Cutting knife; 403. Fixing nut; 404. Slot. DETAILED DESCRIPTION
[0023] The following will clearly and completely describe the technical solution of the utility model in conjunction with the drawings in the utility model. In addition, the forms of the various structures recorded in the following embodiments are only examples. The particle extruder for masterbatch granulation and molding involved in the utility model is not limited to the various structures recorded in the following embodiments. All other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the utility model.
[0024] Reference Figures 1 to 6 The utility model provides a particle extruder for masterbatch granulation and molding, including an equipment body 1, and also including: a conductive mechanism 2, a heat dissipation mechanism 3 and a cutting mechanism 4. The top of the equipment body 1 is fixedly connected to the bottom of the conductive mechanism 2, the side inner wall of the cutting mechanism 4 is movably connected to the side of the equipment body 1, and the side of the heat dissipation mechanism 3 is fixedly connected to the opposite side of the equipment body 1. The equipment body 1 includes an extrusion barrel 101, the bottom end of the extrusion barrel 101 is fixedly connected with a support leg 102, the side of the extrusion barrel 101 is fixedly connected with a support block 104, the top of the support block 104 is fixedly connected with a servo motor 103, the output shaft of the servo motor 103 is fixedly connected with a screw 106, the top of the extrusion barrel 101 is fixedly connected with a feed hopper 105, and the side inner wall of the extrusion barrel 101 is fixedly connected with a mesh plate 1 08. The interior of the extruder barrel 101 is fixedly connected with a first heating device 107, and the interior of the screw 106 is fixedly connected with a second heating device. The first heating device 107 is evenly distributed inside the extruder barrel 101, and the second heating devices are evenly distributed inside the screw 106, and the second heating device is connected to the power supply through the conductive mechanism 2. When the equipment is running, the masterbatch raw material is poured into the interior of the extruder barrel 101 through the feed hopper 105. The second heating device and the first heating device 107 heat the masterbatch raw material to ensure its fluidity. The servo motor 103 drives the screw 106 to rotate, pressurizes the masterbatch raw material to the right, and finally extrude it from the mesh hole on the mesh plate 108 to form long strips. The screw 106 drives the cutting mechanism 4 to rotate to cut the long strips into particles, which enter the heat dissipation mechanism 3 for cooling and shaping and are finally discharged.
[0025] Among them, the conductive mechanism 2 includes a mounting block 201, the bottom end of the mounting block 201 is fixedly connected to the top end of the support block 104, the top end of the mounting block 201 is movably connected to a mounting frame 204, the side of the screw 106 is fixedly connected to a slide rail 202, the inner wall of the side of the slide rail 202 is fixedly connected to a conductive sheet 203, the side of the conductive sheet 203 is fixedly connected to the second heating device through a wire, the top end of the mounting frame 204 is movably connected to the bottom end of the conductive sheet 203, the bottom end of the mounting frame 204 is connected to a power supply through a wire, the slide rail 202 rotates with the screw 106, and the mounting frame 204 slides along the conductive sheet 203, so that the second heating device inside the screw 106 is connected to the power supply.
[0026] Among them, a mounting groove 206 is opened at the top of the mounting block 201, and a pressure spring 207 is fixedly connected to the bottom end of the mounting groove 206. The top of the pressure spring 207 is fixedly connected to the bottom end of the mounting frame 204. The pressure spring 207 pushes the mounting frame 204 upward so that the roller 205 is always close to the side of the conductive sheet 203.
[0027] Among them, the top of the mounting block 201 is movably connected to two rollers 205 through a pin, the top of the roller 205 is transmission-connected to the bottom end of the conductive sheet 203, and the two rollers 205 are symmetrically distributed along the center of the screw 106. When the slide rail 202 rotates with the screw 106, the roller 205 rolls along the bottom end of the conductive sheet 203, thereby reducing the friction between the conductive sheet 203 and the mounting frame 204 and reducing wear.
[0028] Among them, the cutting mechanism 4 includes a mounting seat 401, the side inner wall of the mounting seat 401 is movably connected to the side of the screw 106, the side of the mounting seat 401 is fixedly connected with a cutting knife 402, the side of the cutting knife 402 is movably connected to the side of the mesh plate 108, a slot 404 is provided on the side inner wall of the mounting seat 401, the side of the screw 106 is fixedly connected with a limiting block, the side of the slot 404 is movably connected to the side of the limiting block, and the side of the screw 106 is threadedly connected with a fixing nut 403, the mounting seat 401 is sleeved on the screw 106, and the limiting block on the side of the screw 106 is inserted into the slot 404, the fixing nut 403 is installed on the screw 106 through a thread and the side of the fixing nut 403 is tightly attached to the side of the mounting seat 401 to fix the mounting seat 401, and when the screw 106 rotates, it drives the mounting seat 401 to rotate, so that the cutting knife 402 cuts the strip masterbatch.
[0029] Among them, the heat dissipation mechanism 3 includes a mounting cylinder 301, the side of the mounting cylinder 301 is fixedly connected to the side of the extrusion cylinder 101, the bottom end of the mounting cylinder 301 is fixedly connected to a discharge hopper 304, the side of the discharge hopper 304 is fixedly connected to a heat dissipation fan 302, and heat dissipation fans 302 are installed on both sides of the mounting cylinder 301 and the blowing directions of the heat dissipation fans 302 are the same when they are running, so that the outside air can quickly pass through the inside of the mounting cylinder 301 to cool the masterbatch.
[0030] Among them, the interior of the mesh plate 108 is a hollow structure, and a connecting pipe 303 is fixedly connected to the side of the mesh plate 108. The side of the connecting pipe 303 is fixedly connected to cooling water through a conduit. The cooling water passes through the inside of the mesh plate 108 through the connecting pipes 303 on both sides of the mesh plate 108 to cool the mesh plate 108, so that the mesh plate 108 maintains a low temperature, which is convenient for shaping the masterbatch raw materials.
[0031] The working principle of the utility model is as follows: the mounting seat 401 is sleeved on the screw 106, and the limiting block on the side of the screw 106 is inserted into the card slot 404, the fixing nut 403 is installed on the screw 106 through the thread and the side of the fixing nut 403 is tightly attached to the side of the mounting seat 401 to fix the mounting seat 401, the masterbatch raw material is poured into the extruder 101 through the feed hopper 105, the servo motor 103 is started to drive the screw 106 to rotate, and the masterbatch raw material is pressurized to the right, and at the same time, the slide rail 202 rotates with the screw 106, and the pressure spring 207 pushes the mounting frame 204 upward, so that the top of the roller 205 is always tightly attached to the side of the conductive sheet 203, and the roller 205 rolls along the surface of the conductive sheet 203 when the slide rail 202 rotates. , and always keep in contact, so that the second heating device inside the screw 106 is connected to the circuit, the second heating device and the first heating device 107 heat the masterbatch raw material to ensure its fluidity, and at the same time, the cooling water passes through the inside of the mesh plate 108 through the connecting pipes 303 on both sides of the mesh plate 108 to cool the mesh plate 108, so that the mesh plate 108 maintains a low temperature, which is convenient for shaping the masterbatch raw material, and finally extrudes from the mesh holes on the mesh plate 108 to form long strips, the screw 106 drives the mounting seat 401 to rotate so that the cutter 402 cuts the long strips into particles, and enters the mounting barrel 301. The cooling fan 302 has the same blowing direction when it is running, so that the outside air quickly passes through the inside of the mounting barrel 301 to cool the masterbatch, and finally it is discharged from the discharge hopper 304.
[0032] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A pellet extruder for masterbatch granulation and molding, comprising a device body (1), characterized in that: Also includes: The device body (1) comprises a conductive mechanism (2), a heat dissipation mechanism (3) and a cutting mechanism (4), wherein the top of the device body (1) is fixedly connected to the bottom of the conductive mechanism (2), the inner wall of the side of the cutting mechanism (4) is movably connected to the side of the device body (1), the side of the heat dissipation mechanism (3) is fixedly connected to the opposite side of the device body (1), and the device body (1) comprises an extrusion barrel (101), the bottom of the extrusion barrel (101) is fixedly connected to a support leg (102), and the side of the extrusion barrel (101) is fixedly connected to a support leg (102). A support block (104), the top end of the support block (104) is fixedly connected to a servo motor (103), the output shaft of the servo motor (103) is fixedly connected to a screw (106), the top end of the extrusion barrel (101) is fixedly connected to a feed hopper (105), the side inner wall of the extrusion barrel (101) is fixedly connected to a mesh plate (108), the interior of the extrusion barrel (101) is fixedly connected to a first heating device (107), and the interior of the screw (106) is fixedly connected to a second heating device.
2. The pellet extruder for masterbatch granulation and molding according to claim 1, characterized in that: The conductive mechanism (2) comprises a mounting block (201), the bottom end of the mounting block (201) is fixedly connected to the top end of the support block (104), the top end of the mounting block (201) is movably connected to a mounting frame (204), the side of the screw rod (106) is fixedly connected to a slide rail (202), the inner wall of the side of the slide rail (202) is fixedly connected to a conductive sheet (203), the side of the conductive sheet (203) is fixedly connected to a second heating device via a wire, the top end of the mounting frame (204) is movably connected to the bottom end of the conductive sheet (203), and the bottom end of the mounting frame (204) is connected to a power source via a wire.
3. A pellet extruder for masterbatch granulation and molding according to claim 2, characterized in that: The top of the mounting block (201) is provided with a mounting groove (206), the bottom of the mounting groove (206) is fixedly connected with a pressure spring (207), and the top of the pressure spring (207) is fixedly connected to the bottom of the mounting frame (204).
4. A pellet extruder for masterbatch granulation and molding according to claim 2, characterized in that: The top of the mounting block (201) is movably connected to two rollers (205) via a pin, the top of the rollers (205) are drivingly connected to the bottom of the conductive sheet (203), and the two rollers (205) are symmetrically distributed along the center of the screw rod (106).
5. The pellet extruder for masterbatch granulation and molding according to claim 1, characterized in that: The cutting mechanism (4) comprises a mounting seat (401), the inner wall of the side surface of the mounting seat (401) is movably connected to the side surface of the screw rod (106), a cutting knife (402) is fixedly connected to the side surface of the mounting seat (401), the side surface of the cutting knife (402) is movably connected to the side surface of the mesh plate (108), a slot (404) is provided on the inner wall of the side surface of the mounting seat (401), the side surface of the screw rod (106) is fixedly connected to a limiting block, the side surface of the slot (404) is movably connected to the side surface of the limiting block, and the side surface of the screw rod (106) is threadedly connected to a fixing nut (403).
6. The pellet extruder for masterbatch granulation and molding according to claim 1, characterized in that: The heat dissipation mechanism (3) comprises a mounting cylinder (301), the side of the mounting cylinder (301) is fixedly connected to the side of the extrusion cylinder (101), the bottom end of the mounting cylinder (301) is fixedly connected to a discharge hopper (304), and the side of the discharge hopper (304) is fixedly connected to a heat dissipation fan (302).
7. The pellet extruder for masterbatch granulation and molding according to claim 1, characterized in that: The interior of the mesh plate (108) is a hollow structure, a connecting pipe (303) is fixedly connected to the side of the mesh plate (108), and a cooling water is fixedly connected to the side of the connecting pipe (303) via a conduit.